Install Instructions
Table Of Contents
- Table of Contents
- 1 Key to symbols and safety instructions
- 1.1 Key to symbols
- 1.2 General safety instructions
- 2 Scope of delivery
- 3 Information about the appliance
- 3.1 Proper use
- 3.2 Overview of boiler types
- 3.3 Rating plate
- 3.4 Appliance description
- 3.5 Accessories
- 3.6 Product dimensions and minimum clearances
- 3.7 Appliance layout heating boiler KBR..-3A
- 3.8 Appliance layout combi boiler KWB..-3A
- 3.9 Electrical wiring heating boiler KBR..-3A
- 3.10 Electrical wiring combi boiler KWB..-3A
- 3.11 Technical data heating boiler KBR 16-3
- 3.12 Technical data heating boiler KBR 21 -3
- 3.13 Technical data heating boiler KBR 28-3
- 3.14 Technical data heating boiler KBR 35-3
- 3.15 Technical data heating boiler KBR 42-3
- 3.16 Technical data combi boiler KWB 28-3
- 3.17 Technical data combi boiler KWB 35 - 3
- 3.18 Technical data combi boiler KWB 42 - 3
- 3.19 Condensate composition
- 4 Regulations
- 5 Common Applications of KBR boilers
- 6 Installation
- 6.1 Installation and operation
- 6.1.1 Notes on installation and operation
- Fill and make-up water for the heating system
- Recommended steps for commissioning a new or retrofit boiler installation
- Recirculation pump/DHW recirculation lines
- Open vented heating systems
- Gravity heating systems
- Galvanized radiators or pipes.
- Plastic pipe work
- Use of a room temperature control
- Primary-secondary piping or a Low Loss Header (LLH)
- Water Chemistry Guidelines
- Corrosion inhibitors
- Boiler sealer
- LPG
- 6.1.2 Other important information
- 6.1.1 Notes on installation and operation
- 6.2 Comparing the size of the integrated expansion vessel (KWB-3A boiler only)
- 6.3 KBR..-3A appliances (heating boilers): Selecting an expansion vessel
- 6.4 Selecting the installation location
- 6.5 Low Loss Header (LLH) utilization
- 6.6 Locating the appliance
- 6.7 Installing a low water cut off (LWCO)
- 6.8 Connecting flue gas accessories
- 6.9 Testing gas and water connections for leaks
- 6.1 Installation and operation
- 7 Making the electrical connections
- 8 Commissioning
- 8.1 Before operating the appliance
- 8.2 Switching the appliance ON/OFF
- 8.3 Setting up space heating
- 8.4 Programming the FW 200 heating control unit (optional accessory)
- 8.5 FW 200 outdoor reset heating control quick start (optional accessory)
- 8.6 After commissioning
- 8.7 KBR..-3A appliances (heating boilers) with DHW tank: Setting the DHW temperature
- 8.8 KWB..-3A appliances (combi boilers): Setting the DHW temperature
- 8.9 Setting manual summer mode
- 8.10 Setting frost protection
- 8.11 Activating the key pad lock
- 9 KBR..-3A appliances (heating boiler) with DHW tank: Thermal disinfection
- 10 Boiler circulator
- 11 Heatronic boiler control settings
- 11.1 Guideline to service functions
- 11.2 Overview of the service functions
- 11.3 Description of the service functions
- 11.3.1 First service level
- Service function 1.A: Maximum space heating output
- Service function 1.b: Maximum DHW output
- Service function 1.E: Pump mode for space heating operation
- Service function 1. F: Pump mode (only heating boiler KBR..-3A)
- Service function 2.A: Heating circuit pump lockout time (only heating boiler KBR..-3A)
- Service function 2.b: Maximum supply temperature
- Service function 2.C: Purging function
- Service function 2.d: Thermal disinfection (legionella protection)
- Service function 2.F: Operating mode
- Service function 3.A: Automatic anti-cycle function
- Service function 3.b: Set anti-cycle time
- Service function 3.C: Switching differential
- Service function 3.d: Minimum output (heating and DHW)
- Service function 3.E: Cycle time, keeping DHW hot (only combi boiler KWB..-3A)
- Service function 3.F: Constant DHW period (only combi boiler KWB..-3A)
- Service function 4.b: Maximum heat exchanger temperature (only combi boiler KWB..-3A)
- Service function 4.d: Audible fault warning tone
- Service function 4.E: Appliance type
- Service function 4.F: Condensate trap filling sequence
- Service function 5.A: Reset inspection interval
- Service function 5.b: Fan post purge time
- Service function 5.E: Functionality of black plug in boiler junction box
- Service function 5.F: Set inspection interval
- Service function 6.A: Display the latest fault code
- Service function 6.b: Room temperature control, current voltage, terminal 2
- Service function 6.C: Supply temperature required by weather compensation control
- Service function 6.d: Current DHW turbine flow rate (only combi boiler KWB..-3A)
- Service function 7.A: Indicator lamp for burner operation / faults
- Service function 7.b: 3-way valve in center position
- Service function 7.d: Connecting an external supply or low-loss header temperature sensor
- Service function 7.E: Building drying function
- Service function 0.A: Do not use this setting!
