PRODUCTION TOOLS Ideas that work. TOP PERFORMANCE WITH THE LOWEST POSSIBLE ENERGY CONSUMPTION. CATALOGUE 2004/2005 HIGH-FREQUENCY POWER TOOLS FOR INDUSTRY www.boschproductiontools.
HIGH-FREQUENCY POWER TOOLS: INEXPENSIVE POWER APPLICATION. CONTENTS. In spite of increasing automation in industrial production, the use of hand-held tools has advantages in many work operations. These tools must fulfil several requirements: robustness, powerful and a long service life, but they must also be easy to manage with high operating comfort. 5-12 DRILLS Selection Guide for Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Drills . . . . . . . . . . . . . . .
AN OVERVIEW WITH A SINGLE CLICK: ALL INDUSTRIAL TOOLS ONLINE. Everything the user needs to know can now be found on the Internet: under www.boschproductiontools.com the user has an extensive online catalogue to find which products are available and how they can be applied. The selection of tools is made easier by the possibilities to run comparisons between tools. Users, for example, can display all high-frequency sanders and compare their respective data such as output or rotational speed.
Note: If only one bit diameter is specified in the table, it refers to the lower limit of the recommended cutting speed. If nothing is specified, the recommended bit diameter is outside the clamping range of the standard chuck.
The suitable drills for a very wide variety of materials Drill at constant speed for optimised operational life Motors with extremely long service lives for economical work HBM 55/1 HBM 57/1 HBM 57/2 HBM 65/1 HBM 77/2 The machines come equipped with a special 4-m-long cable without plug. 8 0 602 120 101 265 200 3 7 2450 260 150 0.9 1.7 1/2HH-20 UNF 55 1 0 602 120 104 135 200 3 7 2450 260 150 1.7 1.7 1/2HH-20 UNF 55 1 0 602 120 107 72 200 3 7 2450 260 150 3.2 1.
iu O rd er um in in m lu Al Si Size in mm C Br a co ss, p br pe on r, ze m nu m be r DIM ENSIONAL DRAWINGS: DRILLS. C as 3 0 t ir 0 on N uo /m t m2 p as 18 t ir 0 on N up /m m 2 to e 6 0 l ov 0 er N /m m2 Se ee 60 l u 0 ot N p /m m2 St Up (m to m dri ) ll- ø RECOM M ENDED SPEEDS FOR HSS TWIST DRILL BITS.
GRINDERS 12
In order to select the correct grinding machine, you must take the area of application and specific circumstances into consideration. That is to say, selection of a grinding point predetermines selection of the suitable grinder. In both tables – one for straight grinders and one for angle grinders – the machines have been ordered to the grinding tasks or grinding points for which they are appropriate. The more powerful the machine, the larger the amount of material that is removed.
4800 0 602 234 3... 5 800 0 602 234 3... 7 300 0 602 301 2... 4 100 0 602 301 2... 6 150 0 602 327 0... 2 550 0 602 326 2... 9 000 0 602 305 0... 1 750 0 602 305 0... 1 750 0 602 306 0... 1 650 0 602 304 0... 5 700 0 602 304 0... 8 600 228 0... 3...
The optimised straight grinders in all power classes for the widest possible variety of applications The ideal structural shape for ergonomic work Constant speed, even at extremely high loads Efficient work with longest possible service life Robust motors with long service lives and low maintenance costs Extremely favourable weight-performance ratio HGS 44/8 HGS 55/8 HGS 55/25 HGS 55/50 HGS 55/50 The machines come equipped with a special 4-m-long cable without plug.
The optimised straight grinders in all power classes for the widest possible variety of applications The ideal structural shape for ergonomic work Constant speed, even at extremely high loads Efficient work with longest possible service life Robust motors with long service lives and low maintenance costs Extremely favourable weight-performance ratio HGS 55/50 HGS 55/50 HGS 57/50 Ls HGS 65/32 HGS 65/50 The machines come equipped with a special 4-m-long cable without plug.
