HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles en User guide
en | 2 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Serial No: ___________________________________ SW ID: ______________________________________ HW Ver: _____________________________________ Boot Ver: ____________________________________ Prod ID: _____________________________________ Board ID: ____________________________________ Burn Date: __________________________________ Record the above information about your tool.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 3 | en Table of Contents 1 4.6 16 16 17 18 18 18 18 5 Heavy Duty Standard Diagnostics. . . . . . . . . . . 5.1 Read Codes . . . . . . . . . . . . . . . . . . . . . . . Lamp Status . . . . . . . . . . . . . . . . . . . . . . . Erase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Erase Codes. . . . . . . . . . . . . . . . . . . . . . . 5.
en | 4 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles 1 Safety Precautions For your safety, read this manual thoroughly before operating your scan tool. Always refer to and follow safety messages and test procedures provided by the manufacturer of the vehicle or equipment being tested. The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise extreme care when using this test instrument. 1.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 5 | en WARNING WARNING Risk of poisoning. • Use this scan tool in locations with mechanical ventilation providing at least 4 air changes per hour. Engine exhaust contains odorless gas which can be lethal. • Route the exhaust outside while testing with the engine running. Poisoning can result in death or serious injury. Risk of flying particles.
en | 6 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles WARNING CAUTION Engine compartment contains electrical connections and hot or moving parts. • Keep yourself, test leads, clothing and other objects clear of electrical connections and hot or moving engine parts. • Do not wear watches, rings, or loose fitting clothing when working in an engine compartment. • Do not place tools or test equipment on fenders or other places in engine compartment.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 7 | en 3 Getting Started 3.1 Introduction The scan tool was developed by experts in the Heavy Duty Diesel and automotive service industry to help diagnose vehicles and assist in troubleshooting procedures. The scan tool monitors vehicle events and retrieves codes from the vehicle’s control modules to help pinpoint problem areas.
en | 8 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • • • 3.4 Ability for vehicle systems to record operating conditions when a fault occurs. Expanded diagnostic capabilities that records a code whenever a condition occurs that affects vehicle emissions. Ability to clear stored codes from the vehicle’s memory with a scan tool.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 9 | en OBD II Data Link Connector (DLC) Pins 1 8 Example: P0101 = Mass or volume air flow circuit range/performance problem Powertrain Codes 9 3.6 16 J1939 Diagnostic Trouble Codes J1939 DTCs are made up of a Suspect Parameter Number (SPN) and the Failure Mode Identifier (FMI). The SPN identifies the failed component or system. The FMI identifies the type of failure. J1939 defines a standard set of DTCs.
en | 1 0 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles 4 Using the Scan Tool 4.1 The Scan Tool 4.2 Specifications Color, backlit, QVGA resolution Display Operating Temperature 0 to 50°C (32 to 122°F) 8 7 Storage Temperature -20 to 70°C (-4 to 158°F) Internal Power 4-AAA Batteries Barrel Jack External Power 7 to 16 Volts DLC Adapter Cable External Power HDS 200: 7 to 16 Volts HDS 250: 7 to 36 Volts 2 1 3 6 2 3 7 4 5 A minimum of 8.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 11 | en 4.3 The display has a large viewing area for displaying messages, instructions, and diagnostic information. The back-lit liquid crystal display (LCD) is a QVGA pixel display. Display icons used to help operate the scan tool are: • Indicates additional information is available by scrolling down. • Indicates additional information is available by scrolling up.
en | 1 2 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles System Setup From System Setup menu: 1. Select English/Metric. • Use the UP and DOWN keys until English/ Metric is highlighted. • Press .
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 13 | en • Select Read All Codes to view results of all codes. This selection is enabled by default. Quick Test Disabled Read All Codes Language Setup Language Setup selection allows the user to change the language used by the tool. English is the default language. From System Setup menu: 1. Select Language Setup. • Use the UP and DOWN keys until Language Setup is highlighted. • Press . System Setup 3.
en | 1 4 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Pre-Trigger Frames System Setup English/Metric Auto-Power Off Quick Test Print Header Language Setup Long PID/SPN Names Pre-Trigger Setup Tool Information Display Test 2. Select ON or OFF. • Use the UP and DOWN keys until the desired option is highlighted. • Press . Long PID/SPN Names ON OFF 5 frame(s) Increase frame Decrease frame Press ENTER to continue 3. Save Pre-Trigger frames setting. • Press .
