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Summary of content (84 pages)

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Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service
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Bosch Rexroth AG Title DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Rexroth IndraControl VPB 40.1 Control Cabinet PC Type of Documentation Document Typecode Internal File Reference Purpose of Documentation Record of Revision Copyright Project Planning Manual DOK-SUPPL*-VPB*40.1***-PR02-EN-P RS-e5b02d3ca3a7f3010a6846a001c4f9bb-1-en-US-5 This documentation describes the control cabinet PC VPB 40.1 Edition Release Date Notes 120-2100-B384-01/EN 10.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG I/81 Table of Contents Table of Contents Page 1 1.1 1.2 1.2.1 1.3 1.4 2 2.1 2.1.1 2.1.2 2.2 3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.4 4 4.1 4.2 4.3 4.4 4.5 4.6 4.6.1 4.6.2 4.7 4.8 4.9 System Presentation...................................................................................................... 5 Brief Description VPB 40.1............................
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II/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Table of Contents Page 5 5.1 5.2 5.3 6 6.1 6.2 7 7.1 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 7.2.8 7.2.9 7.2.10 7.2.11 7.2.12 7.2.13 8 8.1 8.2 8.3 8.4 8.5 8.5.1 8.5.2 8.5.3 8.6 9 9.1 9.1.1 9.1.2 Dimensions, Installation............................................................................................... 25 General Information.......................................................
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG III/81 Table of Contents Page 9.2 UPS NT Program ........................................................................................................................... 60 UPS NT - Operation and Configuration.......................................................................................... 61 Touch Screen Software.................................................................................
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IV/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 5/81 System Presentation 1 System Presentation 1.1 Brief Description VPB 40.1 The VPB 40.1 is a control cabinet PC that forms a PC-based operator terminal when combined with a VDP 16, VDP 40 or VDP 60 display. Depending on the application or configuration, the operator terminal can also fulfill the control functionalities. Fig.1-1: VPB 40.
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6/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC System Presentation PC box Type A Integrated UPS Integrated UPS logic, Type C Battery packs to be connected externally Optional drives DVD-ROM, DVD-ROM / CD-RW Fig.1-2: 1.3 PC box, type A and type C Operating System For license reasons the VPB 40.1 is only delivered with already installed oper‐ ating system. 1.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 7/81 Important Instructions on Use 2 Important Instructions on Use 2.1 Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operational safety and reliability.
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8/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Important Instructions on Use ● Handling systems and assembly systems ● Packaging and food processing machines ● Printing machines and paper converting machines ● Machine tools ● Wood working machines The VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 9/81 Safety Instructions for Electric Drives and Controls 3 Safety Instructions for Electric Drives and Controls 3.
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10/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 11/81 Safety Instructions for Electric Drives and Controls concept in which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.
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12/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! 3.3 Instructions with Regard to Specific Dangers 3.3.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 13/81 Safety Instructions for Electric Drives and Controls High housing voltage and high leakage current! Danger to life, risk of injury by electric shock! 3.3.2 ● Before switching on and before commissioning, ground or connect the components of the electric drive and control system to the equipment grounding conductor at the grounding points.
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14/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 15/81 Safety Instructions for Electric Drives and Controls 3.3.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers, metal implants and hearing aids.
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16/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Safety Instructions for Electric Drives and Controls 3.3.7 ● Always use suitable tools. Use special tools if specified. ● Use lifting equipment and tools in the correct manner. ● Use suitable protective equipment (hard hat, safety goggles, safety shoes, safety gloves, for example). ● Do not stand under hanging loads.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 17/81 Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The agents (e.g., fluids) used to operate the product might not be environmentally friendly. Dispose of agents harmful to the environment separately from other waste. Observe the national regulations of your country. 3.
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18/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 19/81 Technical Data 4 Technical Data 4.1 PC Box PC box Type C Type A Celeron-M, 1.3 GHz Processor RAM Hard disk Pentium-M 1.8 GHz and integrated graphics controller with a maximum of 8 MB video memory 512 MB 1 GB Min.
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20/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Technical Data Max. inrush current 40 A for nominal voltage AC 230 V (cold start 25 °C) 20 A for nominal voltage AC 115 V Output voltages Current (max.) Tolerance (incl. residual ripple) +5 V 20 A ±5 % +12 V 3A ±5 % -12 V 500 mA ±5 % +20 V 2A ±5 % ISO 6 V 200 mA ±5 % Maximum output power 160 W Efficiency 0.8 Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 21/81 Technical Data NOTICE The control cabinet PC VPB 40.1 can be dam‐ aged if the power supply unit is switched off if the total output power exceeds 110 W. When maximum output currents are specified, please observe that the currents are the maximum possible currents for the respective output voltage.
