Install Instructions
Table Of Contents
- Table of Contents
- 1 Key to symbols and safety instructions
- 1.1 Key to symbols
- 1.2 General safety instructions
- 2 Scope of delivery
- 3 Information about the appliance
- 3.1 Proper use
- 3.2 Overview of boiler types
- 3.3 Rating plate
- 3.4 Appliance description
- 3.5 Accessories
- 3.6 Product dimensions and minimum clearances
- 3.7 Appliance layout heating boiler KBR..-3A
- 3.8 Appliance layout combi boiler KWB..-3A
- 3.9 Electrical wiring heating boiler KBR..-3A
- 3.10 Electrical wiring combi boiler KWB..-3A
- 3.11 Technical data heating boiler KBR 16-3
- 3.12 Technical data heating boiler KBR 21 -3
- 3.13 Technical data heating boiler KBR 28-3
- 3.14 Technical data heating boiler KBR 35-3
- 3.15 Technical data heating boiler KBR 42-3
- 3.16 Technical data combi boiler KWB 28-3
- 3.17 Technical data combi boiler KWB 35 - 3
- 3.18 Technical data combi boiler KWB 42 - 3
- 3.19 Condensate composition
- 4 Regulations
- 5 Common Applications of KBR boilers
- 6 Installation
- 6.1 Installation and operation
- 6.1.1 Notes on installation and operation
- Fill and make-up water for the heating system
- Recommended steps for commissioning a new or retrofit boiler installation
- Recirculation pump/DHW recirculation lines
- Open vented heating systems
- Gravity heating systems
- Galvanized radiators or pipes.
- Plastic pipe work
- Use of a room temperature control
- Primary-secondary piping or a Low Loss Header (LLH)
- Water Chemistry Guidelines
- Corrosion inhibitors
- Boiler sealer
- LPG
- 6.1.2 Other important information
- 6.1.1 Notes on installation and operation
- 6.2 Comparing the size of the integrated expansion vessel (KWB-3A boiler only)
- 6.3 KBR..-3A appliances (heating boilers): Selecting an expansion vessel
- 6.4 Selecting the installation location
- 6.5 Low Loss Header (LLH) utilization
- 6.6 Locating the appliance
- 6.7 Installing a low water cut off (LWCO)
- 6.8 Connecting flue gas accessories
- 6.9 Testing gas and water connections for leaks
- 6.1 Installation and operation
- 7 Making the electrical connections
- 8 Commissioning
- 8.1 Before operating the appliance
- 8.2 Switching the appliance ON/OFF
- 8.3 Setting up space heating
- 8.4 Programming the FW 200 heating control unit (optional accessory)
- 8.5 FW 200 outdoor reset heating control quick start (optional accessory)
- 8.6 After commissioning
- 8.7 KBR..-3A appliances (heating boilers) with DHW tank: Setting the DHW temperature
- 8.8 KWB..-3A appliances (combi boilers): Setting the DHW temperature
- 8.9 Setting manual summer mode
- 8.10 Setting frost protection
- 8.11 Activating the key pad lock
- 9 KBR..-3A appliances (heating boiler) with DHW tank: Thermal disinfection
- 10 Boiler circulator
- 11 Heatronic boiler control settings
- 11.1 Guideline to service functions
- 11.2 Overview of the service functions
- 11.3 Description of the service functions
- 11.3.1 First service level
- Service function 1.A: Maximum space heating output
- Service function 1.b: Maximum DHW output
- Service function 1.E: Pump mode for space heating operation
- Service function 1. F: Pump mode (only heating boiler KBR..-3A)
- Service function 2.A: Heating circuit pump lockout time (only heating boiler KBR..-3A)
- Service function 2.b: Maximum supply temperature
- Service function 2.C: Purging function
- Service function 2.d: Thermal disinfection (legionella protection)
- Service function 2.F: Operating mode
- Service function 3.A: Automatic anti-cycle function
- Service function 3.b: Set anti-cycle time
- Service function 3.C: Switching differential
- Service function 3.d: Minimum output (heating and DHW)
- Service function 3.E: Cycle time, keeping DHW hot (only combi boiler KWB..-3A)
- Service function 3.F: Constant DHW period (only combi boiler KWB..-3A)
- Service function 4.b: Maximum heat exchanger temperature (only combi boiler KWB..-3A)
- Service function 4.d: Audible fault warning tone
- Service function 4.E: Appliance type
- Service function 4.F: Condensate trap filling sequence
- Service function 5.A: Reset inspection interval
- Service function 5.b: Fan post purge time
- Service function 5.E: Functionality of black plug in boiler junction box
- Service function 5.F: Set inspection interval
- Service function 6.A: Display the latest fault code
- Service function 6.b: Room temperature control, current voltage, terminal 2
- Service function 6.C: Supply temperature required by weather compensation control
- Service function 6.d: Current DHW turbine flow rate (only combi boiler KWB..-3A)
- Service function 7.A: Indicator lamp for burner operation / faults
- Service function 7.b: 3-way valve in center position
- Service function 7.d: Connecting an external supply or low-loss header temperature sensor
- Service function 7.E: Building drying function
- Service function 0.A: Do not use this setting!
