EX65 Explosion-protected Camera VEN-650 Series en Instruction Manual
EX65 Explosion-protected Camera Table of Contents | en 3 Table of Contents 1 Safety 5 1.1 Safety precautions 5 1.2 Important safety instructions 5 1.3 Important notices 7 1.4 FCC & ICES compliance 9 1.5 UL Certification 10 1.6 Explosion Protected Certifications 10 1.7 Joint Information 11 1.8 Bosch notices 11 1.9 Warranty / Limitation of Liability 12 2 Description 13 2.1 Unpacking 13 2.2 Parts List 13 2.2.1 Parts Included with the Product 13 2.2.
4 en | Table of Contents 8 EX65 Explosion-protected Camera Operation 24 8.1 Menus 24 8.1.1 Top level menus 24 8.1.2 Menu navigation keys 25 8.2 Pre-defined modes 25 8.3 Camera control communication (Bilinx) 25 8.4 Main menu structure 26 8.4.1 Mode submenu 26 8.4.2 ALC submenu 26 8.4.3 Shutter/AGC submenu 27 8.4.4 Day/Night submenu 28 8.4.5 Enhance / Dynamic Engine submenu 29 8.4.6 Color submenu 30 8.4.7 VMD submenu 30 8.5 Install menu structure 31 8.5.
EX65 Explosion-protected Camera Safety | en 1 Safety 1.1 Safety precautions 5 DANGER! High risk: This symbol indicates an imminently hazardous situation such as “Dangerous Voltage” inside the product. If not avoided, this will result in an electrical shock, serious bodily injury, or death. WARNING! Medium risk: Indicates a potentially hazardous situation. If not avoided, this could result in minor or moderate bodily injury. CAUTION! Low risk: Indicates a potentially hazardous situation.
6 en | Safety EX65 Explosion-protected Camera 8. Overloading - Do not overload outlets and extension cords. This can cause fire or electrical shock. 9. Power supply cord and plug protection - Protect the power supply cord and plug from foot traffic, being pinched by items placed upon or against them at electrical outlets, and its exit from the unit. For units intended to operate with 230 VAC, 50 Hz, the power supply cord must comply with the latest versions of IEC 60227.
EX65 Explosion-protected Camera Safety | en 7 17. Attachments, changes or modifications - Only use attachments/accessories specified by the manufacturer. Any change or modification of the equipment, not expressly approved by Bosch, could void the warranty or, in the case of an authorization agreement, authority to operate the equipment. EU Directives covered by this declaration: 72/9/EC Low Voltage Directives 89/336/EEC Electromagnetic Compatibility Directive 1.
8 en | Safety EX65 Explosion-protected Camera Fuse rating - For protection of the device, the branch circuit protection must be secured with a maximum fuse rating of 16A. This must be in accordance with NEC800 (CEC Section 60). Moving - Disconnect the power before moving the unit. Move the unit with care. Excessive force or shock may damage the unit and the hard disk drives.
EX65 Explosion-protected Camera 1.4 Safety | en 9 FCC & ICES compliance FCC Information (U.S.A. and Canadian Models Only) This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
10 1.5 en | Safety EX65 Explosion-protected Camera UL Certification Disclaimer Underwriter Laboratories Inc. (“UL”) has not tested the performance or reliability of the security or signaling aspects of this product. UL has only tested fire, shock and/or casualty hazards as outlined in UL's Standard(s) for Safety for Closed Circuit Television Equipment, UL 2044. UL Certification does not cover the performance or reliability of the security or signaling aspects of this product.
EX65 Explosion-protected Camera 1.7 Safety | en 11 Joint Information Joint-Threaded (All Models) Designation Pitch Full Threads Depth of Back Cover of Junction Box to M 103 (mm) Engaged 2 7 Engagement (mm) 14.5 Connection Plate of Junction Box Housing to Connection Plate of M 103 2 7 18.5 Junction Box Supply Opening Blanking Element to 3/4-14 NPT N/A 5 N/A M 103 8 18.
12 1.9 en | Safety EX65 Explosion-protected Camera Warranty / Limitation of Liability The EX65 has a 3 year warranty. BOSCH Security Systems warrants that its products, at the time of shipment by BOSCH Security Systems, are free from defect in material or workmanship under normal use and service for the respective warranty periods specified in the applicable Price Schedule or as otherwise published. To assure conformance with operating limitations, Buyer should refer to the applicable data sheet.
