Install Instructions
Table Of Contents
- Contents
- 1 Key to symbols and safety instructions
- 1.1 Key to symbols
- 1.2 General safety instructions
- 2 Scope of delivery
- 3 Information about the appliance
- 3.1 Proper use
- 3.2 Overview of boiler types
- 3.3 Rating plate
- 3.4 Appliance description
- 3.5 Accessories
- 3.6 Product dimensions and minimum clearances
- 3.7 Appliance layout heating boiler ZBR..-3A
- 3.8 Appliance layout combi boiler ZWB..-3A
- 3.9 Electrical wiring heating boiler ZBR..-3A
- 3.10 Electrical wiring combi boiler ZWB..-3A
- 3.11 Technical data heating boiler ZBR16-3A...
- 3.12 Technical data heating boiler ZBR21-3A...
- 3.13 Technical data heating boiler ZBR28-3A...
- 3.14 Technical data heating boiler ZBR35-3A...
- 3.15 Technical data heating boiler ZBR42-3A...
- 3.16 Technical data combi boiler ZWB28-3A...
- 3.17 Technical data combi boiler ZWB35-3A...
- 3.18 Technical data combi boiler ZWB42-3A...
- 3.19 Condensate composition
- 4 Regulations
- 5 Common Applications of ZBR boilers
- 6 Installation
- 6.1 Notes on installation and operation
- 6.1.1 Notes on installation and operation
- Fill and make-up water for the heating system
- Recommended steps for commissioning a new or retrofit boiler installation
- Recirculation pump/DHW recirculation lines
- Open vented heating systems
- Gravity heating systems
- Galvanized radiators or pipes.
- Plastic pipework
- Use of a room temperature control
- Primary-secondary piping or a low loss header
- Water Chemistry Guidelines
- Corrosion inhibitors
- Boiler sealer
- LPG
- 6.1.2 Other important information
- 6.1.1 Notes on installation and operation
- 6.2 Comparing the size of the integrated expansion vessel
- 6.3 ZBR..-3A appliances (heating boilers): Selecting an expansion vessel
- 6.4 Selecting the installation location
- 6.5 Pre-installing pipes
- 6.6 Mounting the appliance
- 6.7 Installing a low water cut off (LWCO)
- 6.8 Connecting flue gas accessories
- 6.9 Testing gas and water connections for leaks
- 6.1 Notes on installation and operation
- 7 Making the electrical connections
- 7.1 General notes
- 7.2 Low voltage electrical connections in the Heatronic boiler control
- 7.3 Electrical connections in the junction box (120 VAC)
- 7.4 Connecting the LWCO device
- 8 Commissioning
- 8.1 Before operating the appliance
- 8.2 Switching the appliance ON/OFF
- 8.3 Setting up space heating
- 8.4 Programming the FW 200 heating control unit
- 8.5 FW 200 heating control quick start
- 8.6 After commissioning
- 8.7 ZBR..-3A appliances (heating boilers) with DHW tank: Setting the DHW temperature
- 8.8 ZWB..-3A appliances (combi boilers): Setting the DHW temperature
- 8.9 Setting manual summer mode
- 8.10 Setting frost protection
- 8.11 Activating the key pad lock
- 9 ZBR..-3A appliances (heating boiler) with DHW tank: Thermal disinfection
- 10 Boiler circulator
- 11 Heatronic boiler control settings
- 11.1 Guideline to service functions
- 11.2 Overview of the service functions
- 11.3 Description of the service functions
- 11.3.1 First service level
- Service function 1.A: Maximum space heating output
- Service function 1.b: Maximum DHW output
- Service function 1.E: Pump mode for space heating operation
- Service function 1. F: Pump mode (only heating boiler ZBR..-3A)
- Service function 2.A: Heating circuit pump lockout time (only heating boiler ZBR..-3A)
- Service function 2.b: Maximum supply temperature
- Service function 2.C: Purging function
- Service function 2.d: Thermal disinfection (legionella protection)
- Service function 2.F: Operating mode
- Service function 3.A: Automatic anti-cycle function
- Service function 3.b: Set anti-cycle time
- Service function 3.C: Switching differential
- Service function 3.d: Minimum output (heating and DHW)
- Service function 3.E: Cycle time, keeping DHW hot (only combi boiler ZWB..-3A)
- Service function 3.F: Constant DHW period (only combi boiler ZWB..-3A)
- Service function 4.b: Maximum heat exchanger temperature (only combi boiler ZWB..-3A)
- Service function 4.d: Audible fault warning tone
- Service function 4.E: Appliance type
- Service function 4.F: Condensate trap filling sequence
- Service function 5.A: Reset inspection interval
- Service function 5.b: Fan post purge time
- Service function 5.E: Functionality of black plug in boiler junction box
- Service function 5.F: Set inspection interval
- Service function 6.A: Display the latest fault code
- Service function 6.b: Room temperature control, current voltage, terminal 2
- Service function 6.C: Supply temperature required by outdoor reset control
- Service function 6.d: Current DHW turbine flow rate (only combi boiler ZWB..-3A)
- Service function 7.A: Indicator lamp for burner operation / faults
- Service function 7.b: 3-way valve in center position
- Service function 7.d: Connecting an external supply or low-loss header temperature sensor
- Service function 7.E: Building drying function
- Service function 0.A: Do not use this setting!