- Service function 0.d: Altitude adjustment
- Service function 0.E: Metric or US customary units
- 11.3.2 Second service level
- Service function 8.A: Software version
- Service function 8.b: Code plug number
- Service function 8.C: GFA Gas burner control unit status
- Service function 8.d: GFA Gas burner control unit fault
- Service function 8.E: Restore boiler to factory settings
- Service function 8.F: Permanent ignition
- Service function 9.A: Constant mode
- Service function 9.b: Current fan speed
- Service function 9.C: Current boiler output
- Service function 9.d: Set fan start speed
- Service function 9.E: Turbine signal delay (only combi boiler KWB..-3A)
- Service function 9.F: Heating zone pump post purge
- Service function A.b: Display DHW temperature
- Service function A.C: Display DHW tank temperature
- Service function b.F: Solar DHW backup heating delay (only combi boiler KWB..-3A)
- Service function C.d: Display current heat demand
- 11.3.1 First service level
- 12 Gas type conversion
- 13 Flue gas test
- 14 Environmental responsibility/disposal
- 15 Inspection and maintenance
- Heat exchanger
- Heatronic boiler control
- Notes on installation and operation
- After the inspection/maintenance
- 15.1 Description of various steps
- 15.1.1 Calling up the latest fault (service function 6.A)
- 15.1.2 Fresh water filter (only combi boiler KWB..-3A)
- 15.1.3 Plate type heat exchanger (only combi boiler KWB..-3A)
- 15.1.4 Checking the electrodes
- 15.1.5 Burner servicing
- 15.1.6 Heat exchanger block inspection and cleaning
- 15.1.7 Condensate trap cleaning
- 15.1.8 Checking the mixer diaphragm
- 15.1.9 Expansion vessel
- 15.1.10 Setting the boiler water pressure
- 15.1.11 Testing system water quality
- 15.1.12 Inspecting electrical wiring
- 15.2 Checklist for annual inspection and maintenance
- 16 Readings on the display
- 17 Faults
- 18 Commissioning log for the appliance
- 19 Spare parts
- Index
60 | Heatronic boiler control settings
Greenstar FS
6 720 810 590 (2015/05)
Service function 6.A: Display the latest fault code
Use this service function to display the most recent fault code.
Service function 6.b: Room temperature control, current voltage,
terminal 2
The current voltage of the analog control at terminal 2 is displayed.
Possible displays are:
• 00 - 24: 0 V to 24 V in increments of 1 V
Service function 6.C: Supply temperature required by weather
compensation control
This service function allows displaying the current target supply
temperature set by the weather compensation control.
Service function 6.d: Current DHW turbine flow rate (only combi
boiler KWB..-3A)
The current flow rate of the DHW turbine is displayed.
Service function 0.E is set to 00 (metric units):
• 0.0. - 99.9.: 0.0 to 99 l/min in increments of 0.1 l/min
Service function 0.E is set to 01 (US-customary units):
• 0.0. - 99.9.: 0.0 to 99 gpm in increments of 0.1 gpm
Service function 7.A: Indicator lamp for burner operation / faults
With this service function you can activate and deactivate the indicator
lamp for burner operation (continuously illuminated) and faults
(flashing).
The following settings are possible:
• 00: Off
• 01: On (burner operation) and flashing (fault present)
Default setting is 00.
Service function 7.b: 3-way valve in center position
After the value 01 has been saved, the 3-way valve moves to the center
position. This allows draining the system completely and removing the
motor easily.
When you exit this service function, the appliance returns to setting 00.
Service function 7.d: Connecting an external supply or low-loss
header temperature sensor
Presence of an external supply or low loss header temperature sensor is
automatically detected by default; you do not need to change any
settings.
The following settings are available:
• 00: Once-only automatic detection of a sensor
• 01: External supply temperature sensor connected to Heatronic.
• 02: External supply temperature sensor connected to IPM2.
Default setting is 00
.
Service function 7.E: Building drying function
This service function allows you to start and stop the building drying
function.
The following settings are available:
• 00: Off
• 01: Heating operation only in accordance with the appliance or
control setting, i.e. all other heat demands are blocked.
Default setting is 00.
Service function 0.A: Do not use this setting!
Default setting is 00 (disabled).
Service function 0.d: Altitude adjustment
Input and output rates are reduced at higher altitudes due to thin air with
reduced oxygen levels.
KBR42-3A... and KWB42-3A... appliances are derated at 3 % per
1000 feet (305 m).
KBR16-3A..., KBR21-3A..., KBR28-3A..., KBR35-3A..., KWB28-3A...
and KWB35-3A... appliances offer altitude adjustment which
compensates for the effects of thin air, and are therefore NOT derated
up to 6000 feet (1829 m). Above 6000 feet (1829 m) a rate of 3 % per
1000 feet (305 m) applies.
This service function is used to adjust the fan speed for high altitude
operation.
The following settings are available:
• 00: Normal
• 01: Medium
• 02: High
Default setting is 00.
Service function 0.E: Metric or US customary units
With this service function you can set if Metric or US customary units are
displayed on the boiler.
The following settings are available:
• 00: °C, l/min (metric units)
• 01: °F, gpm (US-customary units)
Default setting is 01.
11.3.2 Second service level
Service function 8.A: Software version
The current software version is displayed.
If U0 appears on the display, the function was already set
via the FW200 control.
NOTICE: System damage or boiler malfunction!
▶ Never change the setting of this service function on
heating boiler KBR..-3A appliances.
If a sensor is disconnected, change the setting back to
the default setting 00.
Never confuse the appliance building drying function
with the slab drying function of the outdoor reset control
FW200.
When the building drying function is on, you cannot
adjust the appliance gas settings.
Setting Elevation above sea level
00 0 ft – 2,000 ft (0 m – 610 m)
01 2,001 ft – 4,500 ft (611 m – 1 372 m)
02 above 4,500 ft (1 372 m)
Table 21 Altitude adjustment (service function 0.d)