Bosch Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Climate 5000 Series Installation Manual
| Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Data subject to change Installation Manual 03.2019 | Bosch Thermotechnology Corp.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 3 Table of Contents 1 Key to Symbols and Safety Instructions 4 1.1 Key to Symbols 1.2 Safety 4 4 2 Components 6 3 Installation Summary - Indoor Unit 7 4 System Components 8 5 Indoor Unit Installation 9 6 Outdoor Unit Installation 16 7 Refrigerant Piping Connection 21 7.1 Connection Instructions – Refrigerant Piping 7.2 Connecting Piping to Indoor Unit 7.
| Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 1 Key to Symbols and Safety Instructions 1.2 Safety 1.1 Key to Symbols Please read safety precautions before installation Incorrect installation due to ignoring instructions can cause serious damage or injury. Warnings WARNING: ELECTRICAL HAZARD Warnings in this document are identified by a warning triangle printed against a grey background.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 5 WARNING: ELECTRICAL HAZARD For all electrical work, follow all local and national wiring standards, regulations, and the Installation Manual. The power supply to the outdoor unit requires a service disconnect at the unit. Only use a dedicated circuit. Never share a power source connected to this system.
| Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 2 Components The air conditioning / heat pump system comes with the following components. Use all of the installation parts and components to install the air conditioner. Improper installation may result in water leakage, electrical shock and fire, or cause the equipment to fail. Name Image Quanity Mounting plate 1 Clip anchor 5 Mounting plate fixing screw ST3.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 7 3 Installation Summary - Indoor Unit 1 2 15cm (5.9in) 12cm (4.75in) 3 4 12cm (4.75in) 230cm (90.
| Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 4 System Components Part Descriptions Indoor unit Indoor unit 2 1 3 7 1 2. 3. 4. 5. 6. 7. Front panel Air inlet Air filter Air outlet Horizontal air flow grille Vertical air flow louver(inside) Display panel Outdoor unit 5 4 8. Refrigerant pipe 9. Signal/power cable 10.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 9 5 Indoor Unit Installation Refer to the following diagram (Fig. 3) to ensure proper distance from walls, ceiling and floor: Before installing the indoor unit, refer to the label on the product box to make sure that the model number of the indoor unit pairs with the model number of the outdoor unit. 15cm (5.
1 0 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Step 3: Drill wall hole for connective piping Mounting plate differences Using a 65mm (2.5in) core drill, drill a hole in the wall. Make sure that the hole is drilled at a slight downward angle, so that the outdoor end of the hole is lower than the indoor end by about 5mm to 7mm (0.2-0.275in). This will ensure proper water drainage. (See Fig. 4) Left rear wall hole 65mm (2.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 11 Step 4: Prepare refrigerant piping If there is no refrigerant piping embedded in the wall, do the following: The refrigerant piping is inside an insulating sleeve attached to the back of the unit. You must prepare the piping before passing it through the hole in the wall.
1 2 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual Step 5: Connect drain hose By default, the drain hose is attached to the left-hand side of unit (when you’re facing the back of the unit). However, it can also be attached to the right-hand side. 1. To ensure proper drainage, attach the drain hose on the same side that your refrigerant piping exits the unit. 2. Attach drain hose extension (purchased separately) to the end of drain hose.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 13 Step 6: Connect signal/power cable WARNING: ELECTRIC HAZARD Before performing any electrical or wiring work, turn off the main power to the system. WARNING: ELECTRIC HAZARD The signal/power cable enables communication between the indoor and outdoor units. You must first choose the right cable size before preparing it for connection.
1 4 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 6. Feed the signal wire through this slot, from the back of the unit to the front 7. Facing the front of the unit, match the wire colors with the labels on the terminal block, connect the u-lug and and firmly screw each wire to its corresponding terminal. Terminal block Wire cover NOTICE: SYSTEM MALFUNCTION Do not mix up live and wires not used.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 15 2. Using adhesive vinyl tape, attach the drain hose to the underside of the refrigerant pipes. 3. Using insulation tape, wrap the signal/power wire, refrigerant pipes, and drain hose tightly together. Double-check that all items are bundled in accordance with Figure 15. If refrigerant piping is already embedded in the wall, do the following: 1.