EX65 Explosion-protected Camera 2 Description | en 13 Description The EX65 Explosion Protected Camera is a high-performance, smart surveillance camera for explosive environments. Utilizing Dinion 2X imaging, the camera offers unrivaled image quality in the worst lighting conditions. Electropolished 316L stainless steel construction ensures the ultimate environmental protection available today. A single pre-assembled unit with an integrated junction box, the EX65 is designed to be easy to install.
14 3 en | Planning EX65 Explosion-protected Camera Planning Refer to the information below before installing the unit. This section provides dimensional information and guidelines to help plan your installation. 3.1 Dimensional Drawings 135 5.30 128 5.04 102 4.01 116 4.57 125 4.93 Figure 3.1 Front View 471 18.54 114 4.50 208 8.18 90° 100 3.94 381 15.01 Figure 3.2 F.01U.412.061 | 1.0 | 2011.03 Side View Instruction Manual Bosch Security Systems, Inc.
EX65 Explosion-protected Camera Planning | en 15 3/4-in. NPTX 4 6.6 0.26 Figure 3.3 3.2 71° 60.0 Ø 2.36 Bottom View Initial Preparations – Determine the operating voltage at the installation site. The circuit board automatically configures for 12 VDC or 24 VAC operation. The unit can receive an input voltage range of 10.5 VDC to 40 VDC or 12 VAC to 28 VAC without damage, but it is recommend to stay within the voltage range specified in Section 1.6 Explosion Protected Certifications.
16 4 en | Installation EX65 Explosion-protected Camera Installation This chapter details the installation guidelines for the EX65. It is important that you consider these steps. WARNING! Do not apply power to the unit in an explosive environment unless the housing is fully installed, the front and back caps are tightened, and all openings are appropriately plugged and sealed. Disconnect power before servicing or disassembling the unit.
EX65 Explosion-protected Camera 5 Connections | en 17 Connections All required connections are accessible by removing the end cap conveniently located in the rear of the EX65. NOTICE! Take care not to drop the end caps to prevent damage to the cap threads. 5.1 Power Cable Requirements WARNING! Before proceeding, disconnect the power from the power supply cable. Ensure that the voltage of the unit matches the voltage and type of the power supply being used.
18 5.3 en | Connections EX65 Explosion-protected Camera Alarm Cable Requirements The EX65 terminal block contains one Alarm Out connection. Max. wire diameter AWG 22-28 for both stranded and solid Alarm output relay Max voltage 30 VAC or +40 VDC. Max 0.5 A continuous, 10 VA. switching capability 5.4 Fiber Optic Cable Requirements Certain EX65 models allow you to transmit video over an analog multimode fiber instead of using a coax cable. Multimode 5.5 Fiber Type 50/125 µm, 62.
EX65 Explosion-protected Camera Connections | en 19 CAUTION! Connections to the terminal block must be made to the terminals on the left side. Do not make connections to the terminals on the right side of the block. 1. Loosen the set screws on the rear end cap using the supplied hex key. Loosen the rear end cap using the supplied multi-use tool. To prevent damage to the o-ring, for every half turn counterclockwise turn back one quarter-turn clockwise. (see Figure 5.2 below).
20 6 en | Configuration EX65 Explosion-protected Camera Configuration Making Adjustments to the Camera Lens You must remove the front end cap to make lens adjustments. You may need to remove the inner bracket assembly for easier access to the lens controls. Camera adjustments may be done remotely via the Bilinx “through the coax” interface or directly on the camera itself by removing the inner bracket assembly. When the Bilinx communications link is active, the buttons on the cameras are disabled.
EX65 Explosion-protected Camera b. Configuration | en 21 Pull the assembly out of the housing. Figure 6.1 Camera pulled from housing 1 2 3 5. 6. 7. 8. 9. Inner mounting bracket assembly Dinion 2X camera Dinion menu buttons Loosen the lens set screws for focus/zoom adjustments. Use the set screw marked N <— —> ∞ to adjust image focus. – Turn the set screw to the left to focus toward (N) (near) (zoom in). – Turn the set screw to the right to focus toward (F) (far) / infinite (∞) (zoom out).
22 en | Mounting EX65 Explosion-protected Camera 7 Mounting 7.1 Mounting the EX65 Follow all local codes with respect to the wiring and installation of explosion protected housings. CAUTION! Ensure the selected location is protected from falling objects, accidental contact with moving objects, and unintentional interference from personnel. Follow all applicable building codes.
EX65 Explosion-protected Camera 5. Mounting | en 23 Slightly loosen the six M6 bolts on both sides of the mounting cradle, using a 10mm wrench or the supplied multi-use tool, and make directional adjustments to the EX65 so that it is pointing at the desired surveillance target (see the graphics below). 6. 7. Tighten all mounting bolts to 3 to 5 ft-lb (4.1 to 6.8 N·m).
