Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Rexroth IndraDyn S MSK Synchronous Motors Project Planning Manual Pneumatics Service R911296289 Edition 05
Bosch Rexroth AG | Electric Drives and Controls Title Rexroth IndraDyn S | Project Planning Manual Rexroth IndraDyn S MSK Synchronous Motors Type of Documentation Document Typecode Internal File Reference Purpose of Documentation Record of Revision Copyright Project Planning Manual DOK-MOTOR*-MSK********-PR05-EN-P RS-e376b79b0a6846ac00f6d325fdbe2ed7-1-en-US-6 This documentation… ● explains the features of the product, operating conditions, conditions for use and operating limits for MSK motors.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls I/V Table of contents Table of contents Page 1 1.1 1.2 2 2.1 2.1.1 2.1.2 2.2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 4 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 Introduction.................................................................................................................... 1 Introduction to the Product IndraDyn S.......................
II/V Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Table of contents Page 4.15 4.16 4.17 4.18 4.19 4.20 4.21 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 7 7.1 7.1.1 7.1.2 7.2 7.3 7.3.1 7.3.2 7.3.3 MSK071E Technical Data..................................................................................................................... 58 MSK076C Technical Data..................................
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls III/V Table of contents Page 7.3.4 7.3.5 7.3.6 7.4 7.5 8 8.1 8.2 8.2.1 8.2.2 8.3 8.3.1 8.3.2 8.4 8.4.1 8.4.2 8.5 8.5.1 8.5.2 8.6 8.6.1 8.6.2 8.6.3 8.6.4 8.7 8.7.1 8.7.2 9 9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.2 9.3 Ordering........................................................................................................................................... 127 Specifications .....................................
IV/V Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Table of contents Page 9.4 9.5 9.6 9.6.1 9.6.2 9.6.3 9.7 9.7.1 9.7.2 9.7.3 9.8 9.9 9.9.1 9.9.2 9.9.3 9.10 9.10.1 9.10.2 9.10.3 9.11 9.11.1 9.11.2 9.11.3 9.12 9.12.1 9.12.2 9.12.3 10 10.1 10.1.1 10.1.2 10.1.3 10.2 10.2.1 10.2.2 10.3 10.4 10.5 Design and Installation Positions ....................................................................................................... 160 Housing Varnish .......
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls V/V Table of contents Page 11 11.1 11.2 11.3 11.3.1 11.3.2 11.3.3 11.4 11.4.1 11.4.2 11.4.3 12 12.1 12.2 12.3 12.4 12.4.1 12.4.2 12.4.3 12.4.4 12.4.5 12.5 12.6 12.7 13 13.1 14 14.1 14.2 14.3 14.4 Installation.................................................................................................................. 179 Safety..............................................................................
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 1/194 Introduction 1 Introduction 1.1 Introduction to the Product IndraDyn S IndraDyn S servomotors set new standards. Many innovations in synchronous servomotors combine past experiences and the most up-to-date motor technology to create a new standard.
2/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Introduction 1.2 About this Documentation Document Structure This documentation contains safety regulations, technical data and operating instructions for IndraDyn S motors.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 3/194 Introduction Burggrafenstrasse 6 10787 Berlin, Germany Phone +49-(0)30-26 01-22 60, Fax +49-(0)30-26 01-12 60 Internet: http://www.din.de/beuth Email: postmaster@beuth.de Foreign systems Documentation for external systems which are connected to Rexroth components are not included in the scope of delivery and must be ordered directly from the particular manufacturers.
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 5/194 Important Directions for Use 2 Important Directions for Use 2.1 Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
6/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Important Directions for Use Every connected drive controller has to be programmed before starting it up, making it possible for the motor to execute the specific functions of an application. MSK may only be operated under the assembly, installation and ambient conditions as described here (temperature, system of protection, humidity, EMC requirements, etc.) and in the position specified. 2.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 7/194 Safety Instructions for Electric Drives and Controls 3 Safety Instructions for Electric Drives and Controls 3.1 Introduction Read at first the following notes before startup procedure to avoid personal injury and/or material damages! This safety notes are always to be observed. Do not try to install this machine or take into commission before you haven`t read all delivered documentations exactly.
8/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Safety Instructions for Electric Drives and Controls ● Proper and correct transport, storage, assembly and installation, as well as care in operation and maintenance, are prerequisites for optimal and safe operation of this device.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 9/194 Safety Instructions for Electric Drives and Controls 3.4 Protection Against Contact with Electric Parts This section only concerns devices and drive components with voltages of more than 50 Volt. Contact with parts conducting voltages above 50 volts can cause personal danger and electric shock. When operating electrical equipment, it is unavoidable that some parts of the units conduct dangerous voltage.
