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Project Planning Manual

Electric Drives

and Controls Pneumatics

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Hydraulics

Rexroth IndraControl VCH 08.1

R911320190

Edition 01

Summary of content (88 pages)

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Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Rexroth IndraControl VCH 08.
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Bosch Rexroth AG | Electric Drives and Controls Title Type of Documentation Document Typecode Internal File Reference Purpose of Documentation Record of Revision Copyright Rexroth IndraControl VCH 08.1 | Project Planning Manual Rexroth IndraControl VCH 08.1 Project Planning Manual DOK-SUPPL*-VCH*08.1***-PR01-EN-P RS-9dbe22ee76daf77d0a6846a0018e2a10-1-en-US-6 This documentation VCH 08.1. describes the hand-held terminals IndraControl Edition Release Date Notes 120-2100-B391-01/EN 02.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls I/IV Table of Contents Table of Contents Page 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2 2.1 2.1.1 2.1.2 2.2 3 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 System Presentation...................................................................................................... 1 Overview.......................................
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II/IV Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Table of Contents Page 5 5.1 5.2 5.3 6 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.2 6.2.1 6.2.2 6.3 6.4 6.5 6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 6.5.6 7 7.1 7.1.1 7.1.2 7.2 7.3 7.3.1 7.3.2 7.3.3 Dimensions.................................................................................................................. 23 Casing Dimensions of the IndraControl VCH 08.1.....................................
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls III/IV Table of Contents Page 7.3.4 7.3.5 7.3.6 7.4 8 8.1 8.2 8.3 9 9.1 9.2 9.2.1 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.3 9.3.1 9.3.2 9.4 9.5 9.5.1 9.5.2 9.5.3 9.5.4 9.5.5 10 10.1 10.1.1 X2.1: STOP Push Button .................................................................................................................. 47 Pin Assignment.........................................................
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IV/IV Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Table of Contents Page 10.1.2 10.2 10.2.1 10.2.2 10.2.3 11 11.1 11.1.1 11.1.2 11.1.3 11.2 11.2.1 11.3 11.3.1 12 12.1 12.2 12.3 12.4 Packaging Materials.......................................................................................................................... 71 Environmental Protection..............................................................................................
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 1/80 System Presentation 1 System Presentation 1.1 Overview The hand-held terminal IndraControl VCH 08.1 is a portable operation and vis‐ ualization device of rugged design with Windows CE compatible electronics. Through its use of a powerful processor and configuration with ethernet, the hand-held terminal IndraControl VCH 08.1 is ideally equipped for a variety of applications (see chapter 2.
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2/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual System Presentation 1.4 Front View of the IndraControl VAC 08.1 ① ② ③ ④ ⑤ Fig.1-1: 1.5 Installation point for the override potentiometer Installation point for electronic hand wheel Emergency STOP key, dual circuit, or STOP push button Keypad Display Front view of the IndraControl VAC 08.1 Front View of the IndraControl VAC 30.2 The hand-held terminal IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 3/80 System Presentation Fig.1-2: 1.6 Front view of the VAC 30.2 Operating System For license related reasons IndraControl VCH 08.1 -type devices are only sup‐ plied with previously installed operating systems. For further information about the operating system, please refer to chapter 9 "Software" on page 57. 1.7 Start up Mount the IndraControl VAC 30.
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4/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual System Presentation Fig.1-3: Plug orientation at the IndraControl VAC 30.2 While the connector is being screwed on, a relay activates the STOP push button. This ensures that the IndraControl VCH 08.1 is supplied with power.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 5/80 Important Instructions for Use 2 Important Instructions for Use 2.1 Appropriate Use 2.1.1 Introduction Rexroth products are developed and manufactured in accordance with the lat‐ est technologies. They are tested prior to delivery for their safe operation and reliability. The products may only be used appropriately.
