Install Instructions
Table Of Contents
- Table of Contents
- 1 Key to symbols and safety instructions
- 1.1 Key to symbols
- 1.2 General safety instructions
- 2 Scope of delivery
- 3 Information about the appliance
- 3.1 Proper use
- 3.2 Overview of boiler types
- 3.3 Rating plate
- 3.4 Appliance description
- 3.5 Accessories
- 3.6 Product dimensions and minimum clearances
- 3.7 Appliance layout heating boiler KBR..-3A
- 3.8 Appliance layout combi boiler KWB..-3A
- 3.9 Electrical wiring heating boiler KBR..-3A
- 3.10 Electrical wiring combi boiler KWB..-3A
- 3.11 Technical data heating boiler KBR 16-3
- 3.12 Technical data heating boiler KBR 21 -3
- 3.13 Technical data heating boiler KBR 28-3
- 3.14 Technical data heating boiler KBR 35-3
- 3.15 Technical data heating boiler KBR 42-3
- 3.16 Technical data combi boiler KWB 28-3
- 3.17 Technical data combi boiler KWB 35 - 3
- 3.18 Technical data combi boiler KWB 42 - 3
- 3.19 Condensate composition
- 4 Regulations
- 5 Common Applications of KBR boilers
- 6 Installation
- 6.1 Installation and operation
- 6.1.1 Notes on installation and operation
- Fill and make-up water for the heating system
- Recommended steps for commissioning a new or retrofit boiler installation
- Recirculation pump/DHW recirculation lines
- Open vented heating systems
- Gravity heating systems
- Galvanized radiators or pipes.
- Plastic pipe work
- Use of a room temperature control
- Primary-secondary piping or a Low Loss Header (LLH)
- Water Chemistry Guidelines
- Corrosion inhibitors
- Boiler sealer
- LPG
- 6.1.2 Other important information
- 6.1.1 Notes on installation and operation
- 6.2 Comparing the size of the integrated expansion vessel (KWB-3A boiler only)
- 6.3 KBR..-3A appliances (heating boilers): Selecting an expansion vessel
- 6.4 Selecting the installation location
- 6.5 Low Loss Header (LLH) utilization
- 6.6 Locating the appliance
- 6.7 Installing a low water cut off (LWCO)
- 6.8 Connecting flue gas accessories
- 6.9 Testing gas and water connections for leaks
- 6.1 Installation and operation
- 7 Making the electrical connections
- 8 Commissioning
- 8.1 Before operating the appliance
- 8.2 Switching the appliance ON/OFF
- 8.3 Setting up space heating
- 8.4 Programming the FW 200 heating control unit (optional accessory)
- 8.5 FW 200 outdoor reset heating control quick start (optional accessory)
- 8.6 After commissioning
- 8.7 KBR..-3A appliances (heating boilers) with DHW tank: Setting the DHW temperature
- 8.8 KWB..-3A appliances (combi boilers): Setting the DHW temperature
- 8.9 Setting manual summer mode
- 8.10 Setting frost protection
- 8.11 Activating the key pad lock
- 9 KBR..-3A appliances (heating boiler) with DHW tank: Thermal disinfection
- 10 Boiler circulator
- 11 Heatronic boiler control settings
- 11.1 Guideline to service functions
- 11.2 Overview of the service functions
- 11.3 Description of the service functions
- 11.3.1 First service level
- Service function 1.A: Maximum space heating output
- Service function 1.b: Maximum DHW output
- Service function 1.E: Pump mode for space heating operation
- Service function 1. F: Pump mode (only heating boiler KBR..-3A)
- Service function 2.A: Heating circuit pump lockout time (only heating boiler KBR..-3A)
- Service function 2.b: Maximum supply temperature
- Service function 2.C: Purging function
- Service function 2.d: Thermal disinfection (legionella protection)
- Service function 2.F: Operating mode
- Service function 3.A: Automatic anti-cycle function
- Service function 3.b: Set anti-cycle time
- Service function 3.C: Switching differential
- Service function 3.d: Minimum output (heating and DHW)
- Service function 3.E: Cycle time, keeping DHW hot (only combi boiler KWB..-3A)
- Service function 3.F: Constant DHW period (only combi boiler KWB..-3A)
- Service function 4.b: Maximum heat exchanger temperature (only combi boiler KWB..-3A)
- Service function 4.d: Audible fault warning tone
- Service function 4.E: Appliance type
- Service function 4.F: Condensate trap filling sequence
- Service function 5.A: Reset inspection interval
- Service function 5.b: Fan post purge time
- Service function 5.E: Functionality of black plug in boiler junction box
- Service function 5.F: Set inspection interval
- Service function 6.A: Display the latest fault code
- Service function 6.b: Room temperature control, current voltage, terminal 2
- Service function 6.C: Supply temperature required by weather compensation control
- Service function 6.d: Current DHW turbine flow rate (only combi boiler KWB..-3A)
- Service function 7.A: Indicator lamp for burner operation / faults
- Service function 7.b: 3-way valve in center position
- Service function 7.d: Connecting an external supply or low-loss header temperature sensor
- Service function 7.E: Building drying function
- Service function 0.A: Do not use this setting!
