Power Xpress Charge Station en Installation and Operating Instructions
Technical Support 1-877-805-EVSE (3873) Copyright © 2013 Bosch Automotive Service Solutions LLC All rights reserved. The information, specifications, and illustrations in this guide are based on the latest information available at the time of printing. Bosch Automotive Service Solutions LLC reserves the right to make changes at any time, without notice.
Installation and Operating Instructions | Power Xpress Charge Station | 1 | en Table of Contents Bosch Automotive Service Solutions LLC Safety 2 Regulatory Information Environmental Considerations Product Specification FCC Declaration of Conformity Radio and Television Interference Agency Approvals 3 3 3 3 3 3 Features and Specifications Ground-fault protection Automatic reset Ground Assurance Monitoring Self-testing Product Features Technical Specifications 3 3 3 3 3 4 4 Package Contents Optional
en | 2 | Installation and Operating Instructions | Power Xpress Charge Station Safety Save these instructions. Read all instruction before installing or using the Power Xpress Charge Station. WARNING: Turn OFF the circuit breaker at the service or distribution panel before performing any electrical work or repairs. WARNING: The Charge Station must be installed by a licensed electrician in accordance with all local electrical codes, ordinances, and all authorities having jurisdiction.
Installation and Operating Instructions | Power Xpress Charge Station | 3 | en Regulatory Information Features and Specifications At the end of service life, the Charge Station should be recycled according to local laws and regulations. The Charge Station includes ground-fault protection, automatic reset upon grid power loss, ground assurance monitoring, and self-testing capabilities. Manual resetting of the Charge Station is not necessary.
en | 4 | Installation and Operating Instructions | Power Xpress Charge Station Product Features Voltage and Wiring (120V above ground) • 240VAC single-phase: L1, L2, and safety ground. • • Output Amperage 208VAC 3-phase, wye-connected: Any 2 phases and safety ground. • Technical Specifications 32A Max, Model Dependent (see output spec.
Installation and Operating Instructions | Power Xpress Charge Station | 5 | en Package Contents (1) Charge Station (including attached cord and vehicle coupler) (EL-50600-1) (1) Wall-mounting bracket (EL-50600-1) (1) User Manual (EL-50600-7-2) (1) Wiring chamber cover (EL-50600-3) (1) Wiring chamber cover label (EL-50600-3) (4) 3/4-in. (20-mm) No.2 square-drive screws (EL50600-5) (1) Rubber grommet (EL-50600-4) (1) Foam dust cover gasket (EL-50600-4) (1) 3/4-in.
en | 6 | Installation and Operating Instructions | Power Xpress Charge Station Applicable Electrical Systems IMPORTANT: Identify the onsite service connection before insthalling the Charge Station. If you are unsure of the available service connection, consult the local utility company or contact Bosch Electric Vehicle Solutions at 1-877-805-EVSE (3873). 208V 3-Phase Wye Connection (North America) Any two of the legs can be used to provide 208V to the Charge Station with a Wye-connected secondary.
Installation and Operating Instructions | Power Xpress Charge Station | 7 | en 240V 3-Phase Delta Connection (North America) with Center Tap on One Leg 230V Above Ground (Europe) 230V Single Phase One leg must be center-tapped, and only the two phases on either side of the center tap can be used with the delta connection.
en | 8 | Installation and Operating Instructions | Power Xpress Charge Station Electrical Requirements for Battery Charging Table 1. North American Current-Adjustment Settings WARNING: The Charge Station must be installed by a licensed electrician in accordance with all national and local electrical codes, ordinances, requirements, and all authorities having jurisdiction. CAUTION: The AC electrical connection must have a grounded, dedicated servicemain.
Installation and Operating Instructions | Power Xpress Charge Station | 9 | en ss01412 Mounting Template See the back cover of this manual for the Charge Station mounting template. Finished Wall Charge Station Installation ss01410 4. Align the hash-marked center and lower horizontal lines of the template to the lines drawn on the wall. Adhere the template to the wall with tape. 39 3 ss01413 1.
en | 1 0 | Installation and Operating Instructions | Power Xpress Charge Station Note: To avoid damage to the front of the Charge Station, place it on a soft or cardboard surface. ss01415 ss01419 7. Remove the template from the wall. Using a hammer, install a plastic drywall anchor in each of the six (6) „B“ holes. Note: Charge Station support-strength requirement is based on a minimum 3/8-in. (1-cm) drywall thickness 10.
Installation and Operating Instructions | Power Xpress Charge Station | 11 | en ss01429 ss01423 L2/N 18. Remove the strain-relief assembly from the wiring chamber. 14. Cover the plastic bushing with the self=adhesive foam dust-cover gasket, with the center-slit oriented horizontally. ss01430 ss01425 19. Trim the wire to a length sufficient to make the connections to the Charge Station terminal block. ss01431 15.
en | 1 2 | Installation and Operating Instructions | Power Xpress Charge Station ss01443 ss01434 L1 L2/N 27. Attach the wiring chamber lid with four (4) 3/4-in. (20-mm) square-drive screws. 28. Apply the self-adhesive chamber lid label. 22. Feed the L1 (black) [Europe H (brown)] wire into the L1 [Europe H] terminal slot in the wiring chamber. 23. Feed the L2 (red) [Europe N (blue)] wire into the L2 [Europe N] terminal slot in the wiring chamber. 24.