24 en | Operation 8 EX65 Explosion-protected Camera Operation The camera normally provides an optimal picture without the need for further adjustments. Advanced set-up options are available in a menu system for getting the best results under special circumstances. The camera implements your changes immediately so that before and after settings are easily compared. 8.1 Menus 8.1.1 Top level menus There are two upper level menus: the Main menu and the Install menu.
EX65 Explosion-protected Camera 8.1.2 Operation | en 25 Menu navigation keys Five keys are used for navigating through the menu system. – Use the up or down keys to scroll through a menu. – Use the left or right keys to move through options or to set parameters. – When in a menu, quickly double-press the menu/select key to restore the selected item to its factory default.
26 en | Operation 8.4 8.4.
EX65 Explosion-protected Camera Operation | en 27 Item Selection Description DVR/IP Encoder On, Off On - The camera output is optimized for connection to a DVR or IP encoder to compensate for compression methods. Off - The camera output is optimized for connection to an analog system (matrix switcher or monitor). EXIT 8.4.3 Returns to main menu. Shutter/AGC submenu Item Selection Shutter AES, FL, Fixed Description AES (auto-shutter) - the camera automatically sets the optimum shutter speed.
28 en | Operation EX65 Explosion-protected Camera Item Selection Description SensUp Off, 2x, 3x, …, 10x Selects the factor by which the sensitivity of the Dynamic camera is increased. When active, some noise or spots may appear in the picture. This is normal camera behavior. It may also cause motion blur on moving objects. EXIT 8.4.4 Returns to main menu.
EX65 Explosion-protected Camera 8.4.5 Operation | en 29 Enhance / Dynamic Engine submenu Item Selection Description Dynamic Engine Off, XF-DYN, Off: - turns off all automatic scene detail and 2X-DYN*, enhancements (only recommended for testing). SmartBLC XF-DYN: - extra internal processing is enabled for low-light applications (traffic, etc.). 2X-DYN: - 2X-Dynamic adds dual sensor exposure to the XF-DYN features.
30 en | Operation 8.4.6 EX65 Explosion-protected Camera Color submenu Item White balance Selection Description ATW, ATW - Auto tracking white balance allows the camera to AWBhold, constantly adjust for optimal color reproduction. Manual AWBhold - Puts the ATW on hold and saves the color settings. Manual - the Red, Green, and Blue gain can be manually set to a desired position. Speed Fast, Medium, Adjusts the speed of the white balance control loop.
EX65 Explosion-protected Camera Operation | en Item Selection Description OSD alarm text Alphanumeric Text for on-screen display alarm (16 characters 31 maximum). EXIT Returns to main menu. Selecting an area for VMD masking To set up an area for VMD masking, access the area menu by selecting the VMD Area option from the VMD menu. Upon entering the Area menu, the current area is displayed with the upper left corner flashing.
32 en | Operation 8.5.1 EX65 Explosion-protected Camera Language submenu Item Selection Description Language English Displays the menus on the OSD in the chosen language. Spanish French German Portuguese Polish Italian Dutch Russian EXIT 8.5.2 Returns to Install menu. Lens Wizard submenu NOTICE! These options are set at the factory. There is no need for further modification. Item Selection Description Lens type Auto, Manual, Auto: - automatically selects the type of lens.
EX65 Explosion-protected Camera 8.5.3 Operation | en 33 Synchronization submenu Item Synchronization Selection Description Internal Internal - for free running camera operation. Line lock Line lock - to lock to the AC power supply HV lock, HV lock - locks the camera to the sync signal supplied to Genlock, the SYNC connector. Genlock - locks the camera’s subcarrier to the signal supplied to the SYNC connector. Horizontal phase Subphase -25 . . 0 . . +25 Adjusts the horizontal phase offset.
34 en | Operation EX65 Explosion-protected Camera Item Selection Description Bilinx Comms. On, Off If Off, Bilinx communications is disabled. Camera buttons Enable, Enable or disable the camera buttons from working. disable Cable compensation is used to avoid the need for Cable compensation Off, Default, RG59, RG6, amplifiers in long distance coaxial connections up to Coax12 1000 m (3000 ft). For optimum results select the coaxial cable type used or, if unknown, select default.
