User Manual

ManualsBrandsBostitch ManualsNailers16 Gauge 3/4-Inch to 1-1/4-Inch Wide Crown Roofing Stapler

400 & 500 SERIES

PNEUMATIC STAPLER

ENGRAPADORA NEUMÁTICA

AGRAFEUSE PNEUMATIQUE

104000REVD 5/99

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓN Y DE MANTENIMIENTO

MANUEL D’INSTRUCTIONS ET D’ENTRETIEN

BOSTITCH

Stanley Fastening Systems

BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO

UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE

INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS,

CONTACT YOUR STANLEY-BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR

ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE SEGURI-

DAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA

PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESEN-

TANTE DE STANLEY-BOSTITCH O CON SU DISTRIBUIDOR.

LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE

ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSE-

MENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES

QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE

STANLEY-BOSTITCH.

Summary of content (11 pages)

PAGE 1
400 & 500 SERIES PNEUMATIC STAPLER ENGRAPADORA NEUMÁTICA AGRAFEUSE PNEUMATIQUE OPERATION and MAINTENANCE MANUAL MANUAL DE OPERACIÓN Y DE MANTENIMIENTO MANUEL D’INSTRUCTIONS ET D’ENTRETIEN BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR STANLEY-BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.
PAGE 2
INTRODUCTION The Stanley-Bostitch 400 & 500 series staplers are precision-built tools, designed for high speed, high volume stapling. These tools will deliver efficient, dependable service when used correctly and with care. As with any fine power tool, for best performance the manufacturer’s instructions must be followed. Please study this manual before operating the tool and understand the safety warnings and cautions.
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SAFETY INSTRUCTIONS EYE PROTECTION which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when loading, operating or servicing this tool. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury. The employer and/or user must ensure that proper eye protection is worn.
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00 & 500 SERIES TOOL SPECIFICATIONS All screws and nuts are metric. MODEL 438S4 438S5 438S2 438S2R 450S2 538S4 538S5 LENGTH 13.98" 13.98" 13.98" 13.98" 13.98" 13.98" 13.98" (355mm) (355mm) (355mm) (355mm) (355mm) (355mm) (355mm) HEIGHT 8.84" 8.84" 8.84" 8.84" 8.84" 8.84" 8.84" (225 (225 (225 (225 (225 (225 (225 mm) mm) mm) mm) mm) mm) mm) WIDTH 2.50" 2.50" 2.50" 2.50" 2.50" 2.86" 2.86" (64 (64 (64 (64 (64 (73 (73 mm) mm) mm) mm) mm) mm) mm) WEIGHT 4.05 3.95 4.55 4.70 4.60 4.15 4.05 lb. lb.
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AIR SUPPLY AND CONNECTIONS Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool may explode, possibly causing injury. FITTINGS: Install a male plug on the tool which is free flowing and which will release air pressure from the tool when disconnected from the supply source. HOSES: Air hoses should have a minimum of 150 p.s.i. (10.6 kg/cm2) working pressure rating or 150 percent of the maximum pressure that could be produced in the air system.
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LOADING THE 400 & 500 EYE PROTECTION which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when loading, operating or servicing this tool. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury. The employer and/or user must ensure that proper eye protection is worn.
PAGE 7
TOOL OPERATION EYE PROTECTION which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when loading, operating or servicing this tool. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury. The employer and/or user must ensure that proper eye protection is worn.
PAGE 8
TOOL OPERATION CHECK: CAUTION: Remove all fasteners from tool before performing tool operation check. 1. TRIGGER OPERATED TOOL: A. With finger off the trigger, hold the tool with a firm grip on the handle. B. Place the nose of the tool against the work surface. C. Pull the trigger to drive. Release the trigger and cycle is complete. CAUTION: THE TOOL WILL CYCLE EACH TIME THE TRIGGER IS PULLED! 2. CONTACT TRIP OPERATION: A. With finger off the trigger, press the contact trip against the work surface.
PAGE 9
BASIC TOOL OPERATION Stanley-Bostitch pneumatic tools are cycled by a compressed air operated single piston design. The following illustrations show the four functional cycles that occur when the tool is operated to drive a fastener: EXHAUST OPEN FIG.1 AT REST FIG.
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TROUBLE SHOOTING PROBLEM CAUSE CORRECTION Trigger valve housing leaks air O-ring cut or cracked Replace O-ring Trigger valve stem leaks air O-ring/seals cut or cracked Replace trigger valve assembly Frame/nose leaks air Loose nose screws O-ring or Gasket is cut or cracked Bumper cracked/worn Tighten and recheck Replace O-ring or gasket Replace bumper Frame/cap leaks air Damaged gasket or seal Cracked/worn top bumper Loose cap Replace gasket or seal Replace bumper Tighten and recheck Failure t
PAGE 11
DIRECTIONAL EXHAUST DEFLECTOR Disconnect air supply. Rotate exhaust deflector to desired position. Reconnect air supply. Exhaust Deflector QUICK RELEASE MAGAZINE The 400 & 500 series staplers contain a Quick Release Magazine feature. The magazine is spring loaded to reduce jamming. When a jam does occur, a quick release mechanism at the rear of the magazine allows the magazine to move back, in order to clear the jam. ALWAYS DISCONNECT AIR SUPPLY BEFORE CLEARING A JAMMED FASTENER.