Installation and Operating Instructions | Power Xpress Charge Station | 13 | en ss01451 Masonry Wall Charge Station Installation ss01453 1. Locate and mark a point 45 in. (114.3 cm) above the floor surface. ss01448 2. 3. ss01412 4. From this point, use a level to draw a true vertical line and a true horizontal line on the wall. Retrieve the mounting template on the back cover of this manual. Align the hash-marked center and lower horizontal lines of the template to the lines drawn on the wall.
en | 1 4 | Installation and Operating Instructions | Power Xpress Charge Station 15. Secure the Charge Station to the mounted wall bracket by engaging the tabs on the Charge Station into the slots on the wall bracket. Press firmly and slide the Charge Station down until fully seated on the bracket. 16. Feed the wire from the service panel through the conduit and into the Charge Station wiring chamber. Note: To avoid damage to the Charge Station, place it on a soft or cardboard surface. 10.
Installation and Operating Instructions | Power Xpress Charge Station | 15 | en ss01432 ss01438 L2/N 21. Remove threaded ground lug. ss01434 26. Reinstall strain relief. Note: Select appropriate orientation of insert to achieve proper clamping for wire size used. CAUTION: Do not overtighten. L1 L2/N ss01443 22. Feed the L1 (black) [Europe H (brown)] wire into the L1 [Europe H] terminal slot in the wiring chamber. 23.
en | 1 6 | Installation and Operating Instructions | Power Xpress Charge Station Molded Plug-Connected Charge Station Installation (North America only) ss01478 1. Install appropriate outlet box (ground-pin at 12-o’clock position) with top- or side-conduit feed. CAUTION: Do not feed the outlet box from the bottom. This will interfere with the mounting of the Charge Station unit. 2. 3. Place the outlet box between two (2) studs for finished-wall installation or any applicable location for masonry walls.
Installation and Operating Instructions | Power Xpress Charge Station | 17 | en ss01456 ss01432 L2/N 19. Remove threaded ground lug. ss01434 14. Using a 1 1/16-in. (28-mm) hole saw, with the pilot hole as a guide, drill out the knockout. ss01481 CAUTION: Use a mid-range speed setting and drill carefully to avoid punching POWER through housing and damaging internal STATUS components. 15. Remove debris from wiring chamber. L1 16. Install the 3/4-in.
en | 1 8 | Installation and Operating Instructions | Power Xpress Charge Station ss01496 ss01438 25. Reinstall strain relief. Note: Select appropriate orientation of insert to achieve proper clamping. ss01491 CAUTION: Do not overtighten. 30. Plug Charge Station plug into NEMA outlet. 26. Securely tighten the cable gland. 27. Secure the Charge Station to the mounted wall bracket by engaging the tabs on the Charge Station into the slots on the wall bracket.
Installation and Operating Instructions | Power Xpress Charge Station | 19 | en Operating Instructions 1. Verify service supply power is available; green POWER indicator LED is illuminated. 2. Retrieve Charge Station vehicle cable and coupler from rear-mounted holder (stowed position); amber STATUS indicator light is illuminated. 3. Connect Charge Station coupler to vehicle; STATUS indicator LED changes to solid green. 4.
en | 2 0 | Installation and Operating Instructions | Power Xpress Charge Station Troubleshooting If there is a charging issue proceed with the following steps. If the issue persists after three attempts call Bosch at 1-877-805-EVSE (3873) for assistance. Problem Indicated by LED Status Solution Solution Operation fault 1. 2. Pilot charg- 1. ing error 2. 3. Ground fault detected Problem Indicated by LED Status 1. 2. 3. 4. 5. Ground 1. monitor interrupted 2. 3. 4. 5. Verify supply-side power.
Installation and Operating Instructions | Power Xpress Charge Station | 21 | en Maintenance WARNING: Do not attempt to service the Charge Station. The Charge Station has no user-serviceable components. If the unit is not operating properly, contact Bosch at 1-877-805-EVSE (3873) for assistance. The Charge Station requires no scheduled maintenance, only periodic cleaning.
en | 2 2 | Installation and Operating Instructions | Power Xpress Charge Station Limited Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO THE ORIGINAL PURCHASER OF Bosch Automotive Service Solutions LLC Charge Station product. Power Xpress Charge Station is warranted against defects in materials and workmanship for one year from the date of installation. Charge Station Cables and Connectors are warranted against defects in materials and workmanship for 90 days from the date of delivery.
Bosch Automotive Service Solutions LLC 28635 Mound Road Warren, MI 48092 USA Phone: (877) 805-EVSE (3873) www.pluginnow.