The optimised straight grinders in all power classes for the widest possible variety of applications The ideal structural shape for ergonomic work Constant speed, even at extremely high loads Efficient work with longest possible service life Robust motors with long service lives and low maintenance costs Extremely favourable weight-performance ratio HGS 65/50 HGS 77/50 HGS 85/40 The machines come equipped with a special 4-m-long cable without plug. 22 0 602 210 001 265 200 50 3100 600 440 1.
The optimised straight grinders in all power classes for the widest possible variety of applications The ideal structural shape for ergonomic work Constant speed, even at extremely high loads Efficient work with longest possible service life Robust motors with long service lives and low maintenance costs Extremely favourable weight-performance ratio HGS 77/75 The machine must not be operated without a protective guard.
The optimised straight grinders in all power classes for the widest possible variety of applications The ideal structural shape for ergonomic work Constant speed, even at extremely high loads Efficient work with longest possible service life Robust motors with long service lives and low maintenance costs Extremely favourable weight-performance ratio HGS 77/125 0 602 213 104 200 300 125 mm l 1450 1050 5.5 5.
HWS 5265/125 200 125 4800 520 360 1.6 2.0 200 125 4800 520 360 3.2 2.0 0 602 324 307 72 200 125 4800 520 360 6.1 2.0 0 602 324 341 265 200 125 5800 520 360 1.6 2.2 0 602 324 344 135 200 125 5800 520 360 3.2 2.2 0 602 324 347 72 200 125 5800 520 360 6.1 2.2 0 602 324 324 200 300 125 7300 800 550 3.2 2.2 0 602 324 331 72 300 125 7300 800 550 8.7 2.2 0 602 301 201 265 200 125 4100 600 440 1.6 3.
The correct grinder/sander for every application Extremely robust and maintenancefriendly motors Constant speeds throughout the whole power range for top economy and longest possible service lives Robust angular gear with high operational performance HWS 85/180 HWS 88/180 HWS 88/230 The machines come equipped with a special 4-m-long cable without plug. 30 0 602 329 001 265 200 180 8500 1200 1000 3.3 5.6 0 602 329 004 135 200 180 8500 1200 1000 6.4 5.
The correct grinder/sander for every application Extremely robust and maintenancefriendly motors Constant speeds throughout the whole power range for top economy and longest possible service lives Robust angular gear with high operational performance HWS 810/230 HWS 810/300 The machines come equipped with a special 4-m-long cable without plug. 32 0 602 334 101 265 200 230 6600 2500 2000 6.7 8.5 0 602 334 107 72 200 230 6600 2500 2000 24.7 8.
The correct sander for all surfaces Best sanding results, even on large surfaces Robust motors with an extremely long service life Small random orbit sander with very high performance HTS 75/180 HTS 86/180 HEX 5265/150 The machines come equipped with a special 4-m-long cable without plug. 34 0 602 373 004 135 200 180 3600 850 580 2.2 3.7 0 602 373 004 200 300 180 5400 1300 900 4.5 3.7 0 602 370 101 265 200 180 6000 1000 800 3.4 4.
ACCESSORIES FOR STRAIGHT GRINDERS. 0 6 ...1 02 0 2 ... 1/ 25 20 ... .. 4/ 10 . ... 4/ 0 60 211 ...1 07 ...0 2 / 01 23 /. 6. ..0 .. 0 07 60 2 2 0 37 6 00 ...2 02 2 01 3 4 ...3 / 3 04 ...2 ... 04 0 /. 60 ..2 ...2 2 07 01 22 / 6 /. . . .. 0 60 .20 4/ ...2 2 04 22 ...2 / . 7 .. 07 ..2 . 0 11 6 ...2 02 01 22 ...2 / 8 11 ...2 ... 04 0 /. 60 ..2 07 ...1 2 / 01 22 /. 9. ..1 .. 0 04 6 ...3 02 61 22 ...3 / 8 74 ...3 ... / . 61 0 . 6 .37 / .. ...1 02 7 .37 1/ 0 2 ...1 1/ 38 34 ...1 ... 0 / ... 04/ 1 . 6 ...0 02 11 ..
O rd er Dimensions mm Dimensions mm O rd er nu m be r DIM ENSIONAL DRAWINGS: STRAIGHT GRINDERS. nu m be r DIM ENSIONAL DRAWINGS: STRAIGHT GRINDERS.