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22/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Technical Data Standard Meaning EN 60 529 Degrees of protection (including housings and installation compartments) EN 60 068-2-6 Vibration test EN 60 068-2-27 Shock test Fig.4-5: Used standards 4.6 CE Marking 4.6.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 23/81 Technical Data 4.7 UL/CSA Certified The devices of the IndraControl VPB 40.1 family are certificated according to ● UL508 (Industrial Control Equipment) and ● C22.2 no. 142-M1987 (CSA) UL file no. E210730 However, there can be combinations or extension stages with limited or missing certification. Thus, verify the certification by using the UL marking on the device.
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24/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Technical Data Operating conditions Storage conditions Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 25/81 Dimensions, Installation 5 Dimensions, Installation 5.1 General Information All values are given in mm. 5.2 Housing Dimensions The VPB 40.1 can be mounted, e. g. in the control cabinet with the help of four fastening holes. For the corresponding dimensions, please refer to figures fig. 5-1 "Horizontal mounting of the VPB 40.1 (device with 3-slot box)" on page 25 and fig. 5-5 "VPB 40.
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26/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Dimensions, Installation X20 F1 X19 X10 1 XCOM3 XCOM1 1 S1 XDP XCOM2 364 350 A3 A2 A1 X39 XVGA 1 XMouse XUSB1 X71 XEthernet XKeyb. XUSB2 1 XLPT1 VI Vo T UPS HD 7 30 85 130,2 Fig.5-3: Vertical mounting of the VPB 40.1 (device with 3-slot box) The width of the VPB 40.1 depends on the number of slots of the used PC box: PC box Number of slots VPB 40.1 width Type A 3 130.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 27/81 214 262,5 Dimensions, Installation Fig.5-5: 5.3 VPB 40.1 dimensions (top view) Installation Notes Minimum distances for cooling, ca‐ bles, DVD drive and maintenance ● Avoid installation locations exposed to direct sunlight/UV-light because this causes additional heat development. ● Install the control cabinet PC in a way ensuring easy access to the con‐ nector panel.
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28/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC min. 50 214 50 Provide sufficient distance to open the DVD drive, if necessary (DVD tray opens 130 mm). Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 29/81 Display and Operating Components 6 Display and Operating Components 6.1 Monitor and Keyboard Displays with foil keyboard and touch screen To display and operate the VPB 40.1 we recommend the displays VDP 16, VDP 40 and VDP 60 especially designed by Bosch Rexroth for industrial ap‐ plications. The displays are connected with the VPB 40.1 via the G5 display interface.
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30/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Display and Operating Components LED Display Meaning Measure UPS LED off Normal mode - LED red VPB 40.1 is currently operating in Restore power supply and battery mode, i. e. no voltage sup‐ initiate controlled restart! ply is available! LED flash‐ Battery pack discharged, defective Check battery! es red or not connected Maintain the charging time of 5 hours! HDD Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 31/81 Connections 7 Connections 7.1 View on the Connector Panel X20 A3 A2 A1 X19 XDP XCOM3 XMouse 1 XUSB1 1 F1 X10 1 XCOM1 S1 XCOM2 XEthernet XVGA 1 XKeyb. XUSB2 1 X71 X39 Fig.7-1: 7.2 Interfaces 7.2.1 General Information XLPT1 VI Vo T UPS HD Position of the connections Not each variant provides all the described interfaces.
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32/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Connections Designa‐ Connection type tion at the housing Connector type (in‐ Mating connector or tegrated) cable (from outside) XKeyb.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 33/81 Connections Fig.7-4: Pin assignment XCOM1 to XCOM3 NOTICE A safe function of a device connected to a COM interface is not possible if the COM in‐ terface is already used internally. A safe function of a device connected to a COM interface is only possible if the COM interface is not used internally. Depending on the variant and the used software packages, the interfaces can already be occuppied.
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34/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Connections adjust the values of the COM interfaces in the BIOS. Alternatively, the IRQ can also be adjusted via the configuration software of the serial device.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 35/81 Connections 3 XLPT1 Interface mode 13 1 1 14 14 2525 EPP SPP Write STROBE Data0 Data0 Data1 Data1 Data2 Data2 Data3 Data3 Data4 Data4 Data5 Data5 Data6 Data6 Data7 Data7 Intr ACK Wait BUSY n.u. PAPER out n.u. SEL out Datastb AUTOFD n.u. ERROR n.u. INIT Addrstrb SEL in GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND Fig.7-8: GND max.