10/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Safety Instructions for Electric Drives and Controls High housing voltage and high leakage current! Risk of death or bodily injury by electric shock! DANGER ⇒ Before switching on, the housings of all electrical equipment and motors must be connected or grounded with the equipment grounding conductor to the grounding points. This is also applicable before short tests.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 11/194 Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! DANGER ⇒ For the above reasons, ensure personal safety by means of qualified and tested higher-level monitoring devices or measures integrated in the installation.
12/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Safety Instructions for Electric Drives and Controls 3.7 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 13/194 Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! CAUTION ⇒ Observe the general construction and safety regulations on handling and mounting. Use suitable devices for mounting and transport. ⇒ Avoid jamming and bruising by appropriate measures. ⇒ Always use suitable tools. Use special tools if specified.
14/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The agents used to operate the product might not be economically friendly. Dispose of ecologically harmful agents separately from other waste. Observe the local regulations in the country of assembly.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 15/194 Technical Data 4 Technical Data 4.1 Definition of Parameters 4.1.1 60K and 100K Parameters The speed-torque curves and the technical data are specified for two different temperature models.
16/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data P PV Θ Θmax t TC ΔtP ΔtV Fig.4-1: 4.1.3 Load Electric losses Temperature Highest temperature (motor housing) Time Cycle time Operating time with constant load Idle time Operating modes according to EN 60034-1:1998 Operating Time Operating mode S3 is supplemented by specification of the ON time (ED) in %. The operating time is calculated as follows: ED ΔtP Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 17/194 Technical Data I0_S(eff) Standstill continuous torque surface Maximum torque I0_L(eff) Mmax Peak current Imax(eff) Continuous current at standstill, liquid The maximum torque that can be output for approx. 400 ms at a maximum current of Imax (guaranteed value which, owing to production tolerances, may be up to 20% higher). The achievable maximum torque depends on the drive controller used.
18/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.1.5 Example of a Characteristic Curve S1 (60K) S1 (100K) S1 (surface) S3 (25% ED) ①-④ ① ② ③ ④ Fig.4-3: Continuous operation curve of the motor (according to EN 60034-1; 1998), natural convection Continuous operation curve of the motor (according to EN 60034-1; 1998), natural convection Continuous operation curve S1 of the motor (according to EN 60034-1; 1998), surface cooling.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 19/194 Technical Data 4.
20/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristic ① ② ③ ④ Fig.4-6: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK030B-0900 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 21/194 Technical Data 4.
22/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristic ① ② ③ ④ Fig.4-10: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK030C-0900 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 23/194 Technical Data 4.
24/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-14: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK040B-0600 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 25/194 Technical Data 4.
26/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-18: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK040C-0600 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 27/194 Technical Data 4.
28/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristic ① ② ③ ④ Fig.4-22: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK050B-0300 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 29/194 Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-24: permissible radial force of MSK050 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 300 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
30/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 31/194 Technical Data Speed-torque characteristic ① ② ③ ④ Fig.4-27: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK050C-0300 ① ② ③ ④ Fig.
32/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-29: permissible radial force of MSK050 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 300 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 33/194 Technical Data 4.
34/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-32: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK060B-0300 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 35/194 Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-34: permissible radial force of MSK060 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 350 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
36/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 37/194 Technical Data Description Symbol Unit BREMSE-299026 t2 ms 40 Moment of inertia brake Jrot kg*m2 0,000059 Mass brake MBr kg 0,4 Disconnection time Fig.4-36: MSK060: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
38/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data ① ② ③ ④ Fig.4-38: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK060C-0600 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 39/194 Technical Data 4.
40/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-42: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK061C-0600 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 41/194 Technical Data 4.
42/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit BREMSE-298397 t2 ms 180 Moment of inertia brake Jrot kg*m2 0,000300 Mass brake MBr kg 1,6 Disconnection time Fig.4-45: MSK070: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 43/194 Technical Data ① ② ③ ④ Fig.4-47: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK070C-0300 ① ② ③ ④ Fig.
44/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-49: permissible radial force of MSK070 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 500 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 45/194 Technical Data 4.
46/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit BREMSE-298397 t2 ms 180 Moment of inertia brake Jrot kg*m2 0,000300 Mass brake MBr kg 1,6 Disconnection time Fig.4-51: MSK070: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 47/194 Technical Data ① ② ③ ④ Fig.4-53: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK070D-0300 ① ② ③ ④ Fig.
48/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-55: permissible radial force of MSK070 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 500 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 49/194 Technical Data 4.
50/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit BREMSE-298397 t2 ms 180 Moment of inertia brake Jrot kg*m2 0,000300 Mass brake MBr kg 1,6 Disconnection time Fig.4-57: MSK070: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 51/194 Technical Data ① ② ③ ④ Fig.4-59: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK070E-0300 ① ② ③ ④ Fig.
52/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-61: permissible radial force of MSK070 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 500 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 53/194 Technical Data 4.