- Service function 0.d: Altitude adjustment
- Service function 0.E: Metric or US customary units
- 11.3.2 Second service level
- Service function 8.A: Software version
- Service function 8.b: Code plug number
- Service function 8.C: GFA Gas burner control unit status
- Service function 8.d: GFA Gas burner control unit fault
- Service function 8.E: Restore boiler to factory settings
- Service function 8.F: Permanent ignition
- Service function 9.A: Constant mode
- Service function 9.b: Current fan speed
- Service function 9.C: Current boiler output
- Service function 9.d: Set fan start speed
- Service function 9.E: Turbine signal delay (only combi boiler ZWB..-3A)
- Service function 9.F: Heating zone pump post purge
- Service function A.b: Display DHW temperature
- Service function A.C: Display DHW tank temperature
- Service function b.F: Solar DHW backup heating delay (only combi boiler ZWB..-3A)
- Service function C.d: Display current heat demand
- 11.3.1 First service level
- 12 Gas type conversion
- 13 Flue gas test
- 14 Environmental responsibility/disposal
- 15 Inspection and maintenance
- Heat exchanger
- Heatronic boiler control
- Notes on installation and operation
- After the inspection/maintenance
- 15.1 Description of various steps
- 15.1.1 Calling up the latest fault (service function 6.A)
- 15.1.2 Fresh water filter (only combi boiler ZWB..-3A)
- 15.1.3 Plate type heat exchanger (only combi boiler ZWB..-3A)
- 15.1.4 Checking the electrodes
- 15.1.5 Burner servicing
- 15.1.6 Heat exchanger block inspection and cleaning
- 15.1.7 Condensate trap cleaning
- 15.1.8 Checking the mixer diaphragm
- 15.1.9 Expansion vessel
- 15.1.10 Setting the boiler water pressure
- 15.1.11 Testing system water quality
- 15.1.12 Inspecting electrical wiring
- 15.2 Checklist for inspection and maintenance
- 16 Readings on the display
- 17 Faults
- 18 Commissioning log for the appliance
- 19 Spare parts
- Index
Heatronic boiler control settings | 59
6 720 806 992 (2013/09)Greenstar
11.2.2 Second service level (at first service level, service button
lights up, press ECO button and key pad lock button
simultaneously until 8.A appears)
11.3 Description of the service functions
11.3.1 First service level
Service function 1.A: Maximum space heating output
Some gas supply companies offer a performance-dependent basic
price.
The output can be limited in percent between the minimum and
maximum nominal output to suit the specific heat demand.
▶ Select service function 1.A.
▶ Select heat output in MBH (kW) and determine associated setting in
percent (%).
▶ Enter the setting ( 11.1).
▶ Save the setting ( 11.1).
▶ Record the set heat output in the commissioning log ( page 81).
▶ Exit the service functions.
The display returns to the supply temperature.
Default setting is the maximum nominal output: 100 (100 %).
Service function 1.b: Maximum DHW output
The hot water output can be adjusted between the minimum and
maximum DHW outputs to suit the heat transfer capacity of the DHW
tank coil.
▶ Select service function 1.b.
▶ Select the DHW output in MBH (kW) and determine the associated
setting in percent (%).
▶ Enter the setting ( 11.1).
▶ Save the setting ( 11.1).
▶ Record the set DHW output in the commissioning log ( page 81).
▶ Exit the service functions.
The display returns to the supply temperature.
Default setting is the maximum nominal output: 100 (100 %).
Service function 1.E: Pump mode for space heating operation
• Pump control mode 00 (automatic mode): The BUS control controls
the central heating pump.
• Pump control mode 01: For heating systems without control.
The supply temperature controls the central heating pump. When
there is a demand for heat, the central heating pump and the burner
start up.
• Pump control mode 02: Do not use.
• Pump control mode 03: The central heating pump runs continuously
(exceptions: See heating control operating instructions).
• Pump control mode 04: Intelligent control of central heating pump in
heating systems with outdoor reset control. The heating zone pump is
only switched on when needed.
Default setting is 00.
Service function 1. F: Pump mode (only heating boiler ZBR..-3A)
Based on this setting, the pump connected to the Heatronic or 3-way
valve are controlled according to the configuration of the heating
system.
The following settings are possible:
• Pump mode 00: The appliance is used only as central heating boiler.
• Pump mode 01: A 3-way valve for DHW tank loading is connected in
boiler circuit before low loss header (see also service function 2.A).
• Pump mode 02: Do not use this setting!
• Pump mode 03: A DHW tank pump is connected on the system side
after the low loss header.
In DHW mode, DHW tank loading pump runs.
In space heating mode, DHW tank loading pump does not run.
Default setting is 03.
Service function
Display Page
8.A Software version 63
8.b Code plug number 63
8.C GFA Gas burner control status 63
8.d GFA Gas burner control fault 63
8.E Restore boiler to factory settings 64
8.F Permanent ignition 64
9.A Constant mode 64
9.b Current fan speed 64
9.C Current boiler output 64
9.d Set fan start speed 64
9.E Turbine signal delay 64
9.F Heating zone pump post purge 64
A.b Display DHW temperature 64
A.C Display DHW tank temperature 64
b.F Solar DHW backup heating delay 64
C.d Display current heat demand 64
Table 29 Service functions, 2nd level
Even if the heating output has been limited, the
maximum nominal output is still available for DHW
generation.
If an outdoor temperature sensor for an outdoor reset
control is connected, pump control mode 04 is
automatically set.
NOTICE: System damage or boiler malfunction!
▶ Never change the setting of this service function on
combi boiler ZWB..-3A appliances.