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36/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Connections Fig.7-9: Pin Function 1 USB power supply (max. 500 mA) 2 Data - 3 Data + 4 USB ground Fig.7-10: 7.2.7 USB interfaces XUSB1 and XUSB2 USB interfaces - XUSB1 and XUSB2 Ethernet Interface XEthernet XEthernet – Network Connection The VPB 40.1 can be connected to an Ethernet network via the XEthernet in‐ terface.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 37/81 Connections NOTICE No or incorrect network data transmission if the data rate is set manually! Please note that the network card of the outstation has to be able to process the same data transmission rate. 7.2.8 VGA Interface XVGA XVGA – Connection external mon‐ itor An external monitor can be connected to the VGA connection (XVGA). ● Video RAM: max.
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38/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Connections Resolution The following standard resolutions can be operated with an image refresh rate of at least 72 Hz. ● VGA mode: 640 × 480 pixels 32 bit colors ● SVGA mode: 800 × 600 pixels 32 bit colors ● XGA mode: 1024 × 768 pixels 32 bit colors ● SXGA mode: 1280 x 1024 pixels, 24 bit colors The resolution and number of the colors are set in the control panel of the op‐ erating system.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 39/81 Connections PS/2 Mini DIN female connector, 6-pin Interrupt (IRQ): 12 BIOS presetting: PS/2 mouse support: Mouse: Auto detect Fig.7-17: EnabledPS/2 Mouse interface - PS/2 mouse max. 1.5 m Mouse Data XPS2MS 1 2 GND Power, +5VDC Mouse Clock Mouse 3 4 5 6 Shield Shield above the metallic housing of the plug Fig.
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40/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Connections 7.2.11 PC Voltage Supply X10, X20 X10 - DC 24 V voltage supply This connection is used for device variants for DC 24 V. All internally required voltages are generated with electrical isolation via a DC/DC converter. The connection is designed as connector terminal MSTB 1.5, 4-pin. To this con‐ nector terminal, cables with a cross-section of maximum 1.5 mm2 can be connected.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 41/81 Connections Fig.7-21: Safety transformer according to EN 60742 Interfering AC voltage components such as the ones resulting from an uncon‐ trolled three-phase bridge circuit without smoothing and with a ripple factor (see DIN 40110/10.75, section 1.2) of 5 % are allowed. That results in the greatest absolute value of 30.2 V as upper voltage limit. The lowest obsolete value of 18.
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42/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC L1 L2 L3 PE Connections PE 10 mm2 (green/yellow) Power supply with safety transformer acc. to EN 60742 Overvoltage category III Overvoltage category I DC 24 V Cross-sections depending on current consumption, min. of 4 mm2 . For higher current con- 2 sumption . use 2 x 4 mm 6 mm2 (1) (blue) Length max.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 43/81 Connections CAUTION The supply voltage must comply with overvolt‐ age category II! Otherwise the integrated pow‐ er supply unit might be destroyed. Use an isolating transformer to generate the AC230/115 V, see fig. 7-26 "AC 230 V voltage connection via isolating transformer" on page 44. The AC 230/115 V connection occurs via a 3-pin inlet connector for AC con‐ nectors on the connector panel.
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44/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Connections Incom ing m ains Min.16 mm 2 (green/yellow) L1 L2 L3 N PE 16 mm 2 6 mm2 (green/yellow) 2 (green/yellow) PE PE PE PE PE U1 V1 W1 N 10 mm To control cabinet housing (green/yellow) To machine All housing components (PE bolt) PE terminal bar for 0 V wiring (see fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 45/81 Connections X20 A3 1 A2 A1 X19 X19 XDP XCOM3 XMouse 1 XUSB1 1 F1 X10 1 S1 XCOM1 XCOM2 XEthernet XVGA 1 X39 ① XUSB2 X71 XLPT1 VI Vo T UPS HD X19 battery connection Fig.7-28: 7.2.13 XKeyb. 1 Battery connection Display Interfaces X71 G4 display interface The G4 display interface is assigned to the 25-pin D-Sub female connector X71.
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46/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 47/81 Maintenance and Installation 8 Maintenance and Installation 8.1 General Information The VPB 40.1 are maintenance-free. However, some components are subject to wear and must be replaced. Maintenance Include the following measures in the maintenance schedule: ● At least once a year, check all plug and terminal connections of the com‐ ponents regarding proper tightness and possible damage.