54/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit MSK071D-0450-FN Continuous torque at standstill, 60K M0_60 Nm 17,5 Continuous current at standstill, 60K I0_60(eff) A 15,4 Continuous torque at standstill, 100K M0_100 Nm 20,0 Continuous current at standstill, 100K I0_100(eff) A 17,6 Continuous torque at standstill, liquid M0_L Nm 33,3 Continuous current at standstill, liquid I0_L(eff) A 30
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 55/194 Technical Data Description Symbol Unit Moment of inertia brake Jrot kg*m2 0,000300 Mass brake MBr kg 1,6 Fig.4-64: Description BREMSE-298397 BREMSE-308413 MSK071: Holding brake - Technical data (optional) Symbol Unit MSK071D Nominal power loss PvN W 900 Coolant inlet temperature 1) ϑein °C 10 ...
56/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-66: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK071D-0200 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 57/194 Technical Data ① ② ③ ④ Fig.4-68: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK071D-0450 Diagram for determining the maximum permissible radial force Fradial . Fig.
58/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 59/194 Technical Data Description Symbol Unit MSK071E-0450-FN Continuous torque at standstill, 60K M0_60 Nm 23,0 Continuous current at standstill, 60K I0_60(eff) A 20,0 Continuous torque at standstill, 100K M0_100 Nm 28,0 Continuous current at standstill, 100K I0_100(eff) A 24,4 Continuous torque at standstill, liquid M0_L Nm 43,7 Continuous current at standstill, liquid I0_L(eff) A 38
60/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit Moment of inertia brake Jrot kg*m2 0,000300 Mass brake MBr kg 1,6 Fig.4-72: Description BREMSE-298397 BREMSE-308413 MSK071: Holding brake - Technical data (optional) Symbol Unit MSK071E Nominal power loss PvN W 1000 Coolant inlet temperature 1) ϑein °C 10 ...
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 61/194 Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-74: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK071E-0200 ① ② ③ ④ Fig.
62/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data ① ② ③ ④ Fig.4-76: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK071E-0450 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 63/194 Technical Data 4.
64/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-80: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK076C-0300 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 65/194 Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-82: permissible radial force of MSK076 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 200 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
66/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 67/194 Technical Data Description Symbol Unit BREMSE-276088 BREMSE-296482 Connection time t1 ms 53 15 Disconnection time t2 ms 97 115 Moment of inertia brake Jrot kg*m2 0,003000 0,001242 Mass brake MBr kg 3,8 2,4 Fig.4-84: MSK100: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
68/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data ① ② ③ ④ Fig.4-86: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK100B-0300 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 69/194 Technical Data ① ② ③ ④ Fig.4-88: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK100B-0450 Diagram for determining the maximum permissible radial force Fradial . Fig.
70/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 71/194 Technical Data Description Symbol Unit BREMSE-276088 BREMSE-296482 t2 ms 97 115 Moment of inertia brake Jrot kg*m2 0,003000 0,001242 Mass brake MBr kg 3,8 2,4 Disconnection time Fig.4-91: MSK100: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
72/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data ① ② ③ ④ Fig.4-93: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK100C-0300 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 73/194 Technical Data Shaft load Diagram for determining the maximum permissible radial force Fradial . Fig.4-95: permissible radial force of MSK100 - Motors (shaft and bearing load) The maximum permissible axial force Faxial is 500 N . For additional information about permissible radial and axial forces, see chapter 9.7 "Bearing and Shaft Load " on page 164.
74/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 75/194 Technical Data Description Symbol Unit BREMSE-276088 BREMSE-296482 t2 ms 97 115 Moment of inertia brake Jrot kg*m2 0,003000 0,001242 Mass brake MBr kg 3,8 2,4 Disconnection time Fig.4-97: MSK100: Holding brake - Technical data (optional) ① ② ③ ④ Fig.
76/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data ① ② ③ ④ Fig.4-99: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK100D-0300 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 77/194 Technical Data 4.
78/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit Continuous torque at standstill, 60K M0_60 Nm Continuous current at standstill, 60K I0_60(eff) A Continuous torque at standstill, 100K M0_100 Nm Continuous current at standstill, 100K I0_100(eff) A Continuous torque at standstill, liquid M0_L Nm Continuous current at standstill, liquid I0_L(eff) A Maximum torque Mmax Nm Maximum current Imax(e
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 79/194 Technical Data Description Symbol Unit BREMSE-276088 BREMSE-296482 Moment of inertia brake Jrot kg*m2 0,003000 0,001242 Mass brake MBr kg 3,8 2,4 Fig.4-103: Description MSK101: Holding brake - Technical data (optional) Symbol Unit MSK101D Nominal power loss PvN W 1200 Coolant inlet temperature 1) ϑein °C 10 ...
80/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Speed-torque characteristics ① ② ③ ④ Fig.4-105: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK101D-0200 ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 81/194 Technical Data ① ② ③ ④ Fig.4-107: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK101D-0450 Diagram for determining the maximum permissible radial force Fradial . Fig.