1 6 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 6 Outdoor Unit Installation Step 1: Select installation location Strong wind Before installing the outdoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 17 Step 2: Install drain joint Heat pump units require a drain joint. Before bolting the outdoor unit in place, you must install the drain joint at the bottom of the unit. Note that there are two different types of drain joints depending on the type of outdoor unit. If the drain joint comes with a rubber seal (see Figure 20, pos. A ), do the following: 1.
1 8 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual Step 3: Anchor outdoor unit The outdoor unit can be anchored to to a commercially available mounting pad on the ground or to a wall-mounted bracket (both sold separately). Outdoor Unit Unit mounting dimensions The following is a list of different outdoor unit sizes and the distance between their mounting feet. Prepare the installation base of the unit according to the dimensions below.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 19 If you install the unit on a concrete mounting platform , do the following: Step 4: Connect signal and power cables 1. The outside unit’s terminal block is protected by an electrical wiring cover on the side of the unit. A comprehensive wiring diagram is printed on the inside of the wiring cover. WARNING: PERSONAL INJURY 2. Pre-drill holes for expansion bolts. 3.
2 0 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual WARNING: ELECTRICAL HAZARD 1. Before performing an y electrical or wiring work, turn off the main power to the system.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 21 7 Refrigerant Piping Connection Step 2: Remove burrs Burrs can affect the air-tight seal of refrigerant piping connection. They must be completely removed. The length of refrigerant piping will affect the performance and energy efficiency of the unit. Nominal efficiency is tested on units with a pipe length of 5 meters (16.5ft). A minimum pipe run of 3 meters (9.
2 2 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump 5. Clamp flaring block on the end of the pipe. The end of the pipe must extend beyond the edge of the flare form in accordance with the dimensions shown in the Table 6. Installation Manual Step 4: Connect pipes When connecting refrigerant pipes, be careful not to use excessive torque or to deform the piping in any way.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 23 7.2 Connecting Piping to Indoor Unit 7.3 Connecting Tubing to Outdoor Unit 1. 1. Align the center of the two pipes that you will connect. See Figure 30. Indoor unit tubing Flare nut Unscrew and remove the cover on the side of the outdoor unit. See Figure 32. Pipe Valve Cover Figure 30 2. Tighten the flare nut as tightly as possible by hand. 3.
2 4 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump 8 Air Evacuation 7. Wait for approximately 10 to 15 minutes, then check that there has been no change in system pressure. It is recommended to use a micron gauge; check to make sure the system is still below 500 microns. 8. If there is a change in system pressure, refer to Gas Leak Check section for information on how to check for leaks.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 25 8.3 Adding Refrigerant In North America, the standard pipe length is 7.5m (25’). The additional refrigerant to be charged can be calculated using the following formula: Additional refrigerant per pipe length Connective Pipe Air Purging Additional Refrigerant < Standard pipe length Vacuum Pump N/A > Standard pipe length Vacuum Pump Liquid Side: Ø 6.35 (ø 0.25”) Liquid Side: Ø 9.
2 6 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 9 Electrical and Gas Leak Checks 9.2 Gas Leak Checks 9.1 Electrical Safety Checks There are two different methods to check for gas leaks. After installation, confirm that all electrical wiring is installed in accordance with local and national codes / regulations, and according to the Installation Manual. All testing must be performed by a licensed electrician.
Installation Manual Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump | 27 10 Test Run WARNING: CONTAINS REFRIGERANT 10.1 Before Test Run During operation, the pressure of the refrigerant circuit will increase. This may reveal leaks that were not present during your initial leak check. Take time during the Test Run to double-check that all refrigerant pipe connection points do not have leaks. Refer to Gas Leak Check section for instructions.
2 8 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Installation Manual 11 Disposal Guidelines Components Many parts in the Air Conditioner can be fully recycled in the end of the product life. Contact your city authorities for information about the disposal of recyclable products.
Installation Manual Bosch Thermotechnology Corp. | 03.
3 0 | Bosch Climate 5000 Series Wall Mounted Ductless Single Split Air Conditioner / Heat Pump Data subject to change Installation Manual 03.2019 | Bosch Thermotechnology Corp.
Installation Manual Bosch Thermotechnology Corp. | 03.
United States and Canada Bosch Thermotechnology Corp. 65 Grove Street Watertown, MA 02472 Tel: 866-642-3198 Fax: 603-965-7581 www.boschheatingandcooling.com BTC 769003101 A /03.