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6/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Important Instructions for Use IndraControl VCH 08.1 - type devices may only be operated under the assembly conditions and installation conditions, in the specified purpose and under the specified ambient conditions (temperature, protection type, humidity, EMC etc.) which are stated in this documentation. 2.2 Inappropriate Use The use of the hand-held terminalIndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 7/80 Safety Instructions for Electric Drives and Controls 3 Safety Instructions for Electric Drives and Controls 3.1 Safety Instructions - General Information 3.1.1 Using the Safety Instructions and Passing them on to Others Do not attempt to install or commission this device without first reading all doc‐ umentation provided with the product.
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8/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use. ● The devices have been designed for installation in industrial machinery. ● The ambient conditions given in the product documentation must be ob‐ served.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 9/80 Safety Instructions for Electric Drives and Controls Warning symbol Fig.3-1: 3.1.4 Signal word Degree of hazard serious‐ ness acc. to ANSI Z 535.4-2002 Danger Death or severe bodily harm will occur. Warning Death or severe bodily harm may occur. Caution Minor or moderate bodily harm or material damage may occur.
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10/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION 3.2 Instructions with Regard to Specific Dangers 3.2.1 Protection Against Contact with Electrical Parts and Housings This section concerns devices and drive components with voltages of more than 50 Volt.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 11/80 Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions. High housing voltage and high leakage current! Risk of death or bodily injury by electric shock! DANGER 3.2.
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12/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 13/80 Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! DANGER ● Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures integrated in the installation.
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14/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 15/80 Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! CAUTION 3.2.7 ● Observe the general construction and safety regulations on handling and mounting. ● Use suitable devices for mounting and transport. ● Avoid jamming and bruising by appropriate measures. ● Always use suitable tools.
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16/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! CAUTION ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐ sion). ● Observe the respective manufacturer's operating instructions. ● Before dismounting lines, relieve pressure and empty medium.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 17/80 Technical Data 4 Technical Data 4.1 IndraControl VCH 08.1 Processor Intel PXA 270/416 MHz Random access memory (RAM) SDRAM: max. 64 MB Flash memory 64 MB Interfaces 1 x Ethernet connection (RJ 45, 10/100 Base-T), USB-Client in cable duct (Debug and ActiveSync Device) Casing material ABS, resistant to grease, oils, lubricants, alcohol, etc.
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18/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Technical Data Minimum current 10 mA (per contact) Maximum current load 1,000 mA (per contact) Utilization category DC-13 (according to IEC 60947-5-1) Fig.4-3: 4.4 Technical data of the STOP push button Enabling Device Nominal voltage: 24 V DC (voltage tolerance 19.2 V DC to 30 V DC according to EN 61131-2) Nominal current:1) max.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 19/80 Technical Data 4.6 Ambient Conditions In operation Storage Transportation Max. ambient temperature +0 °C to 50 °C -20 °C to +70 °C Relative humidity 5% to 95% Air pressure up to 2,000 m above sea level up to 3,000 m above sea level up to 3,000 m above sea level according to EN 61131-2 according to EN 61131-2 according to EN 61131-2 Free fall free fall from 1.
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20/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Technical Data 4.10 Applied Standards The system components of the hand-held terminal IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 21/80 Technical Data Standard Meaning EN 61131-2:2003 chapter 4 programmable logic controllers – part 2: requirements and tests EN 50178 configuration of power installations with electronic operating equipment EN 50173-1:2002 information technology - application independent communication cable systems ISO/IEC 11801:2002 information technology – generic cabling for customers premises Fig.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 23/80 Dimensions 5 Dimensions 5.1 Casing Dimensions of the IndraControl VCH 08.1 The IndraControl VCH 08.1 is 252 mm wide and 240 mm high. Fig.5-1: Dimensions of the IndraControl VAC 08.