82/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data 4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 83/194 Technical Data Description Symbol Unit MSK101E-0200-FN Continuous torque at standstill, 60K M0_60 Nm 70,0 Continuous current at standstill, 60K I0_60(eff) A 32,1 Continuous torque at standstill, 100K M0_100 Nm 80,5 Continuous current at standstill, 100K I0_100(eff) A 39,0 Continuous torque at standstill, liquid M0_L Nm 133,0 Continuous current at standstill, liquid I0_L(eff) A 6
84/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data Description Symbol Unit BREMSE-276088 BREMSE-296482 Moment of inertia brake Jrot kg*m2 0,003000 0,001242 Mass brake MBr kg 3,8 2,4 Fig.4-111: Description MSK101: Holding brake - Technical data (optional) Symbol Unit MSK101E Nominal power loss PvN W 1300 Coolant inlet temperature 1) ϑein °C 10 ...
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 85/194 Technical Data Shaft load ① ② ③ ④ Fig.4-113: Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK101E-0200 ① ② ③ ④ Fig.
86/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Technical Data ① ② ③ ④ Fig.4-115: Shaft load Mmax for IndraDrive, controlled feed, 3x AC 400V Mmax for IndraDrive, uncontrolled feed, 3x AC 480V Mmax for IndraDrive, uncontrolled feed, 3x AC 440V Mmax for IndraDrive, uncontrolled feed, 3x AC 400V Speed-torque characteristic of MSK101E-0450 Diagram for determining the maximum permissible radial force Fradial . Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 87/194 Specifications 5 Specifications 5.1 Basic Data – Technical Design Motor design Housing varnish Vibration characteristics Balance characteristics Concentricity, run-out and alignment Motor design B5 according to EN60034-7 (for additional information see chapter 9.4 "Design and Installation Positions " on page 160) Black (RAL 9005) N (normal), according to EN 60034-14 G 2.5 acc.
88/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Specifications 5.2 Size MSK030 Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 89/194 Specifications 5.3 Size MSK040 Fig.
90/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Specifications 5.4 Size MSK050 Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 91/194 Specifications 5.5 Size MSK060 Fig.
92/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Specifications 5.6 Size MSK061 Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 93/194 Specifications 5.7 Size MSK070 Fig.
94/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Specifications 5.8 Size MSK071 Fig.5-9: MSK071...
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 95/194 Specifications 5.9 Size MSK071 with Liquid Coolant Fig.5-10: MSK071...
96/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Specifications 5.10 Size MSK076 Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 97/194 Specifications 5.11 Size MSK100 Fig.
98/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Specifications 5.12 Size MSK101 Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 99/194 Specifications 5.13 Size MSK101 with Liquid Cooling Fig.5-14: MSK101...
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 101/194 Type Codes 6 Type Codes 6.1 Description General Each order of a Rexroth product must be based on the type code. All available motor variants are uniquely described by their type code. The individual characters of the type code (abbrev. column) and their meaning are described below. ● The sections below are numbered according to the numbering of the individual type codes.
102/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Type of Cooling Fig.6-5: Type code column Option Design Detail NN Natural Convection Fan mounting possible FN Liquid cooling Standard connection for coolant ducts 1/8´´, fan mounting not possible Fig.6-6: Cooling modes for IndraDyn S motors Fig.6-7: Type code column Encoder IndraDyn S motors are equipped with an integrated encoder system.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 103/194 Type Codes Fig.6-10: IndraDyn S rotating plugs Options A, B, L or R Motors with frame size MSK100 are available with determined output directions only. Option Description A Output connector in direction of side A B Output connector in direction of side B L Power connector to the left R Power connector to the right Fig.6-11: IndraDyn S connectors with fixed output direction Fig.
104/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes As an option, IndraDyn S motors are available with electrically-released holding brakes with various holding torques. Option Holding Brakes 0 Without holding brake 1, 2, 3 With holding brake Fig.6-15: Please refer to the motor type codes for the holding torques.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 105/194 Type Codes 6.2 Size MSK030 Fig.
106/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 107/194 Type Codes 6.3 Size MSK040 Fig.
108/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 109/194 Type Codes 6.4 Size MSK050 Fig.
110/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 111/194 Type Codes 6.5 Size MSK060 Fig.
112/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 113/194 Type Codes 6.6 Size MSK061 Fig.
114/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 115/194 Type Codes 6.7 Size MSK070 Fig.
116/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 117/194 Type Codes 6.8 Size MSK071 Fig.
118/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 119/194 Type Codes 6.9 Size MSK076 Fig.
120/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 121/194 Type Codes 6.10 Size MSK100 Fig.
122/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 123/194 Type Codes 6.11 Size MSK101 Fig.
124/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Type Codes Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 125/194 Accessories and Options 7 Accessories and Options 7.1 Motor Encoder 7.1.1 General To control the motor speed and/or to position the motor, the drive controller requires information on the current rotor position. To achieve this, the integrated encoder unit makes the appropriate signals available to the drive controller.