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48/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Maintenance and Installation 1. All required user data as well as the operating system settings of your system are to be stored either on an external storage medium or via the network connection! 2. Switch off the supply voltage. 3. Wait until the power supply unit switches off automatically after the UPS operation (the UPS LED on the connector panel of the VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 49/81 Maintenance and Installation 2. The new hard disk parameters are automatically identified by the system. If the operating system does not boot automatically, the power supply is to be interrupted for at least 10 seconds. A restart needs to be carried out again. 3. After properly booting the PC the user data and the operating system set‐ tings for the normal mode have to be restored. 8.
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50/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Maintenance and Installation Connecting cable Fig.8-3: Battery pack for screw mounting: Mounting position 154 148 Connecting cable Fig.8-4: Battery pack for top-hat rail mounting: Mounting position 2. Provide sufficient distances (in mm) for cooling and cable routing (see the following figures).
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 51/81 Maintenance and Installation Minimum distances: 10 or 20 on both sides Fig.8-5: Battery pack for screw mounting: Minimum distances for cooling and cable routing Minimum distances: 10 or 20 on both sides 177 50 Fig.8-6: Battery pack for top-hat rail mounting: Minimum distances for cool‐ ing and cable routing 3. Fix the battery pack in the control cabinet.
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52/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Maintenance and Installation 4. Switch off the supply voltage for the VPB 40.1. If required, unplug all con‐ nectors from the VPB 40.1. 5. Connect the 2-pin battery cable to interface X19 of the operator terminal. The original cable is reverse voltage protected. X20 A3 1 A2 A1 X19 X19 XDP XCOM3 XMouse 1 XUSB1 1 F1 X10 1 S1 XCOM1 XCOM2 XEthernet XVGA 1 XKeyb. XUSB2 1 X39 Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 53/81 Maintenance and Installation WARNING Data loss in the RAM during battery exchange due to missing data backup! Before replacing the battery backup important data because during battery ex‐ change a voltage loss is possible, which might cause data loss in the RAM. Charging cycles A charging cycle is determined by switching the PC power supply unit on and off.
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54/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Maintenance and Installation 2. Wait until the power supply unit switches off automatically after the UPS operation (the UPS LED on the connector panel of the VPB 40.1 flashes red until the UPS switches off the power supply unit). 3. Now, unplug the battery cable (connector X19). 4. If required, unplug all connectors from the VPB 40.1. 5. Remove the housing cover at the rear side.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 55/81 Maintenance and Installation Extension board for 3 cards ISA/PCI slot A3 PCI slot A2 PCI slot A1 Connector cover Cover Fig.8-10: Position of the slots for extension cards 9. Then, snap in the cover again. 10. Mount the housing cover. 11. Plug in the battery cable again.
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56/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Maintenance and Installation 8.5.3 BIOS Settings IRQ0 to IRQ6, IRQ8 to IRQ13 and IRQ15 are already assigned and are not available for PCI and ISA extension cards anymore! PCI slot In the BIOS submenu "PnP/PCI Configurations", each PCI slot can be assigned to an IRQ address. By specifying the IRQ address the priority is specified at the same time.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 57/81 Maintenance and Installation Fig.8-11: Fuse F1 on the connector panel Fig.
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58/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Maintenance and Installation Position Function Values Connector panel Input voltage 24 V 6.3 A, time-lag 1070 922 300 (F1, see fig. 8-11 "Fuse F1 on the connector panel" on page 57) Supply unit board (5 x 20) Input voltage 230 V (No. 3, see fig. 8-12 "Fuses on the power supply unit and the carrier board (under the harddisk case)" on page 57) Carrier board (No. 1, see fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 59/81 Software 9 Software 9.1 Application Software of the Monitoring Functions 9.1.1 Temperature Monitoring The surrounding air temperature of the VPB 40.1 must not exceed +45 °C. To ensure operational reliability, the control cabinet PC features a temperature monitoring that measures the internal housing temperature. 1.
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60/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Software NOTICE Possible damage of connected machines if the VPB 40.1 is switched off after at least three minutes by the UPS hardware in the event of power failure and UPS operation. The UPS logic of the VPB 40.1 power supply unit is designed for a safe shut‐ down of all application programs and the operating system.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 61/81 Software Once the voltage monitoring has been activated, the system shutdown cannot be stopped anymore. Closing all active applications prevents data loss in the event of an unexpected voltage breakdown. After a maximum of 60 seconds the UPS switches off the PC power supply unit, if the supply voltage has not been restored, see chapter "Operating Principle of the UPS" on page 59.