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24/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Dimensions 5.2 Casing and Mounting Dimensions of the IndraControl VAC 30.2 Fig.5-2: Casing and mounting dimensions of the IndraControl VAC 30.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 25/80 Dimensions 5.3 Dimensions of the Wall Bracket VAS 01.1 Fig.5-3: Rear and side view of the VAS 01.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 27/80 Display and Operating Components 6 Display and Operating Components 6.1 Operating Elements 6.1.1 Overview Information from almost all of the operating elements is transmitted to the con‐ troller in the form of a real time protocol and is available there via a function block. For further information, please see the chapter 9.3 "Evaluating the Com‐ mands of the Operating Elements" on page 63.
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28/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Display and Operating Components ① ② Fig.6-2: Functional multi-grip handle Two dual circuit, 3 stage enabling switches (one on the left, one on the right), Side view of the IndraControl VAC 08.1 The enabling switch and the two actuators for the enabling switch are integrated in the bottom part of the casing.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 29/80 Display and Operating Components 6.1.3 Keypad Position of the Keys on the IndraControl VCH 08.1 ① ② ③ ④ ⑤ ⑥ (at the rear) Fig.6-3: 6.1.4 Shift key Editing keys Special keys Function keys Navigation keys Enabling switch Positions of the keys on the IndraControl VCH 08.1 Safety Operating Elements Safety Concept The hand-held terminal IndraControl VCH 08.
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30/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Display and Operating Components switch position. Releasing or firmly pushing through the actuator leads to the stopping of dangerous movements. When moving back from the pushed posi‐ tion to the inactivated position, no enabling signal is emitted. As an additional safety operating element, the hand-held terminal IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 31/80 Display and Operating Components Fig.6-5: Panic Actuation Switch path diagram for normal actuation Zero position ⇒ x ⇒ enabling ⇒ u ⇒ panic ⇒ v ⇒ zero position Fig.6-6: Switch path diagram for panic actuation The enabling switches with the IndraControl VCH 08.1 are designed as dual circuit switches.
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32/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Display and Operating Components The enabling switch is only suitable as a protective function if the person actuating the enabling switch identifies potential hazards to people in time and immediately takes measures to prevent such hazards! WARNING A reduced velocity of travel may be required as additional measure. The per‐ mitted velocity must be determined on the basis of a risk evaluation.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 33/80 Display and Operating Components keep STOP circuits 1 and 2 of the controller closed. The STOP circuits are active and the controller is ready for operation. If the 17-pin connector of the IndraControl VCH 08.1 is screwed onto the In‐ draControl VAC 30.2 connection module, advanced contacts switch the open contacts ST1.1 and ST1.2 into the STOP circuits. The IndraControl VCH 08.
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34/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Display and Operating Components ● Electronic hand wheel Override Potentiometer If the IndraControl VCH 08.1 is equipped with an override potentiometer, this is evaluated in the device via software and transmitted to the control as a 4 bit Gray code via the real time protocol.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 35/80 Display and Operating Components To do this, follow the instructions in the project planning software manual as stated under point "How to design the contrast settings for the operating device".
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36/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Display and Operating Components Fig.6-10: Editing keys of the VCH 08.1 When projecting the system variables "Shift" or "ShiftCase" entering the char‐ acters "A" to "Z" as well as punctuation marks and special characters is possible. 6.5.3 Function Keys The functions of the function keys can be freely assigned (with soft-key func‐ tionality).
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 37/80 Display and Operating Components Fig.6-12: 6.5.5 Shift key of the VCH 08.1 Navigation Keys The navigation keys can be projected for the direct selection of any screens; this does not apply to the "scroll" key, however. In Editor, the navigation keys move the cursor according to the direction of the arrow. Fig.6-13: 6.5.6 Navigation keys of the VCH 08.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 39/80 Pin Assignments of the IndraControl VCH 08.1 7 Pin Assignments of the IndraControl VCH 08.1 7.1 Laying the Cables in the Cable Chamber 7.1.1 Image of the Cable Chamber Fig.7-1: 7.1.2 Cable chamber of the VCH 08.1 Laying the Cables After opening the cable chamber the connection lines can be layed as illustrated in the chapters below. Before opening the IndraControl VCH 08.