- Service function 0.d: Altitude adjustment
- Service function 0.E: Metric or US customary units
- 11.3.2 Second service level
- Service function 8.A: Software version
- Service function 8.b: Code plug number
- Service function 8.C: GFA Gas burner control unit status
- Service function 8.d: GFA Gas burner control unit fault
- Service function 8.E: Restore boiler to factory settings
- Service function 8.F: Permanent ignition
- Service function 9.A: Constant mode
- Service function 9.b: Current fan speed
- Service function 9.C: Current boiler output
- Service function 9.d: Set fan start speed
- Service function 9.E: Turbine signal delay (only combi boiler KWB..-3A)
- Service function 9.F: Heating zone pump post purge
- Service function A.b: Display DHW temperature
- Service function A.C: Display DHW tank temperature
- Service function b.F: Solar DHW backup heating delay (only combi boiler KWB..-3A)
- Service function C.d: Display current heat demand
- 11.3.1 First service level
- 12 Gas type conversion
- 13 Flue gas test
- 14 Environmental responsibility/disposal
- 15 Inspection and maintenance
- Heat exchanger
- Heatronic boiler control
- Notes on installation and operation
- After the inspection/maintenance
- 15.1 Description of various steps
- 15.1.1 Calling up the latest fault (service function 6.A)
- 15.1.2 Fresh water filter (only combi boiler KWB..-3A)
- 15.1.3 Plate type heat exchanger (only combi boiler KWB..-3A)
- 15.1.4 Checking the electrodes
- 15.1.5 Burner servicing
- 15.1.6 Heat exchanger block inspection and cleaning
- 15.1.7 Condensate trap cleaning
- 15.1.8 Checking the mixer diaphragm
- 15.1.9 Expansion vessel
- 15.1.10 Setting the boiler water pressure
- 15.1.11 Testing system water quality
- 15.1.12 Inspecting electrical wiring
- 15.2 Checklist for annual inspection and maintenance
- 16 Readings on the display
- 17 Faults
- 18 Commissioning log for the appliance
- 19 Spare parts
- Index
Heatronic boiler control settings | 61
6 720 810 590 (2015/05)
Greenstar FS
Service function 8.b: Code plug number
Service function 8.C: GFA Gas burner control unit status
Internal parameter. If you are on the line with Bosch Technical Support
you may be asked for this number.
Service function 8.d: GFA Gas burner control unit fault
Internal parameter.
Service function 8.E: Restore boiler to factory settings
This function allows resetting all parameters of the boiler including all
service functions to their factory settings.
▶ Press and hold the service button until it illuminates.
The display shows a code such as 1.A (first service level).
▶ Press and hold ECO button and key pad lock button simultaneously
until a service function, e.g. 8.A, is displayed (second service level).
▶ Repeatedly press the key pad lock button or ECO button until service
function 8.E is displayed.
▶ Press and release the emissions test button .
The emissions test button lights up and the display shows 00.
▶ Press and hold the emissions test button until the display shows
.
All settings are reset and the appliance restarts with the default
settings.
▶ Reset altered service functions to the settings recorded in the
commissioning log ( page 78).
Service function 8.F: Permanent ignition
This function enables permanent ignition without gas supply to test the
performance of all ignition related components.
The following settings are available:
• 00: Off
• 01: On
Default setting is 00.
Service function 9.A: Constant mode
This function sets one operating mode permanently ( Service function
2.F: Operating mode, page 58).
The following settings are available:
• 00: Default mode: the appliance runs according to control settings.
• 01: The appliance runs permanently at minimum output. The display
shows 9.A.
• 02: The appliance runs permanently at maximum output. The display
shows 9.A.
Default setting is 00.
Service function 9.b: Current fan speed
This service function allows you to display the current fan speed in
revolutions per second (1/s).
Service function 9.C: Current boiler output
This service function displays the current boiler output (in percent (%)).
Service function 9.d: Set fan start speed
At higher elevations the boiler fan may need to spin faster upon startup
to ensure reliable ignition every time. The start speed of the boiler fan
can be set from 45 to 77 revolutions per second (1/s).
Default setting is
50.
Service function 9.E: Turbine signal delay
(only combi boiler KWB..-3A)
This service function allows setting a time delay to prevent the appliance
starting up as a result of transient pressure spikes in the water supply.
Through spontaneous pressure change in the water supply, the flow
meter (turbine) can signal that DHW is being drawn and cause the burner
to come on unnecessarily.
The turbine signal delay can be set from 02 to 08 (0.5 seconds to 2
seconds) in increments of 0.25 seconds.
Default setting is 04 (1 second).
Service function 9.F: Heating zone pump post purge
This service function allows setting a pump post purge time after the end
of the heat demand from the external control.
The pump post purge time can be set from 01 to 10 (1 to 10 minutes).
Default setting is 03.
Service function A.b: Display DHW temperature
This service function allows displaying the current DHW temperature.
Service function A.C: Display DHW tank temperature
This service function allows displaying the temperature of the DHW tank
temperature sensor.
Service function b.F: Solar DHW backup heating delay (only combi
boiler KWB..-3A)
For systems with a solar thermal DHW tank in series before the DHW line
of the combi boiler. DHW heating by the boiler will be suppressed
expecting that solar thermal DHW will reach the hot water temperature
sensor prior eliminating the need to run the boiler. Set the heating delay
in accordance with system conditions.
The start delay can be set between 00 to 50 (0 to 50 seconds) in
increments of 1 second.
Default setting is 00.
Service function C.d: Display current heat demand
Available displays are:
• 00: No heat demand
• 01: Space heating demand present
• 02: DHW heat demand present
The last four digits of the code plug number are shown.
The code plug determines the appliance functions. The
code plug must be changed if the appliance has been
converted from natural gas to LPG (or vice versa).
NOTICE: Ignition transformer damage.
▶ Never leave this function on for longer than 2 minutes
at a time.
NOTICE: System damage or boiler malfunction!
▶ Never change the setting of this service function on
heating boiler KBR..-3A appliances.
If this setting is enabled, the DHW demand signal is no
longer available page 52.