126/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options 7.2 Holding Brakes In normal operation, use the brake only when at a standstill and when performing the drive-internal brake check. The holding brake is required for holding the axle when the machine is in a de-energized state. When using holding brakes, observe the additional information in chapter 9.9 "Holding Brakes " on page 167 and chapter 12.4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 127/194 Accessories and Options 7.3.3 Electrical Connection, Adjust Motor Protection Fig.7-4: Fan connection 1-phase with circuit breaker Protect from wrong connection! ● 230V: L1 auf Pin 1 ● 115V: L1 auf Pin 3 Fire danger! Improper temperature-rise of the motor cable due to motor current.
128/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options Ordering item 1 Synchronous motor MSK100B-0300-NN-S1-BG1-NNNN 1.1 Fan unit LEM-AB-192N-11-NNNN, mounted on Pos. 1 fan arranged on the left side Fig.7-5: Motor with separate fan unit Ordering name Ordering data for a motor with attached fan unit If it is specified as an independent ordering item, the fan unit is supplied separately from the motor (i.e.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 129/194 Accessories and Options 7.3.5 Specifications MSK060 fan unit axial Fig.
130/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options MSK070 fan unit axial Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 131/194 Accessories and Options MSK071 fan unit axial Fig.
132/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options MSK100 fan unit axial Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 133/194 Accessories and Options MSK101 fan unit axial Fig.
134/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options 7.3.6 Assembly Fan unit LEM-AB-116N Fig.7-12: Assembly of fan unit LEM-AB-116N-xx-NNNN Mounting procedure 1. Insert the terminal block D into the groove of the end shield. 2. Insert the fan unit as far as (A2) it will go onto the end shield. 3. Tighten the fastening screws A. Tightening torque 4 Nm. 4. Electrical connection according to the connection diagram.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 135/194 Accessories and Options Fan unit LEM-AB-140N A A1 Fig.7-13: Fastening screws of the fan unit Insert the fastening rail into the motor Assembly of fan unit LEM-AB-140N-xx-NNNN Mounting procedure 1. Loosen the fastening screws A on both sides and insert the fan unit onto the motor housing. 2. Tighten the fastening screws A. Tightening torque 4 Nm. 3.
136/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options Fan unit LEM-AB-192N A A1 C Fig.7-14: Fastening screws of the fan unit Insert the fastening rail into the motor Cover sheet for encoder connector Assembly of fan unit LEM-AB-192N-xx-NNNN Mounting procedure 1. Loosen the fastening screws A on both sides and insert the fan unit onto the motor housing. 2. Tighten the fastening screws A. Tightening torque 4 Nm. 3.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 137/194 Accessories and Options of application for sealing air are all installation locations in which humid air or coolant can come into direct contact with the motors, especially in wet rooms. Conditions, requirements In order to use sealing air in IndraDyn S motors, the system must have a compressed air connection.
138/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Accessories and Options Mounting instructions Retrofitting of IndraDyn S - SUP-M01-MSK Fig.7-17: RLS1000 with sealing air connection Death by electrocution possible due to live parts with more than 50V! DANGER ⇒ Open the machine sockets of the motor only when the system has been deenergized! 1. Open the main switch 2. Ensure that the main switch cannot be accidentally switched on again 3.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 139/194 Accessories and Options Death by electrocution possible due to live parts with more than 50V! DANGER ⇒ Open the machine sockets of the motor only when the system has been deenergized! 1. Open the main switch 2. Ensure that the main switch cannot be accidentally switched on again 3. Loosen the screws of the power plug cover and remove the cover. 4. Assemble the sealing air connection.
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 141/194 Connection Techniques 8 Connection Techniques 8.1 General The electrical connections of IndraDyn S motors are standardized over all frame sizes. IndraDyn S motors are provided with ● a power connector, incl. connection for temperature sensor and holding brake, ● an encoder connection. Both connectors are designed as plug connections.
142/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques 8.2 Power Connector Size 1 8.2.1 RLS1100 Flange Socket In motors of frame size MSK030, MSK040, MSK050, MSK060 , the power is supplied using a flange socket RLS1100. Graphical representation Fig.8-2: Mechanical data RLS1100 Flange Socket Protection class Number of pins Temperature range Contact type IP66 / IP67 plugged 3 + PE + 5 -40 °C to +125 °C Pin Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 143/194 Connection Techniques 8.2.2 RLS1101 Power Connector The power plug RLS1101 is used as a motor connection plug for motors MSK030, MSK040, MSK050, MSK060, and as a power coupling. Graphical representation Fig.8-6: Mechanical data Plug RLS1101 Protection class Number of pins Temperature range Contact type IP66 / IP67 plugged 3 + PE + 5 -40 °C to +125 °C Socket Overvoltage category Fig.