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40/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 Opening the cable chamber. ● Place the IndraControl VCH 08.1 on an even and clean sur‐ face with the display facing upwards so that the IndraControl VCH 08.1 or its operating elements are not damaged (e.g. ESD mat). ● Use a sized 2 Philips screw driver to topen and close the cable chamber.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 41/80 Pin Assignments of the IndraControl VCH 08.1 ① ② Fig.7-3: Cable Guidance Ethernet Cable running on the left or the right when using the RS-232-C interface . ① ② Fig.7-4: 7.2 Right Left Right Left Cable running on the left or the right when using the ethernet interface STOP Switch The STOP switch is dual circuit wired and the contacts are realized as opening contacts.
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42/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 ing, the gray STOP switch is to prevent the operator from using the EMER‐ GENCY STOP switch when the manual operating terminal is disconnected; in this case the EMERGENCY STOP switch has no effect.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 43/80 Pin Assignments of the IndraControl VCH 08.1 7.3.2 Pin Assignment of the IndraControl VAC 30.2 Fig.7-5: Pin assignment of the IndraControl VAC 30.2 connection module Pin Signal name X1.1 Pin1 24 VDC connection module VAC30 X1.1 Pin2 0V X1.1 Pin3 24 VDC hand operated terminal X1.2 Pin1 24 VDC connection module VAC30 X1.2 Pin2 0V X1.2 Pin3 24 VDC hand operated terminal X1.
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44/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 7.3.3 X1: 24 VDC Power Supply All internally required voltages are generated with electrical isolation via a DC/ DC converter. The connection is designed as male connector strip S, 3.50 mm pin spacing, so that cables up to a maximum line cross section of 1.5 mm2 can be connected.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 45/80 Pin Assignments of the IndraControl VCH 08.1 Fig.
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46/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 Fig.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 47/80 Pin Assignments of the IndraControl VCH 08.1 7.3.4 X2.1: STOP Push Button Pin Assignment Pin Signal name X2.1 Pin1 STOP push button 1 IN X2.1 Pin2 STOP push button 1 OUT X2.1 Pin3 STOP push button 2 IN X2.1 Pin4 STOP push button 2 OUT Fig.7-11: Pin assignment of the STOP push button X2.
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48/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 Connection Example with PILZ PST1 Monitoring Device Fig.7-13: Functional Sequence ● Suggestion for connection: Wiring of the enabling switches for safety category 3 and a PILZ monitoring device. Please also refer to the oper‐ ating manual by PILZ for the PST1 device.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 49/80 Pin Assignments of the IndraControl VCH 08.1 ● ● Under the following conditions the output relays K1 and K2 will not switch to the operating position: – Only one enabling circuit has been closed due to an error. – The tolerance value for simultaneity has been exceeded. – The feedback circuit X1-X2 is open.
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50/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 Connection Example with ELAN SRB-NA-R-C.27/S1 Monitoring Device Fig.7-14: Functional Sequence Suggestion for connection: Wiring of the enabling switches for safety category 3 with the SRB-NA-R-C.27/S1 ELAN monitoring device. Please also refer to the operating manual of the SRB-NA-R-C.27/S1 device. Connection Example with ELAN SRB-NA-R-C.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 51/80 Pin Assignments of the IndraControl VCH 08.1 ● – The tolerance value for simultaneity has been exceeded. – The feedback circuit S11-S12 is open. If an enabling circuit is interrupted after activation (be releasing the ena‐ bling switch or through a failure), the output relays K2 and K3 switch back to neutral position.