- Service function 0.d: Altitude adjustment
- Service function 0.E: Metric or US customary units
- 11.3.2 Second service level
- Service function 8.A: Software version
- Service function 8.b: Code plug number
- Service function 8.C: GFA Gas burner control unit status
- Service function 8.d: GFA Gas burner control unit fault
- Service function 8.E: Restore boiler to factory settings
- Service function 8.F: Permanent ignition
- Service function 9.A: Constant mode
- Service function 9.b: Current fan speed
- Service function 9.C: Current boiler output
- Service function 9.d: Set fan start speed
- Service function 9.E: Turbine signal delay (only combi boiler KWB..-3A)
- Service function 9.F: Heating zone pump post purge
- Service function A.b: Display DHW temperature
- Service function A.C: Display DHW tank temperature
- Service function b.F: Solar DHW backup heating delay (only combi boiler KWB..-3A)
- Service function C.d: Display current heat demand
- 11.3.1 First service level
- 12 Gas type conversion
- 13 Flue gas test
- 14 Environmental responsibility/disposal
- 15 Inspection and maintenance
- Heat exchanger
- Heatronic boiler control
- Notes on installation and operation
- After the inspection/maintenance
- 15.1 Description of various steps
- 15.1.1 Calling up the latest fault (service function 6.A)
- 15.1.2 Fresh water filter (only combi boiler KWB..-3A)
- 15.1.3 Plate type heat exchanger (only combi boiler KWB..-3A)
- 15.1.4 Checking the electrodes
- 15.1.5 Burner servicing
- 15.1.6 Heat exchanger block inspection and cleaning
- 15.1.7 Condensate trap cleaning
- 15.1.8 Checking the mixer diaphragm
- 15.1.9 Expansion vessel
- 15.1.10 Setting the boiler water pressure
- 15.1.11 Testing system water quality
- 15.1.12 Inspecting electrical wiring
- 15.2 Checklist for annual inspection and maintenance
- 16 Readings on the display
- 17 Faults
- 18 Commissioning log for the appliance
- 19 Spare parts
- Index
Commissioning | 51
6 720 810 590 (2015/05)
Greenstar FS
8.5 FW 200 outdoor reset heating control quick start
(optional accessory)
Instructions for programming
8.5.1 Setting date and time
Set date and time upon initial start-up:
▶Turn the dial ( Fig. 57, [1]) to adjust time and date.
▶ Press the dial to confirm the setting.
You will be asked about system configuration, which is only necessary if
you have added additional controls.
▶ Press and hold the menu button ( Fig. 57, [5]) until this
prompt disappears.
Set Date and Time after initial programming:
▶ Press the menu button ( Fig. 57, [5]).
Vacation will be highlighted.
▶Turn the dial ( Fig. 57, [1]) counter-clockwise until General
settings is highlighted.
▶Press the dial .
Time and date will be highlighted.
▶Press the dial .
Time will be highlighted.
▶Press the dial .
▶ Turn the dial to adjust the time.
▶ Press the dial to confirm the setting.
▶ Turn the dial until Date is highlighted.
▶Press the dial .
▶ Turn the dial to adjust the date.
▶ Press the dial to confirm the setting.
8.5.2 Setting constant heating (no night set back)
This can be done two ways:
• By turning the selector ( Fig. 57, [2]) to the comfort symbol ( ).
• Or by changing the programming.
To change programming:
▶ Press the menu button ( Fig. 57, [3]).
Vacation will be highlighted.
▶ Turn the dial one click counter-clockwise to highlight Heating.
▶Press the dial .
Program will be highlighted.
▶Press the dial .
Activate will be highlighted.
▶ Turn the dial one click to highlight Edit.
▶Press the dial .
A: Program A will be highlighted.
▶Press the dial .
Replace with preset program will be highlighted.
▶ Turn the dial counter-clockwise to highlight All days.
▶Press the dial .
P1 will be highlighted.
▶Press the dial .
The display will fl ash.
▶ Turn the dial one click clockwise to 12:00PM.
▶ Press the dial to confirm the setting.
▶ Turn the dial until Comfort appears.
The area around the display should fill in.
▶ Press the dial to confirm the setting.
▶ Press menu button to return to main display.
8.5.3 Setting type of heating system
▶To open INSTALLER SETTINGS: press and hold the menu button
for approx. 5 seconds.
System configuration will be highlighted.
▶ Turn the dial one click counter-clockwise to highlight Heating
parameters.
▶Press the dial .
Heating circuit 1 will be highlighted.
▶Press the dial .
Heating circuit type will be highlighted.
▶Press the dial .
Radiators will be highlighted.
▶Press the dial .
Radiators will fl ash.
▶ Turn the dial to choose Baseline/Design temp.
▶Press the dial .
Heating circuit type will be highlighted.
▶ Turn the dial counter-clockwise.
Base line will be displayed.
▶ Press the dial and 78 °F (25 °C) will fl ash.
This is the supply temperature at 65 °F (18 °C) outdoor temperature.
▶ Set accordingly ( Fig. 58).
▶ Press the dial to confirm the setting.
▶ Turn the dial until Design Temp will be highlighted.
▶Press the dial .
168 °F (75 °C) will fl ash. This is the supply temperature at 5 °F
( – 15 °C) outdoor temperature.
▶ Set accordingly ( Fig. 58).
▶ Press the dial to confirm the setting.
This is a quick reference to highlight the BASIC
programming of this control. For a more in depth
understanding or complete programming of the control,
please refer to the FW 200 Installation and Operating
manuals.
In the following description, at any time, pressing the
menu button ( Fig. 57, [3]) will bring you back to the
standard display.
menu
menu
menu
There are three separate default presets: Baseboard,
Radiators, Radiant Floor. They have an approximate
base point of 75 °F. With this base point, the heating
system will take some time to raise the room
temperature in warmer weather. Please see the FW 200
Installation and Operating Instructions, “Heating circuit
parameters” for more details on those presets. For a
custom preset, see below.
For hydroair systems, the minimum supply temperature
must be raised to the turn on temperature for that coil.
Refer to the FW 200 Installation and Operating
Instructions for more custom settings.
menu
menu