installation manual
Table Of Contents
- Contents
- 1 Key to symbols and safety instructions
- 1.1 Key to symbols
- 1.2 General safety instructions
- 2 Scope of delivery
- 3 Information about the appliance
- 3.1 Proper use
- 3.2 Overview of boiler types
- 3.3 Rating plate
- 3.4 Appliance description
- 3.5 Accessories
- 3.6 Product dimensions and minimum clearances
- 3.7 Appliance layout heating boiler ZBR..-3A
- 3.8 Appliance layout combi boiler ZWB..-3A
- 3.9 Electrical wiring heating boiler ZBR..-3A
- 3.10 Electrical wiring combi boiler ZWB..-3A
- 3.11 Technical data heating boiler ZBR16-3A...
- 3.12 Technical data heating boiler ZBR21-3A...
- 3.13 Technical data heating boiler ZBR28-3A...
- 3.14 Technical data heating boiler ZBR35-3A...
- 3.15 Technical data heating boiler ZBR42-3A...
- 3.16 Technical data combi boiler ZWB28-3A...
- 3.17 Technical data combi boiler ZWB35-3A...
- 3.18 Technical data combi boiler ZWB42-3A...
- 3.19 Condensate composition
- 4 Regulations
- 5 Installation
- 5.1 Notes on installation and operation
- 5.1.1 Notes on installation and operation
- Fill and make-up water for the heating system
- Recommended steps for commissioning a new or retrofit boiler installation
- Recirculation pump/DHW recirculation lines
- Open vented heating systems
- Gravity heating systems
- Galvanized radiators or pipes.
- Plastic pipework
- Use of a room temperature control
- Water Chemistry Guidelines
- Corrosion inhibitors
- Boiler sealer
- LPG
- 5.1.2 Other important information
- 5.1.1 Notes on installation and operation
- 5.2 Comparing the size of the integrated expansion vessel
- 5.3 ZBR..-3A appliances (heating boilers): Selecting an expansion vessel
- 5.4 Selecting the installation location
- 5.5 Pre-installing pipes
- 5.6 Mounting the appliance
- 5.7 Installing a low water cut off (LWCO)
- 5.8 Connecting flue gas accessories
- 5.9 Testing gas and water connections for leaks
- 5.1 Notes on installation and operation
- 6 Making the electrical connections
- 6.1 General notes
- 6.2 Low voltage electrical connections in the Heatronic boiler control
- 6.3 Electrical connections in the junction box (120 VAC)
- 6.4 Connecting the LWCO device
- 7 Commissioning
- 7.1 Before operating the appliance
- 7.2 Switching the appliance ON/OFF
- 7.3 Setting up space heating
- 7.4 Programming the FW 200 heating control unit
- 7.5 After commissioning
- 7.6 ZBR..-3A appliances (heating boilers) with DHW tank: Setting the DHW temperature
- 7.7 ZWB..-3A appliances (combi boilers): Setting the DHW temperature
- 7.8 Setting manual summer mode
- 7.9 Setting frost protection
- 7.10 Activating the key pad lock
- 8 ZBR..-3A appliances (heating boiler) with DHW tank: Thermal disinfection
- 9 Boiler circulator
- 10 Heatronic boiler control settings
- 10.1 Guideline to service functions
- 10.2 Overview of the service functions
- 10.3 Description of the service functions
- 10.3.1 First service level
- Service function 1.A: Maximum space heating output
- Service function 1.b: Maximum DHW output
- Service function 1.E: Pump mode for space heating operation
- Service function 1. F: Pump mode (only heating boiler ZBR..-3A)
- Service function 2.A: Heating circuit pump lockout time (only heating boiler ZBR..-3A)
- Service function 2.b: Maximum supply temperature
- Service function 2.C: Purging function
- Service function 2.d: Thermal disinfection (legionella protection)
- Service function 2.F: Operating mode
- Service function 3.A: Automatic anti-cycle function
- Service function 3.b: Set anti-cycle time
- Service function 3.C: Switching differential
- Service function 3.d: Minimum output (heating and DHW)
- Service function 3.E: Cycle time, keeping DHW hot (only combi boiler ZWB..-3A)
- Service function 3.F: Constant DHW period (only combi boiler ZWB..-3A)
- Service function 4.b: Maximum heat exchanger temperature (only combi boiler ZWB..-3A)
- Service function 4.d: Audible fault warning tone
- Service function 4.E: Appliance type
- Service function 4.F: Condensate trap filling sequence
- Service function 5.A: Reset inspection interval
- Service function 5.b: Fan post purge time
- Service function 5.E: Functionality of black plug in boiler junction box
- Service function 5.F: Set inspection interval
- Service function 6.A: Display the latest fault code
- Service function 6.b: Room temperature control, current voltage, terminal 2
- Service function 6.C: Supply temperature required by outdoor reset control
- Service function 6.d: Current DHW turbine flow rate (only combi boiler ZWB..-3A)
- Service function 7.A: Indicator lamp for burner operation / faults
- Service function 7.b: 3-way valve in center position
- Service function 7.d: Connecting an external supply or low-loss header temperature sensor
- Service function 7.E: Building drying function
- Service function 0.A: Do not use this setting!