EX65 Explosion-protected Camera Operation | en Item Selection Description Ticker bars On, Off The ticker bar moves continuously to show that the 35 image is live and not frozen or played back. Display mode ID Off, Top left, Displays the camera mode in the selected position on the screen. Top right, Bottom left, Bottom right EXIT 8.5.8 Returns to Install menu. Privacy masking submenu Item Selection Description Pattern Black, Grey, Selects pattern for all masks.
36 en | Troubleshooting EX65 Explosion-protected Camera 9 Troubleshooting 9.1 Camera Operation The following table is intended to help you identify the causes of malfunctions and correct them when possible. Malfunction Possible causes No image Defective camera. transmission to remote location. Solution Connect a local monitor to the camera and check the camera function. Faulty cable connections. Check all cables, plugs, contacts and connections.
EX65 Explosion-protected Camera Maintenance | en 10 Maintenance 10.1 Repairs 37 DANGER! Disconnect power before servicing or disassembling the housing or unit. Never remove the front or end caps unless power is disconnected from the EX65. CAUTION! Never open the casing of the Dinion 2X camera. The unit does not contain any user-serviceable parts. Ensure that all maintenance or repair work is performed only by qualified personnel (electrical engineering or network technology specialists).
38 en | Maintenance EX65 Explosion-protected Camera 2. Remove all connections at the back of the camera. 3. Locate the mounting bolt for the camera on the bottom of the sliding tray and remove the bolt with a #3 Phillips screwdriver. 10.4 4. Remove the camera from the mounting tray. 5. Remove the lens from the camera. Installation of the Camera and Lens 1. 2. Install a new lens onto the camera. Ensure that the camera and the lens are directed to the front and are parallel to the sliding tray.
EX65 Explosion-protected Camera 6. Maintenance | en 39 Lock the back focus locking button. Bosch 10.6 7. Press and hold the center key for more than two (2) seconds until all menus disappear. 8. Close the side door panel. Replacement of the Mounting Cradle 1. 2. Disconnect power from the EX65 and, optionally, remove all connections. Using a 10 mm wrench or the supplied multi-use tool, remove the three (3) M6 bolts holding the mounting cradle to the mounting surface. 3.
40 11 en | Technical Data EX65 Explosion-protected Camera Technical Data Technical Data - EX65 Camera Electrical Model No.
EX65 Explosion-protected Camera Technical Data | en 41 Environmental Operating Temperature – - Aluminum models -50 °C to 60 °C (-58 °F to 140 °F) Standard1 - Stainless steel models -50 °C to 55 °C (-58 °F to 131 °F) – with Fiber Optic Option1 Storage Temperature -55 °C to 70 °C (–67 °F to 158 °F) Operating Humidity 0% to 100% relative (condensing, after installed and sealed) Storage Humidity 20% to 98% relative (non-condensing) 1. Warm-up period required for cold start at -50 °C (–58 °F).
42 en | Glossary EX65 Explosion-protected Camera Glossary A AES Automatic Electronic Shutter (see Electronic iris). Aperture The size of the opening in the lens iris that controls the amount of light reaching the CCD Sensor. The larger the F-number, the less light reaches the sensor. An increase of one F-stop, halves the amount of light reaching the sensor. Auto Level Control (ALC) The adjustment of the video level to give the desired brightness level.
EX65 Explosion-protected Camera Glossary | en 43 C CCD Format Indicates the size of the camera sensor used. In general, the larger the sensor, the more sensitive the camera and the better the image quality. The format is quoted in inches, for example 1/3 or 1/2 inch. Charged Coupled Device (CCD) A CCD is a type of solid state image sensor used in CCTV cameras. The sensor converts light energy into electrical signals. Color Temperature A measure of the relative color of illumination.
44 en | Glossary EX65 Explosion-protected Camera Field of View The measure of the visible area within the camera’s field of view. The larger the focal length, the smaller the field of view. The smaller the focal length, the wider the field of view. Focal Length The distance from the optical center of the lens to the image of an object located at an infinite distance from the lens. Long focal lengths give a small field of view (e.g. telephoto effect), while short focal lengths give a wide angle view.
EX65 Explosion-protected Camera Glossary | en 45 R Region of Interest A specific area within a field of view, used by the motion detection algorithm to identify motion. Resolution The measure of the fine detail that can be seen in an image. For analog systems this is typically measured in horizontal Television Lines or TVL. The higher the TVL rating, the higher the resolution. S Saturation The amplitude of the chrominance signal affecting the vividness of the color.
46 en | Glossary F.01U.412.061 | 1.0 | 2011.03 EX65 Explosion-protected Camera Instruction Manual Bosch Security Systems, Inc.
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