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52/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Pin Assignments of the IndraControl VCH 08.1 The following functionality is being prepared: As far as IndraWorks is concerned, in future the intelligent connec‐ tion module IndraControl VAC 30.2 will serve as wildcard for a firmly projected CE operator terminal, for which the application is stored in the IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 53/80 Pin Assignments of the IndraControl VCH 08.1 Fig.7-18: Dialog for creating and internally storing network settings If this dialog is acknowledged by "Yes" and the subsequent saving of the inter‐ nal file was successful, you will receive the following notice: Fig.7-19: Confirmation that network settings have been saved The notice in figure 7-19 is confirmed by means of the "Apply data "key.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 55/80 Maintenance and Installation 8 Maintenance and Installation 8.1 General Information The embedded terminals are maintenance free. However, some components are subject to wear and must be replaced.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 57/80 Software 9 Software 9.1 Overview Thehand-held terminal IndraControl VCH 08.1 is supplied with a pre-installed software which is permanently stored in the Flash of the device. This software is also referred to as "Image" as it combines all software content in a single file. The Image contains the Windows CE operating system kernel and possibly additional applications.
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58/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software Fig.9-1: Structure of the setting dialogs All inputs in these dialogs as well as the navigation is exclusively carried out via keypad. The following key assignments apply to some functions, see fig. 9-2 "Key assignment of the Start-up dialog" on page 59.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 59/80 Software Fig.9-2: 9.2.2 Key assignment of the Start-up dialog Start-up Application The "Start-up application" is activated after the supply voltage has been applied to the IndraControl VCH 08.1 and the operating system has been started. Fig.
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60/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software 9.2.3 Customer Application The customer application can be started in the Start-up Application via the "Run" button, see chapter 9.2.2 "Start-up Application " on page 59. Alternatively the customer application is automatically started after five seconds. 9.2.4 Service Dialog The customer application can be started in the Start-up Application via the "Run" button, see chapter 9.2.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 61/80 Software Fig.9-5: Service dialog You can assign a new password in Service dialog. In addition, from this dialog you can also reach "Config Tool" (see chapter 9.2.5 "Config Tool" on page 61) and "Rexroth settings" (see chapter 9.2.6 "Rexroth Settings" on page 61). 9.2.5 Config Tool The config tool is started in Service dialog via the "Config tool" button, see fig.
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62/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software Fig.9-6: Obtain an IP Address via DHCP Specify an IP Address Network settings The network parameters are automatically assigned via DHCP. The network parameters must be manually configured. The following data is required: ● IP Address: Manual input of the device's IP address. ● Gateway: Manual input of the Gateway. ● Subnet Mask: Manual input of the Subnet Mask. Fig.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 63/80 Software ● Control IP: The IP address of the controller with which the visualization screen is to be connected. ● Upload from data source: Select this function if the visualization screen is to be loaded from the controller to the terminal and executed there.
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64/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software UDP bit Function block Controller VEH VCH Note 0 data[0].7 L1 M-key 1 data[0].6 L2 M-key 2 data[0].5 L3 M-key 3 data[0].4 L4 M-key 4 data[0].3 L5 M-key 5 data[0].2 L6 M-key 6 data[0].1 L7 M-key 7 data[0].0 L8 M-key 8 data[1].7 R1 // M-key 9 data[1].6 R2 hand M-key 10 data[1].5 R3 ->| M-key 11 data[1].4 R4 12 data[1].
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 65/80 Software UDP bit Function block Controller VCH Note 35 data[4].4 36 data[4].3 37 data[4].2 38 data[4].1 39 data[4].0 40 data[5].7 41 data[5].6 42 data[5].5 43 data[5].4 44 data[5].3 OvR.3 OvR.3 override 45 data[5].2 OvR.2 OvR.2 override 46 data[5].1 OvR.1 OvR.1 override 47 data[5].0 OvR.0 OvR.0 override 48 data[6].7 HW.15 HW.
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66/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software 9.5 Operating Notes for the VCH 08.1 9.5.1 General Information This chapter describes deviations from conventional Windows CE devices and Rexroth-specific settings. 9.5.2 Setting of Date and Time The setting options for date and time are not yet supported by the system. 9.5.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 67/80 Software The potentiometer calibration is started via the "Calibrate" button, see fig. 9-10 "Dialog for potentiometer calibration" on page 66. The slider moves analogously to the potentiometer setting. For verification purposes the current value is also displayed as a numeric value.