144/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques Order designation for plugs Ordering type Power wire crosssection Terminal area, outer cable diameter [mm] RLS1101/C02 1,0 / 1,5 11,0 – 14,0 Fig.8-10: Order designation for RLS1101 plug 8.3 Power Connector Size 1.5 8.3.1 RLS1200 Flange Socket In motors of frame size MSK070, MSK071, the power is supplied by using a flange socket RLS1200. Graphical representation Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 145/194 Connection Techniques Contact assignment U1 Power V1 Power W1 Power PE Grounding 5 Temperature sensor KTY84 (T1 TM+) 6 Temperature sensor KTY84 (T2 TM-) 7 Holding brake (Br+ / +24V) 8 Holding brake (Br- / 0V) 9 n.c. Fig.8-14: 8.3.
146/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques Electrical data Rated voltage 630 V / 125 V Fig.8-17: Contact assignment Degree of pollution max. 57.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 147/194 Connection Techniques 8.4 Power Connector Size 2 8.4.1 RLS1300 Flange Socket In motors of frame size MSK100, MSK101 the power is supplied using flange socket RLS1300. Graphical representation Fig.8-20: Mechanical data RLS1300 Flange Socket Protection class Number of pins IP66 / IP67 plug3 + PE + 5 ged Fig.8-21: Electrical data Rated voltage 700V Fig.
148/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques Contact assignment U1 Power V1 Power W1 Power PE Grounding 5 Temperature sensor KTY84 (T1 TM+) 6 Temperature sensor KTY84 (T2 TM-) 7 Holding brake (Br+ / +24V) 8 Holding brake (Br- / 0V) 9 n.c. Fig.8-23: 8.4.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 149/194 Connection Techniques Mechanical data Protection class Number of pins Temperature range Contact type IP66 / IP67 plugged 3 + PE + 5 -40 °C to +125 °C Socket Overvoltage category Fig.8-25: Electrical data Rated voltage Continuous rated current Degree of pollution 700V 100A 3 Fig.
150/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques 8.5 Encoder connector 8.5.1 RGS1000 Flange Socket, RGS1003 Flange Socket The encoder is connected to IndraDyn S motors using a 10-pin flange socket. Graphical display RGS1000 Fig.8-29: Mechanical data RLS1100 Flange Socket Protection class Number of pins IP66 / IP67 plugged Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 151/194 Connection Techniques 8.5.2 RGS1001 Power Connector The flange socket RGS1001 is used as a connection for IndraDyn S motors and as a coupling. Graphical representation Fig.8-33: Mechanical data RGS1001 power connector Protection class Number of pins IP66 / IP67 plugged Fig.8-34: Electrical data Rated voltage 10 Temperature range -40 °C to +125 °C Fig.
152/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques 8.6 Connection Cable 8.6.1 Dimensioning of Power Cables Heed the current information on the motor type label and observe the installation and ambient conditions in your type of application. The machine/system manufacturer is responsible for selecting the cable cross-sections. Observe the regulations of the country where the motors are to be used.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 153/194 Connection Techniques Fig.8-39: Installation methods Dimension the connection cable depending on the type of application according to DIN VDE 0298, Part 4, EN 60204-1. 8.6.2 Ready-Made Connection Cables Connection Cable Rexroth provides ready-made power and encoder cables. The following documentation is available to help select cables. You can find additional information ...
154/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Connection Techniques Fig.8-40: Cable duct variants Do not position encoder/signal cables near radio frequency devices, magnetic fields (transformers, throttles, etc.) or power lines. 8.6.4 Line Lengths The maximum available line length for power and encoder cables is limited to 75 m.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 155/194 Connection Techniques Installation materials, like tubes and fixing clamps, do not belong to the scope of delivery. Choose a supply-tube with correct internal diameter di . The following figure shows possible connection variants. Fig.8-42: Connection variants liquid cooling Additional information about motor operation with liquid cooling chapter 9.11.3 "Liquid cooling" on page 170.
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 157/194 Operating Conditions and Application Notes 9 Operating Conditions and Application Notes 9.1 Ambient Conditions 9.1.1 Setup elevation and ambient temperature The stated motor performance data, according to EN 60034-1 are valid for: Ambient temperature 0°C to 40°C Set-up elevation 0 to 1000 m above sea level Fig.
158/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes Environmental factor Unit Class 3K4 Low air temperature °C +5 1) High air temperature °C +40 Low rel. air humidity % 5 High rel. air humidity % 95 Low absolute air humidity g/m³ 1 High absolute air humidity g/m³ 29 °C/min 0,5 Speed of temperature change 1) Fig.9-4: 9.1.3 Rexroth permits 0°C as the lowest air temperature.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 159/194 Operating Conditions and Application Notes 9.2 Protection Class The motors are divided into corresponding protection classes (IP) regarding their applicability for different ambient conditions. These protection classes (IP) are described in DIN EN 60529. The protection of the device is signed with a double-digit number.