O rd er Dimensions mm Dimensions mm O rd er nu m be r DIM ENSIONAL DRAWINGS: STRAIGHT GRINDERS. nu m be r DIM ENSIONAL DRAWINGS: STRAIGHT GRINDERS.
O rd er Dimensions mm Dimensions mm O rd er nu m be r DIM ENSIONAL DRAWINGS: ANGLE GRINDERS. nu m be r DIM ENSIONAL DRAWINGS: ANGLE GRINDERS.
Dimensions mm O rd er nu m be r DIM ENSIONAL DRAWINGS: DISC SANDERS AND RANDOM ORBIT SANDERS.
r SELECTION GUIDE FOR SCREWDRIVERS. 0,1 0,5 1 5 10 50 100 500 1000 O rd er nu m be Torque for hard screwdriving application as per ISO 5393 (Nm) Torque is a decisive parameter for controlling the pretension force applied. The table provides an overview of the recommended torques for common bolt and nut sizes. The recommended maximum torques apply to untreated, oil-lubricated screws (coefficient of friction = 0.125). The torques correspond to approx. 62 % of the yield point.
HSR 44-A HSR 48-A HSR 55-A HSR 57-A HSR 64-A The machines come equipped with a special 4-m-long cable without plug. 48 0 602 485 101 265 200 M4 0.8–2.5 840 80 40 0.2 0.8 1/4 HH Hex. 0 602 485 104 135 200 M4 0.8–2.5 840 80 40 0.5 0.8 1/4 HH Hex. 0 602 485 118 42 300 M4 0.9–3.0 1260 125 65 2.4 0.8 1/4 HH Hex. 0 602 488 101 265 200 M6 3–6 840 170 85 0.5 1.1 1/4 HH Hex. 0 602 488 104 135 200 M6 3–6 840 170 85 1.0 1.0 1/4 HH Hex.
HSS 48 HSS 55 HSS 64 HSS 75 HSS 77 The machines come equipped with a special 4-m-long cable without plug. 50 0 602 442 001 265 200 M 10 30 1650 170 85 0.5 1.1 1/4 HH Hex. 0 602 442 004 135 200 M 10 30 1650 170 85 1.0 1.1 1/4 HH Hex. 0 602 442 007 72 200 M 10 30 1650 170 85 1.8 1.1 1/4 HH Hex. 0 602 443 004 200 300 M 10 30 1780 265 135 1.0 1.1 1/4 HH Hex. 0 602 440 001 265 200 M 12 80 1410 260 140 0.9 2.4 1/2 HH Sq.
HGR 55/10 The machines come equipped with a special 4-m-long cable without plug. 52 265 200 8 6 3–10 380 750 260 150 0.9 2.3 Cone B 12 DIN 238 135 200 8 6 3–10 380 750 260 150 1.7 2.3 Cone B 12 DIN 238 0 602 463 107 72 200 8 6 3–10 380 750 260 150 3.2 2.3 Cone B 12 DIN 238 Two-jaw drill chuck Fastening key for 3.0 mm high for 3.3 mm high for 3.
3 604 682 001 • Pa 0 • • nu m be r Dimensions mm O rd er un ck in g 48 60 2 48 60 2 0 • 3 604 682 000 it ... DIM ENSIONAL DRAWINGS: CUT-OUT SCREWDRIVERS. 9 ... 6 ... 0 60 2 48 48 5 60 2 0 O rd er Hanging hook 8 ... nu m be r ACCESSORIES FOR SHUT-OFF SCREWDRIVER. 1 0 602 485 101 1 0 602 485 104 0 602 485 118 0 602 488 101 0 602 488 104 SPECIAL ACCESSORIES FOR SCREWDRIVERS. 0 602 488 107 it un ... ck in Pa 60 2 0 g 43 3 ...
nu m be r DIM ENSIONAL DRAWINGS: IMPACT WRENCHES. Dimensions mm O rd er O rd er nu m be r DIM ENSIONAL DRAWINGS: IMPACT WRENCHES. Dimensions mm 0 602 442 001 0 602 439 001 0 602 442 004 0 602 439 004 0 602 442 007 0 602 439 007 0 602 443 004 M24x2 13 deep 0 602 440 001 0 602 440 004 0 602 433 101 0 602 433 104 DIM ENSIONAL DRAWINGS: ANGLE WRENCHES.