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 15 | en • 4. Space is provided inside the front cover of this manual to write down the scan tool information. Return to System Setup menu. • Press or • Press . Display Test The Display Test is used to check the display. The test fills every pixel of the display with a solid color. From System Setup menu: 1. Select Display Test. • Use the UP and DOWN keys until Display Test is highlighted. • Press .
en | 1 6 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Program Mode The Program Mode is used for updating the scan tool. Instructions are provided with upgrades. Refer to “3.2 Download Scanning Suite” on page 7.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 17 | en • • If there is not a checkmark next to the item, then this item can’t be selected until the appropriate function is run from the Heavy Duty Standard menu, HD OBD menu or Global Automotive OBDII menu. Only one function, Recording, needs detailed instructions. –– –– Refer to “8 Appendix A—Global OBD II PID Definitions” on page 42. Refer to “9 Appendix B—Glossary” on page 45 for HD abbreviations. 0.0 3.
en | 1 8 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • Press . • Print Data The Print Data function allows the printing of diagnostic information stored in the scan tool. • The scan tool’s internal battery power can be used to print data. • Use the Print Header function to turn ON/OFF printing vehicle information prior to printing data. • Make sure you have preciously installed the PC software in Download Scanning Suite.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 19 | en Turn Key Off Emissions Control Information decal located under the vehicles hood. From the Main Menu: 1. Select HD SAE (J1708/J1587, J1939), HD OBD (ISO 15765-4) or Global Automotive OBDII. • Use the UP and DOWN keys until HD SAE (J1708/J1587, J1939) is highlighted. • Press . Please turn the key off for 10 seconds then turn the key on.
en | 2 0 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • • • • Vehicle Information Review Data Print Data System Setup 5.1 –– If no DTCs are present, a message stating “No codes found” is displayed. Read Codes Read Codes The Read Codes function allows the scan tool to read the DTCs from the vehicle’s control modules. DTCs are used to help determine the cause of a problem or problems with a vehicle.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 21 | en In this example, the J1587 Engine #1 module, Module Identifier (MID) 128 is reporting a DTC. It was Active at the time DTCs were read. SID:6 FMI:2 1/6 MID: 128 Engine #1 Injector Cylinder #6 - Data erratic, intermittent, or incorrect ACTIVE Lamp Status Erase In this example, the J1939 Engine #1 module, Source Address (SA) 0 is reporting a DTC. It was Active at the time DTCs were read.
en | 2 2 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • Selecting NO displays a “Command cancelled” message. • Erase Codes 6. Select Erase Inactive Codes to erase only Inactive codes for the selected module. • Select Erase Active Codes to erase only Active codes for the selected module. • Press . Observe the “Command sent” message is displayed. • Press . Erase Codes Command canceled Press ENTER to continue 3.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 23 | en View Data can be shown as: • Entire Data List • Custom Data List Apart from Read Codes, View Data is the most useful diagnostic function for isolating the cause of a vehicle operation problem. From Heavy Duty Standard menu: 1. Select View Data. • Use the UP and DOWN keys until View Data is highlighted. • Press .
en | 2 4 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Custom Setup Select PIDs to Graph ✓ Eng ECU Temp(°F) Est Perc Fan Spd(%) EGR Valve #1 Pos(%) PctAccelPedalPos3(%) Throt Pos (%) Eng Intercool Temp(°F) Road Spd (mph) Pct Eng Load (%) Eng Clnt Temp(°F) Brake Sys AirPressEmg Brake Sys AirPressPri Brake Sys AirPressSec Do you want to view instructions for creating a custom data list? Yes ENGINE ECU TEMPERATURE • • • • • Use the RIGHT arrow key to sele
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 25 | en 6. 5.4 Return to Heavy Duty Standard menu. • Press . PIDs/SPNs. It may not get every or any available PIDs/SPNs. • The long method: The Scan Tool could take up to 2 minutes to identify available PIDs/SPNs. This method is more thorough and will identify more PIDs/SPNs to view.
en | 2 6 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Heavy Duty Standard Recording Read Codes Erase Codes View Data Record Data Module Information Vehicle Information Review Data Print Data System Setup Collecting pretrigger data Press ENTER to trigger recording 2. Recording Collecting data for frame #4 Press ENTER to end recording A module menu is displayed. • Use the UP and DOWN keys until the designed choice is highlighted.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 27 | en Module Information Make INT Model 390224241011696M10 EXEMPT Serial Number 6.5HM2Y5303951 * VIN 1HTJTSKL6BH449799 Vehicle Information VIN 3FRWF6FC4BV629240 Total Distance 144983 Miles/233328 km Total Time (h:mm) 2414:00 CARB ESS Engine #1 Module Information Serial Number 6.5HM2Y5303951 * VIN 1HTJTSKL6BH449799 Calibration Information CVN Calibration ID 67820293 Software ID PRS29XR5 Engine #1 4. 5. 5.