160/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes Protection class Motor area Comment ① motor housing, output shaft IP 65 Standard design ② connected motor connector at correct assembly IP 65 Standard design ② connected motor connector at correct assembly and use of sealing air IP 67 only with the accessory sealing air! ③ connected fan motor and connector IP 65 ④ fan screen IP 24 Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 161/194 Operating Conditions and Application Notes Motor design Permissible conditions of installation Description B05 Fig.
162/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes 9.6.2 Output Shaft with Key The optional fitting spring according to DIN 6885, Sheet 1, version 08-1968, permits keyed transmission of torques with constant direction, with low requirements for the shaft-hub connection. ① ② ③ ④ Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 163/194 Operating Conditions and Application Notes ① Fig.9-13: Wear Radial shaft sealing ring IndraDyn S radial shaft sealing ring Radial shaft sealing rings are rubbing seals. Hence, they are subject to wear and generate frictional heat. Wear of the rubbing seal can be reduced only if lubrication is adequate and the sealing point is clean.
164/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes 9.7 Bearing and Shaft Load 9.7.1 General During operation, both radial and axial forces act upon the motor shaft and the motor bearings. The construction of the machine, the selected motor type and the attachment of driving elements on the shaft side must be adapted to one another to ensure that the load limits specified are not exceeded. 9.7.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 165/194 Operating Conditions and Application Notes n1m; n2m n1; n2 tH1; tH1 t1; t2 tB1; tB2 t11; t22 Fig.9-16: mean speed in section x processing speed run-up time processing time braking time standstill time Mean speed A complete processing cycle can consist of several sections with different speeds. In this case, the average is to be generated from all the sections. 9.7.
166/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes L10h Fradial Fradial_ist Fig.9-18: (Bearing lifetime according to ISO 281, ed.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 167/194 Operating Conditions and Application Notes additional forces acting on the bearing of the motor shaft and, should the occasion arise, to a distinctly reduced service life of the bearing. If redundant attachment cannot be avoided, it is absolutely necessary to consult with Bosch Rexroth.
168/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes Bodily harm by hazardous movements due to falling or sinking axes! Secure vertical axes against falling or sinking after disconnection: DANGER ● lock the vertical axes mechanically, ● provide an external braking / collecting / clamping device, or ● ensuring sufficient equilibration of the vertical axes.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 169/194 Operating Conditions and Application Notes Safety Notes Holding Brakes The permanent magnetic brake is no safety brake. This means, a torque reduction by non-influenceable disturbance factors can occur (see DIN EN 954/ 03.97 or the leaflet about vertical axes SMBG). Particularly heed: ● Corrosion on friction surfaces, as well as dust, perspiration and sediments reduce the braking effect.
170/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes E239913 MSK040B, -C; MSK050B, -C; MSK060B, -C; MSK070C, -D; MSK071D, -E E163211 MSK030B, -C ; MSK061C; MSK076C The motors have been approved with a file number by the UL authorities and have been marked on their motor type label with the following sign: Fig.9-22: 9.10.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 171/194 Operating Conditions and Application Notes Owing to the turning points inevitably present in pipeline systems (e.g. 90-degree elbows), high pressure losses develop in the cooling lines. For that reason, we recommend that tubing systems be used. When selecting the coolant lines, please be absolutely sure to take the pressure drop within the system into consideration.
172/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes Coolant Only MSK motors with the option ”FN” are allowed to be operated via an external connected cooling system. The heat of the transformed motor power loss PV is dissipated using the cooling system. MSK motors may only be operated if the coolant supply is ensured.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 173/194 Operating Conditions and Application Notes Description Manufacturer Aral cooler antifreeze A ARAL AG, Bochum BP antifrost X 2270 A Deutsche BP AG, Hamburg mineral grease concentrate emulsive Shell Donax CC (WGK: 3) Fig.
174/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Operating Conditions and Application Notes The coolant inlet temperature must be set in a temperature range of +10°C - +40°C and may be only max. 5°C under the existing ambient temperature to avoid condensation. 9.12 Motor Temperature Overview 9.12.1 General The motor temperature overview occurs via two – independent of each other working systems.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 175/194 Handling, Transport and Storage 10 Handling, Transport and Storage 10.1 Supplied Condition 10.1.1 General On delivery, the IndraDyn S motors are packed in cardboard boxes or crates. Packing units on pallets are secured by retaining straps. Injuries due to uncontrolled movement of the retaining straps when cutting! ⇒ Maintain a sufficient distance and carefully cut the retaining straps.
176/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Handling, Transport and Storage 10.2.2 Name plate Each device has an individual type label containing the device designation and technical information. ● Motor After receiving the goods, compare the ordered and the supplied type. Submit claims concerning deviations immediately. The motor is delivered with its own separate name plate. This is attached to the motor housing.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 177/194 Handling, Transport and Storage ③ ② ① Fig.10-2: Power plug protective sleeve Encoder plug protective sleeve Shaft protective sleeve IndraDyn S protective sleeves ● Avoid damage to the motor flange and drive shaft. ● Avoid blows to the drive shaft. Fig.
