Installation manual

GEM INSTALLATION MANUAL DOCUMENT No. 070906 REV. 1.4

INSIGHT

INSTRUMENT CORP.

4 BOX 122, FORT ERIE, ONTARIO, L2A 5M6

Table of Contents

IF YOU READ NOTHING ELSE READ THIS! ........................................................................... 2

GEM INSTALL LOCATION CAUTIONARY NOTICE .................................................................. 2

GEM FUEL TOTALIZER CAUTIONARY NOTICE ...................................................................... 3

GEM REDLINE CAUTIONARY NOTICE ......................................................................................................3

WARRANTY POLICY .................................................................................................................. 3

TABLE OF CONTENTS ........................................................................................................... 4,5

TABLE OF DRAWINGS .............................................................................................................23

INTRODUCTION ......................................................................................................................... 6

INSTALLATION PLANNING ........................................................................................................ 7

UPGRADING ........................................................................................................................... 8,9

TOOLS AND MATERIALS REQUIRED ....................................................................................... 9

INSTALLING THE GRAPHIC ENGINE MONITOR .................................................................... 10

INSTALLING THE EXHAUST GAS TEMPERATURE PROBES ............................................10-11

INSTALLING THE CYLINDER HEAD TEMPERATURE PROBES .............................................11

CHT PROBE CHARACTERISTICS ............................................................................................12

INSTALLING THE CARBURETOR TEMPERATURE PROBE ................................................... 12

INSTALLING THE TURBINE INLET TEMPERATURE PROBE ............................................ 12-13

NSTALLING THE MANIFOLD TEE ........................................................................................... 13

INSTALLING THE OIL TEMPERATURE PROBE ....................................................................... 13

INSTALLING THE OIL PRESSURE SENSOR ........................................................................... 13

INSTALLING THE TACHOMETER CABLE FOR RPM .............................................................. 13

INSTALLING THE VIBRATION SENSOR .......................................................................….. 13-14

INSTALLING THE OUTSIDE AIR TEMPERATURE PROBE .................................................... 14

INSTALLING THE FUEL FLOW SENSOR ........................................................................... 14-15

CONNECTIONS FOR RS-232 (G3 AND G4 ONLY) ………………………………………………. 15

WIRING CONSIDERATIONS ................................................................................................ 15-16

DISPLAY WIRING ...................................................................................................................... 16