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68/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software Switch-on Actions for Restart (Start-up) You will find the "start-up" register in the "Config tool", see chapter 9.5.3 " Configuration Tool (Config Tool)" on page 66. Fig.9-13: Dialog for restart The setting options on this register are being prepared and are currently un‐ available. System Update You will find the "system image" register in the "Config tool", see chapter 9.5.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 69/80 Software In the case of an image update, the registry is automatically deleted and the IndraControl VCH 08.1 is restarted. The IndraControl VCH 08.1 then starts with the factory settings and all settings (touch screen, joystick, override potentiometer, system controls, ...) must be saved again. Check File The selected file can be checked for validity.
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70/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Software Fig.9-16: Test field for checking the keyboard This register is used for checking the keyboard. On pressing a key the asigned virtual key code (HEX) and the event "press‐ ed" is displayed. On releasing a key the assigned virtual key code (HEX) and the event "re‐ leased" is displayed. 9.5.4 Saving Data The saving of data must be carried out in the "FlashDrv" directory.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 71/80 Disposal and Environmental Protection 10 Disposal and Environmental Protection 10.1 Disposal 10.1.1 Products Our products can be returned to us free of charge for disposal. However, it is a precondition that the products are free of oil, grease or other dirt. Furthermore, the products returned for disposal must not contain any undue foreign matter or foreign component.
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72/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Disposal and Environmental Protection 10.2.3 Recycling Due to their high content of metal, most of the product components can be recycled. In order to recycle the metal in the best possible way, the products must be disassembled into individual modules. Metals contained in electric and electronic modules can also be recycled by means of special separation processes.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 73/80 Ordering Information 11 Ordering Information 11.1 Type Code 11.1.1 General Information The hand-held terminal IndraControl VCH 08.
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74/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Ordering Information 11.1.2 IndraControl VCH 08.1 Fig.11-1: Type code of the IndraControl VAC 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 75/80 Ordering Information 11.1.3 IndraControl VAC 30.2 Fig.11-2: 11.2 Accessories 11.2.1 Wall Bracket Type code of the IndraControl VAC 30.2 Ordering designation Part number Description VAS01.1-002-NNN-NN R9111170839 Wall bracket for IndraControl VCH 08.1 RKB0011/0XX,0 R911316888 Category 6 patch cable, freely designable, maximum 65 m Fig.11-3: 11.3 Spare Parts 11.3.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 77/80 Service and Support 12 Service and Support 12.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries. Contact us: ● By phone through the Service Call Entry Center, Monday to Friday 7:00 am - 6:00 pm CET +49 (0) 9352 40 50 60 ● By fax +49 (0) 9352 40 49 41 ● 12.2 By e-mail: service.svc@boschrexroth.
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Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.
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Project Planning Manual | Rexroth IndraControl VCH 08.1 Electric Drives | Bosch Rexroth AG and Controls 79/80 Index Index A Accessories 75 Air pressure 19 Appropriate use Cases of application 5 Introduction 5 C Character attributes 35 Character sets 35 Config tool 61 Configuration tool 66 Connection cable 75 Connection of the IndraControl VCH 08.1 via IndraControl VAC 30.2 42 Customer application 60 D Dimensions 23 Casing and mounting dimensions of the Indra‐ Control VAC 30.
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80/80 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraControl VCH 08.1 | Project Planning Manual Index Enabling device 18 Identification 19 IndraControl VCH 08.1 17 Keypad and display 17 STOP push button 17 Weight 19 Transmitting data 70 Type code 73 U UL/CSA certification 21 Use 5 W Wall bracket 75 X X1 24-VDC power supply 44 X2.1 STOP push button 47 X2.
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Project Planning Manual | Rexroth IndraControl VCH 08.
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Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com R911320190 Printed in Germany DOK-SUPPL*-VCH*08.