en | 2 8 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • • • 6.1 Review Data Print Data System Setup I/M Monitors (Emissions) The I/M Monitors (Inspection / Maintenance) function is used to view a snapshot of the operations for the emission system on OBD II vehicles. I/M Monitors is a very useful function. To guarantee no faults exist make sure all monitors are ok or n/a and no DTCs exist. Refer to the vehicles service manual for the drive cycle operation.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 29 | en NMHC Cat Mon Non-methane hydrocarbon catalyst monitor NOX Treat Mon Nitrogen oxide treatment monitor Boost Pres Mon Boost pressure monitor Exhst Gas Sensr Exhaust gas sensor PM Filter Mon Particulate matter filter monitor 3. 6.2 DTC# X/Y Module DTC Description DTC Type Return to the HD OBD menu or Global Automotive OBDII menu. • Press .
en | 3 0 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles P0113 Global Automotive OBDII 1/3 Mod $18 I/M Monitors Read Codes Erase Codes MIL Status State OBD Check View Data Record Data View Freeze Data Drive Cycle Monitor Intake Air Temperature Sensor 1 Circuit High Input Pending indicates a global OBD II/EOBD pending code. P1501 • 2/3 Mod $18 If diagnostic results and codes are not to be erased select NO and press .
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 31 | en Erase Codes Command sent Codes remaining:0 Press ENTER to continue 4. Return to HD OBD menu or Global Automotive OBDII menu. • 6.4 Press . MIL Status From HD OBD menu or Global Automotive OBDII menu: 1. Select MIL Status. • Use the UP and DOWN keys until MIL Status is highlighted. • Press .
en | 3 2 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Validating PIDs (PID) data. As the computer monitors the vehicle, information is simultaneously transmitted to scan tool.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 33 | en Custom Setup Select PIDs to Graph ✓ABSLT TPS(%) CALC LOAD(%) COOLANT(°F) ENG SPEED(RPM) EQ RATIO11 IAT(°F) IGN ADV(°) LT FTRM1(%) Do you want to view instructions for creating a custom data list? Yes Throttle Position • • • • • Use the RIGHT arrow key to select/deselect PIDs. The highlighted PID from when was pressed is already selected Use the LEFT arrow key to deselect all PIDs.
en | 3 4 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles 6. 6.7 Return to HD OBD menu or Global Automotive OBDII menu. • Press . Select Data to Record Entire Data List Custom Data List Pre-Trigger Setup Record Data The Record Data function records PIDs while vehicle is parked or being driven. The Record Data function is mainly used for diagnosing intermittent driveability problems that cannot be isolated by any other method. The recording time varies.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 35 | en 6.8 View Freeze Data When an emission-related fault occurs, certain vehicle conditions are recorded by the on-board computer. This information is referred to as freeze frame data. View Freeze Data is a snapshot of the operating conditions at the time of an emission-related fault. View Freeze Data can be overwritten by faults with a higher priority.
en | 3 6 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles –– –– This Drive Cycle This Drive Cycle shows status of monitors since start of current drive cycle. Refer to the vehicle service manual for more detailed information on emission-related monitors and their status. Some vehicles do not support This Drive Cycle. If vehicle supports both types of drive cycle monitors the Drive Cycle Monitor menu will display.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 37 | en • Low sensor voltage for switch time • High sensor voltage for switch time • Rich-to-lean sensor switch time • Lean-to-rich sensor switch time • Minimum sensor voltage test cycle • Maximum sensor voltage test cycle • Time between sensor transitions • Sensor period • Manufacturer specific tests From HD OBD menu or Global Automotive OBDII menu: 1. Select O2 Monitor Tests.
en | 3 8 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles 6.12 CAN Vehicles Select Diag Mon Test O2 Sensor B1S1 O2 Sensor B1S2 O2 Sensor B2S1 O2 Sensor B2S2 Catalyst B1 Catalyst B2 EGR Mon B1 EVAP (0.090”) EVAP (0.020”) On Non-CAN vehicles the scan tool displays: –– Test data (test ID) –– Maximum value (MAX) –– Test measurements (MEAS) –– Minimum value (MIN) –– Status (STS) –– Measurements and Specification values are hexadecimal numbers (i.e., $1A, $FE, $11.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 39 | en 4. • Press . Return to HD OBD menu or Global Automotive OBDII menu. • Press . 6.13 WORKING Communicating with the vehicle Vehicle Information The Vehicle Information function allows the scan tool to request the vehicle’s VIN number, calibration ID(s) which identifies software version in vehicle control module(s), calibration verification numbers (CVN(s)) and in-use performance tracking.
en | 4 0 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • Vehicle Information VIN CVN CAL ID IPT • • 3. If the selected menu item has data for more than one module, a menu listing all modules returning data for that menu item is shown. View information supported by vehicle. • Use the UP and DOWN keys (if required). VIN (MOD $09) 1HGCM56866A018504 CVN (MOD $09) 00 5C 02 52 In the above examples, Module $09 returned data. Scroll down to view information.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 41 | en Global Automotive OBDII Drive Cycle Monitor O2 Monitor Tests Diagnostic Monitor Tests On-Board Systems Vehicle Information Modules Present Review Data Print Data System Setup Since CAN vehicles use module IDs larger than 2 digits, the scan tool assigns a 2 digit module ID to be used in place of the actual CAN module ID. The module ID assigned for the CAN module ID is used in all functions of the scan tool.