178/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Handling, Transport and Storage Environmental factor Unit Class 2K3 Low air temperature °C - 25 High air temperature °C + 70 Max. rel. air humidity % 95 g/m³ 60 Max. absolute air humidity Shock stress Fig.10-5: see fig. 9-6 "Permitted shock load for MSK motors" on page 158 Conditions for transport The following conditions must be maintained during transport: 10.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 179/194 Installation 11 Installation 11.1 Safety Injuries due to live parts! Lifting of heavy loads! WARNING ● Install the motors only when they are de-energized and not connected electrically. ● Use suitable tackles, protective equipment and protective clothing during transport. Observe the notes regarding safety found in previous chapters. Carry out all working steps especially carefully.
180/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Installation Motor Frame Size Recommended screw size Tightening torque [Nm] Minimum strength MSK071 M10 x 30 51 8.8 MSK076 M10 x 30 51 8.8 MSK100 M12 x 40 87 8.8 MSK101 M12 x 40 87 8.8 The indicated screw lengths apply for screwing into steel. Fig.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 181/194 Installation Danger to life and limb due to electrical power! Handling within the range of live parts is extremely dangerous. DANGER ● Any work required on the electric system may be carried out only by skilled electricians. It is absolutely necessary to use power tools.
182/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Installation The desired output direction is set. Whenever the flange socket is turned, the holding torque in the set position is reduced.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 183/194 Commissioning, Operation and Maintenance 12 Commissioning, Operation and Maintenance 12.
184/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Commissioning, Operation and Maintenance 5. Switch off the main switch of the machine. 6. Secure the machine against accidental movements and against unauthorized operation. 7. Wait for the discharge time of the electrical systems to expire and then disconnect all electrical connections. 8.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 185/194 Commissioning, Operation and Maintenance We recommend that bearings are replaced by the Bosch Rexroth Service. 12.4.4 Connection Cable Check connection cables for damage at regular intervals and replace them, if necessary. Check any optionally present energy management chains (drag chains) for defects.
186/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Commissioning, Operation and Maintenance Grind in the holding brake Number of grinding-in revolutions 1 Ambient temperature -20°C to +50°C Fig.12-1: Grinding the holding brake (rule) The option of automatically implementing the grinding-in routine in the program run is described in the documentation of the particular drive controllers.
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 187/194 Commissioning, Operation and Maintenance Forbidden substances Material composition Recycling We guarantee that our products include no substances according to chemical ban regulations. Furthermore, our products are free of mercury, asbestos, PCBs and chlorinated hydrocarbons.
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 189/194 Appendix 13 Appendix 13.
190/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Appendix Standard IEC 721-3-3 replaced by DIN EN 60721-3-3 Edition Title Concordance Classification of environmental conditions - Part 3: Classification of groups of environmental parameters and their severiEN 60721-3-3(1995-01); 1995-09 ties; section 3: Fixed use, weatherproof (IEC 60721-3IEC 60721-3-3(1994-12) 3:1994); German Version EN 60721-3-3:1995 Changed by DIN EN 60721-3-3/A2 dated July 1997
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 191/194 Service & Support 14 Service & Support 14.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Contact us: ● By phone through the Service Call Entry Center, Mo - Fr 7:00 am - 6:00 pm CET +49 (0) 9352 40 50 60 ● By Fax +49 (0) 9352 40 49 41 ● 14.2 By email: service.svc@boschrexroth.
Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual
Project Planning Manual | Rexroth IndraDyn S Electric Drives | Bosch Rexroth AG and Controls 193/194 Index Index A Alignment 87 Ambient temperature 157 Appropriate use 5 Uses 5 Aqueous solution 172 Attachments 166 available motor variants 101 Axial load 164 B Balance characteristics 87 Ball bearing pinion 167 Bearing wear 165 Bearing failure 165 Bearing Lifetime 165 Bearing load 164 Brake torque 167 C CCC- test symbol 170 Centering hole 87 CE-Sign 169 Climatic conditions 157 Compatibility 160 Conce
194/194 Bosch Rexroth AG | Electric Drives and Controls Rexroth IndraDyn S | Project Planning Manual Index Motor design 87 Motor encoder 125 Operating hours 165 Operating Mode 15 Operating time 16 Output shaft, 161 Key balancing 103 Smooth output shaft 161 Output Shaft 162 Overtermined bearing 166 Overview 141 Setup elevation 157 Shaft smooth 161 with key 162 Shaft end 87 Shaft load 164 Shaft Sealing Ring 162 Shock 158 Shock absorbability 178 Sinusoidal Vibrations 158 Sling belts 177 Standards 2 Stands
Project Planning Manual | Rexroth IndraDyn S Notes Electric Drives | Bosch Rexroth AG and Controls
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.