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62/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Software ① ② ③ Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 63/81 Software Fig.9-4: UPS Properties and Maintenance Symbol UPS NT Control in the Windows Control Panel After selecting symbol UPS NT Control, the window UPS Properties and Main‐ tenance appears.
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64/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Software NOTICE No monitoring (approx. 5 to 10 seconds) after parameter modifications. To activate parameter modifications the UPS program is automatically stopped and restarted During this time (approx. 5 to 10 seconds) there is no monitoring. COM Port: In this group the serial communication interface is selected to which the UPS is connected.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 65/81 Software If this check box is activated, the existing housing fans and CPU fans are moni‐ tored. In error case a corresponding message is indicated and is sent to the whole system. Enable Voltage Control: If this checkbox is activated, the internal supply voltages are monitored. In error case a corresponding message is indicated and is sent to the whole system.
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66/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Software System Health ● Enable Temp Control: active ● Enable Fan Control: active ● Enable Voltage Control: active ● Disable UPS: inactive ● No Powerdown on Shortbreak: active ● Execute Command File: inactive This tab indicates the current measured values of the internal operating vol‐ tages, the battery voltage, the system temperature and the status of the fan function. Fig.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 67/81 Software ● Red LED: Fan stands still, or fan speed is too low or too high. ● Green LED: Fan is working properly. Clicking on the StopAutoRefresh button, disables the automatic update of the measured values and the labeling on the button changes to AutoRefresh.
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68/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Software The following applies to all settings: The UPS service is stopped. All changes will only be effective, when the PC is restarted (switch off and switch on the supply voltage again). About The Shutdown Count value indicated in the About tab indicates, how often the UPS has already shut down the system.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 69/81 Software Fig.9-10: UPDD setup programs for the touch screen A dialog for different settings is displayed: Fig.9-11: Dialog for touch screen settings For further information, click on the Help button on the corresponding tab. Using Start ▶ Programs ▶ UPDD (see chapter 9.2 "Touch Screen Software" on page 68) further programs, e.g. Test or Calibrate can be called, if necessary.
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70/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 71/81 Environmental Protection and Disposal 10 Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environmentfriendly alternatives.
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72/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled separately or disposed of according to the valid legal requirements.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 73/81 Ordering Information 11 Ordering Information 11.1 Type Designation Code The VPB 40.1 is available in various versions according to the following type designation code. Fig.11-1: Type designation code VPB 40.
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74/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Ordering Information 11.2 Accessories 11.2.1 Network Connection Order code Parts ber num‐ Description B-AC STECKER NETZ 1070912881 Mains connector 230 V, male inlet connec‐ 230V tor for non-heating apparatus, angular, for self-mounting BKS-U-N-NTZKAB-IPCR‐ 1070048937 Mains cable 230 V with female inlet con‐ HO-002,5-P nector for non-heating apparatus, angular, cable length 2.5 m Fig.11-2: 11.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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76/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 77/81 Service and Support 12 Service and Support Our service helpdesk at our headquarters in Lohr, Germany and our worldwide service will assist you with all kinds of enquiries. You can reach us around the clock - even on weekend and on holidays. Helpdesk Phone +49 (0) 9352 40 50 60 Fax +49 (0) 9352 40 49 41 E-mail service.svc@boschrexroth.
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78/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Bosch Rexroth AG 79/81 Index Index Symbols 24-V voltage supply............................................ 20 A Accessories......................................................... 74 Battery pack and cables ............................... 74 Connecting cables ........................................ 74 Network connection ...................................... 74 Y-repeater ..............................................
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80/81 Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.1 Control Cabinet PC Index M T ...Maintenance Extension cards ............................................ 53 General information ...................................... 47 Hard disk ...................................................... 47 Max. surrounding air temperature....................... 21 Maximum temperature gradient.......................... 21 Mechanical strength............................................
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DOK-SUPPL*-VPB*40.1***-PR02-EN-P Rexroth IndraControl VPB 40.
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Bosch Rexroth AG Electric Drives and Controls Postfach 13 57 97803 Lohr, Deutschland Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Deutschland Tel. +49 (0)93 52-40-0 Fax +49 (0)93 52-40-48 85 www.boschrexroth.com/electrics R911312597 Printed in Germany DOK-SUPPL*-VPB*40.