- Service function 0.d: Altitude adjustment
- Service function 0.E: Metric or US customary units
- 10.3.2 Second service level
- Service function 8.A: Software version
- Service function 8.b: Code plug number
- Service function 8.C: GFA Gas burner control unit status
- Service function 8.d: GFA Gas burner control unit fault
- Service function 8.E: Restore boiler to factory settings
- Service function 8.F: Permanent ignition
- Service function 9.A: Constant mode
- Service function 9.b: Current fan speed
- Service function 9.C: Current boiler output
- Service function 9.d: Set fan start speed
- Service function 9.E: Turbine signal delay (only combi boiler ZWB..-3A)
- Service function 9.F: Heating zone pump post purge
- Service function A.b: Display DHW temperature
- Service function A.C: Display DHW tank temperature
- Service function b.F: Solar DHW backup heating delay (only combi boiler ZWB..-3A)
- Service function C.d: Display current heat demand
- 10.3.1 First service level
- 11 Gas type conversion
- 12 Flue gas test
- 13 Environmental responsibility/disposal
- 14 Inspection and maintenance
- Heat exchanger
- Heatronic boiler control
- Notes on installation and operation
- After the inspection/maintenance
- 14.1 Description of various steps
- 14.1.1 Calling up the latest fault (service function 6.A)
- 14.1.2 Fresh water filter (only combi boiler ZWB..-3A)
- 14.1.3 Plate type heat exchanger (only combi boiler ZWB..-3A)
- 14.1.4 Checking the electrodes
- 14.1.5 Burner servicing
- 14.1.6 Heat exchanger block inspection and cleaning
- 14.1.7 Condensate trap cleaning
- 14.1.8 Checking the mixer diaphragm
- 14.1.9 Expansion vessel
- 14.1.10 Setting the boiler water pressure
- 14.1.11 Testing system water quality
- 14.1.12 Inspecting electrical wiring
- 14.2 Checklist for inspection and maintenance
- 15 Readings on the display
- 16 Faults
- 17 Commissioning log for the appliance
- 18 Spare parts
- Index
Heatronic boiler control settings | 55
6 720 806 992 (2013/07)Greenstar
Service function 3.b: Set anti-cycle time
Only if the automatic anti-cycle time is disabled (service function 3.A)
will this function be active.
The anti-cycle time can be set from 00 to 15 (0 to 15 minutes).
With 00, the anti-cycle lock is switched off.
The shortest possible switching interval is 1 minute (recommended for
single zone or forced air heating systems).
Default setting is 03.
Service function 3.C: Switching differential
Only if the automatic anti-cycle time is disabled (service function 3.A)
will this function be active.
The switching differential is the permitted boiler differential from the
target supply temperature. It can be set in increments of 1 °F (0.5 °C).
The minimum supply temperature is 95 °F (35 °C).
Service function 0.E is set to 00 (metric units):
• You can set the switching differential between 00 and 30 (0 - 30 °C).
Service function 0.E is set to 01 (US-customary units):
• You can set the switching differential between 00 and 54 (0 - 54 °F).
Default setting is 18 (18 °F (10 °C)).
Service function 3.d: Minimum output (heating and DHW)
The output for heating and DHW can be set to any level in percent
between the minimum and maximum nominal output.
The default setting is the minimum nominal output (heating and DHW)
and varies according to appliance.
Service function 3.E: Cycle time, keeping DHW hot (only combi
boiler ZWB..-3A)
This service function is only active in comfort mode.
It specifies the time from completion of preheating or DHW demand until
the next time the plate-type heat exchanger is heated up. This prevents
the plate-type heat exchanger from overheating.
The cycle time can be set from 20 to 60 minutes.
Default setting is 20 (20 minutes).
Service function 3.F: Constant DHW period
(only combi boiler ZWB..-3A)
The constant DHW period specifies how long the space heating mode
remains disabled after DHW is drawn.
The duration for keeping DHW hot can be set from 00 to 30 (0 to 30
minutes).
Default setting is 01 (1 minute).
Service function 4.b: Maximum heat exchanger temperature (only
combi boiler ZWB..-3A)
This function can be used to reduce limestone built-up in the heat
exchanger, which increases with temperature. The maximum heat
exchanger temperature can be set in steps of 1 °F (0.5 °C).
Service function 0.E is set to 00 (metric units):
• The maximum temperature for keeping the heat exchanger hot can be
set from 40 to 65 (40 to 65 °C).
Service function 0.E is set to 01 (US-customary units):
• The maximum temperature for keeping the heat exchanger hot can be
set from 104 to 150 (104 to 150 °F).
Default setting is 140 (140 °F (60 °C)).
Service function 4.d: Audible fault warning tone
The appliance can be set to sound an audible alarm to alert the operator
of a fault present. The audible warning tone can be deactivated with the
service function 4.d.
• 00: Warning tone off
• 01: Warning tone on
Default setting is 01 (ON).
Service function 4.E: Appliance type
This service function displays the appliance type detected.
Possible displays are:
• 00: Central heating only
• 01: Combi appliance
• 02: DHW tank temperature sensor (NTC) connected to Heatronic.
• 03: DHW tank thermostat connected to Heatronic.
• 04: Stratified DHW tank
• 05: Tank with NTC return
If an outdoor reset control is connected, there is no need
to adjust this setting on the appliance.
The control automatically optimizes the anti-cycle time.
If an outdoor reset control is connected, there is no need
to adjust this setting on the appliance.
The control automatically optimizes this setting.
NOTICE: System damage or boiler malfunction!
▶ Never change the setting of this service function on
heating boiler ZBR..-3A appliances.
NOTICE: System damage or boiler malfunction!
▶ Never change the setting of this service function on
heating boiler ZBR..-3A appliances.
NOTICE: System damage or boiler malfunction!
▶ Never change the setting of this service function on
heating boiler ZBR..-3A appliances.