ACCESSORIES 58 59
1.2 Balancer 0 607 950 921 0.6 1 0 607 950 922 1 2 0 607 950 923 2 3 2000 0.8 0 607 950 931 0.5 2 2000 0.7 0 607 950 937 1.5 3 2000 0.8 0 607 950 924 3 5 2000 3 0 607 950 925 6 8 2000 3.2 0 607 950 926 8 10 2000 3.4 0 607 950 927 9 14 2000 3.4 0 607 950 928 13 17 2000 3.6 Re m ar ks 0.3 W ei (k ght g) 0 607 950 920 M ax (m . lift m ) Lo ad m ax .( kg ) Balancer O rd er Lo ad m in .( kg ) for loads from 0.3 to 17 kg nu m be r BALANCER. 1200 0.
Pa ck in g un it ca pa ci ty 1 1 614 482 050 to 50 32 1 1 614 484 010 50 – 300 16 1 1 614 484 011 50 – 300 32 1 1 614 484 012 to 50 32 1 1 614 485 024 50 – 300 16 1 1 614 485 025 50 – 300 32 1 1 614 485 026 to 50 32 1 O ut er -Ø O rd er (m m ) 1 32 Electrical leads 4-core cable (length 50 m) Lo ad (V ) Vo lta ge 16 50 – 300 nu m be r Wall socket 50 – 300 1 614 482 049 Le ad se cr ct os io sn (m m2 ) Coupling socket 1 614 482 048 M at er ia ln um be r Conn
ROBUST TECHNOLOGY FOR LONG-TERM HEAVY-DUTY USE. A high-frequency motor is a three-phase current motor with a short-circuit rotor. Its stator and rotor consist of a laminated sheet-metal bundle. If the stator winding of the motor is connected to the three-phase current supply, a magnetic field is created (rotary field), which runs through the motor due the arrangement of the winding and which is dependent on number of pole pairs and the frequency.
RELIABLE THREE-PHASE CURRENT MOTORS WITH A LONG SERVICE LIFE. A magnetic field forms in a threephase current motor, which circulates through the motor. This is called a rotary field and is dependent on the number of pole pairs and frequency. When the smallest possible number of pole pairs is used, at a frequency of 50 Hz, for example, a rotary field or rotor speed of 3000 rpm results; at a frequency of 200 Hz: 12000 rpm and at 300 Hz: 18000 rpm.
DESIGNING AN INSTALLATION FOR HIGH-FREQUENCY ELECTRIC TOOLS. Frequency converter with synchronic generator The best solution, technically speaking, in selecting frequency converters is the combination of asynchronic motors with synchronic generators. The converters are single-wave aggregates with an asynchronic motor as drive motor and a brushless innerpole-generator with built-in current generator. The voltage difference between idling and operation under full load is only approx.
ELECTRICAL SAFETY. For high-frequency electric tools, electrical safety is assured by the protective conductor as per EN 50144 based on protection class I. When the secondary coil of the converter is switched in the star, the star point or neutral point is extended outwards.
generator or converter to the power consumer must be rated so that the switch-off current IA of the next upline excess voltage protection unit according to table I VDE 0100 – § 9 N will at least be activated whenever a complete short circuit between an outer conductor and the neutral conductor occurs at any point in the circuitry. One can also use fault current circuit breakers in addition, as shown in Fig. 6 (illustrated, for the sake of simplicity, for single-phase current).
Inductive resistance is significant for large cross-sections. These, in turn, are necessary at low voltages or high frequencies. Calculation of the curve in Fig. 11 was based on an assumed output factor cos f of 0.7 for the consumer. Fig. 9: Cable cross-section as a function of voltage and performance factor power to be transmitted (AC) The cross-section calculated in Fig. 9 is now tested for temperature rise.
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