en | 4 2 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • • • • 7.3 Disconnect and reconnect DLC making sure it is connected correctly. Check vehicle battery to make sure at least 8.0 volts is present. Contact customer service. With the engine off, check for blown fuses in the vehicle fuse box. 5. Reinstall battery cover by sliding battery cover on. Install phillips screw turning it clockwise. Do not overtighten screw.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 43 | en PID PID Description PID AECD18_TIME1, TIME 2 AECD19_TIME1, TIME 2 AECD2_TIME1, TIME 2 AECD20_TIME1, TIME 2 AECD3_TIME1, TIME 2 AECD4_TIME1, TIME 2 AECD5_TIME1, TIME 2 AECD6_TIME1, TIME 2 AECD7_TIME1, TIME 2 AECD8_TIME1, TIME 2 AECD9_TIME1, TIME 2 ALCOHOL BARO PRS BAT_PWR BP_A_ACT, B_ ACT BP_A_CMD, B_ CMD BP_A_STAT, B_ STAT Total Run Time with EI-AECD #18 Timer 1 active, #2 Timer Active Total Run Time wit
en | 4 4 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles PID PID Description PID IAT 13, 23 Intake Air Temperature Sensor Bank 1 Sensor 3, Bank 2 Sensor 3 Injection Control Pressure A, B Commanded Injection Control Pressure A, B Total Idle Run Time Timing Advance 02 Sensor Lambda Bank 1 Sensor 1, Bank 2 Sensor 1 02 Sensor Lambda Bank 1 Sensor 2, Bank 2 Sensor 2 Long Term Fuel Trim 1 or 3 Long Term Fuel Trim 2 or 4 Long Term Secondary O2 Sensor Fuel Trim 1, 2,
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 45 | en PID PID Description VEH SPEED VGT_A_ACT VGT_A_ACT, B_ ACT Vehicle Speed Variable geometry turbo A position Variable Geometry Turbo A Position, Turbo B Commanded variable geometry turbo VGT_A_CMD A position VGT_A_CMD, B_ Commanded Variable Geometry Turbo CMD A Position, Turbo B Variable geometry turbo A control VGT_A_STAT status VGT_A_STAT, B_ Variable Geometry Turbo A Control STAT Status, Turbo B VGT_B_AC
en | 4 6 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles An input signal to the PCM indicating that the brake pedal is being pressed. This signal is typically used to disengage cruise control systems and torque converter clutch (TCC) solenoids. See also TCC. Cal: Calibration Calc: Calculated CAM: Camshaft position sensor. Sends a frequency signal to the PCM to synchronize fuel injector and spark plug firing.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 47 | en Diagnostic trouble code. An alphanumeric identifier for a fault condition identified by the on board diagnostic system. Duty Cycle: A term applied to signals that switch between on and off. Duty cycle is the percentage of time the signal is on. For example, if the signal is on only one fourth of the time, then the duty cycle is 25%.
en | 4 8 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Inp: Input Inst: Instant Intk: Intake IPC: Instrument panel cluster ISC: Idle speed control. A small electric motor mounted on the throttle body and controlled by the PCM. The PCM can control idle speed by commanding the ISC to adjust its position. ISO: International Organization of Standardization also know as International Standards Organization.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 49 | en A control system mode that does not monitor the output to verify if the desired results were achieved. A fuel delivery system usually operates in open loop mode during cold engine warm-up because the oxygen sensors are not yet ready to send a signal. Without the oxygen sensor signal, the computer cannot check the actual results of combustion. Out: Output PCM: Powertrain control module.
en | 5 0 | User guide | HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles SFI or SEFI: Sequential fuel injection or sequential electronic fuel Injection. A fuel injection system that uses one or more injectors for each cylinder. The injectors are mounted in the intake manifold and are fired individually. Snsr: Sensor Solenoid: A device consisting of an electrical coil which when energized, produces a magnetic field in a plunger, which is pulled to a central position.
HDS 200/HDS 250 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 51 | en faster to give the PCM vehicle speed information used to determine shift points, engine load, and cruise control functions. VTD: Vehicle theft deterrent Vtg: Voltage Warm-up cycle: Warm-up cycle is when the engine coolant temperature rises at least 40 degrees above that at engine start up. WOT: Wide-open throttle. The vehicle operating condition brought about when the throttle is completely (or nearly) open.
Bosch Automotive Service Solutions Inc. 3000 Apollo Drive Brook Park, OH 44142 USA Telephone 1-855-267-2483 www.boschdiagnostics.