INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL Direct Vent Zero Clearance Gas Fireplace Heater LUXURY DIRECT VENT GAS FIREPLACE HEATER MODEL SERIES MULTI-FUNCTIONAL REMOTE SERIES CONTEMPORARY DVLL41FP92N-1 DVLL41FP92P-1 TRADITIONAL DVTL41FP90N-1 DVTL41FP90P-1 GAS-FIRED WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS.
TABLE OF CONTENTS SECTION PAGE Important Safety Information............................................................................................... 3 Safety Information for Users of LP Gas.............................................................................. 4 Requirements for Massachusetts....................................................................................... 5 Introduction......................................................................................................
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance. The base referred to above does not mean the fireproof base as used on wood stoves.
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do.
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1.
INTRODUCTION Instructions to Installer 1. Installer must leave instruction manual with owner after installation. 2. Installer must have owner fill out and mail warranty card supplied with the fireplace. 3. Installer should show owner how to start and operate the fireplace. This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building.
SPECIFICATIONS DVLL NAT DVLL LP DVTL NAT DVTL LP Input Btu/hr Maximum 34,500 31,500 34,500 31,500 Btu/hr Minimum 18,000 20,500 17,000 16,700 KWH (Maximum) 10.1 9.2 10.1 9.2 (Minimum) 5.3 6.0 5.0 4.9 #31, P209 #51, P210 3.10mm, P296 #51, P210 #41 #52 #41 #52 9/16 in. FULL OPEN 9/16 FULL OPEN Orifice Min. Rate Screw Air Shutter Opening - Front Height without standoff 24-1/4 in. (616 mm) 24-1/4 in. (616 mm) 24-1/4 in. (616 mm) 24-1/4 in. (616 mm) Width 51-1/16 in.
CLEARANCES Clearance to Combustibles - Shown in inches (metric) Back 1-1/4 (32mm) Side 3-1/8 (79mm) Floor 0 (0mm) Top Stand-off 12 (305mm) Top Framing Edge 12 (305mm) Minimum Height Floor To Ceiling 45-3/4 (116.
LOCATING FIREPLACE Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet (609.6cm) with a minimum vertical run of 8 feet (243.8cm). See details in Venting Section. See Figure 6.
GAS SUPPLY The gas pipeline can be brought in through the left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Inside Diameter Tubing, Type L Outside Diameter Nat. L.P. Nat. L.P. 0-10ft 0-3m 1/2 in. 12.7mm 3/8 in. 9.5mm 1/2 in. 12.7mm 3/8 in. 9.5mm 11-40ft 4-12m 1/2 in. 12.7mm 1/2 in. 12.7mm 5/8 in. 15.9mm 1/2 in. 12.7mm 41-100ft 13-30m 1/2 in. 12.
INSTALLATION Vent Pipe Clearance Note: Maintain one inch (1 in.) of clearance around vertical vent pipe. See Figure 9. For horizontal vent, maintain a minimum 1 in. clearance to the bottom and sides of the vent, and 3 in. clearance to combustibles above the vent pipe. See Figure 10. TOP OF VENT PIPE 4” DIAMETER FLUE 3” (76mm) 6-5/8” DIAMETER INTAKE VENT ► ◄ VENT PIPE 1” (25mm) MINIMUM CLEARANCE AROUND VENT PIPE 2” (50.8mm) 1” (25.
INSTALLATION Locate the two (2) steel standoffs and two (2) header shields attached to the back of the fireplace. 2. Remove the two (2) screws that secure the standoffs and header shields in place; save the screws. 3. The right and left standoffs have a perforation located in the middle. Bend them at the perforation to a little more than 90°. 4. Bend the short tabs on each end the opposite direction. Secure the standoffs to the fireplace top with three (3) screws each from the hardware bag.
INSTALLATION Flush Wall Installation HEADER: A DOUBLE HEADER OR PLACING THE HEADER VERTICALLY IS RECOMMENDED ▼ FIRST 13-1/2” (343mm) NON-COMBUSTIBLE FINISHED WALL ► TOP OF THE FIREPLACE ▲ ▼ STANDOFF 12” (305mm) HEIGHT ABOVE TOP OF THE FIREPLACE ▼ Framing Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier.
VENTING FIREPLACE Vertical, 90° Elbow To Horizontal Out The Wall Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed.
VENTING FIREPLACE Maximum Horizontal Run For A Minimum Vertical Rise Corner Installation Vertical, 90° Elbow To Horizontal Out The Wall ► 20” (50.8 cm) MAXIMUM B A ◄ ► ▼ ▲ C ► ▼ ► ▲ E ◄ * ◄ 24” (609.6mm) MINIMUM VENT PIPE LENGTH ▼ ◄ VENT CAP THIMBLE WALL FIRESTOP D ▼ *NOTE: YOU MUST USE A 2’ (609.6mm) VERTICAL VENT PIPE AS YOUR FIRST SECTION BEFORE INSTALLING THE ELBOW. Figure 19 DVLL/DVTL A 62-1/4 in. (158.1 cm) B 44-1/16 in. (111.9 cm) C 24-5/8 in. (62.6 cm) D 88-1/16 in. (223.
VENTING FIREPLACE To Use the Vent Graph 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. Select the indicated dimension, and position the unit in accordance with same. EXAMPLE A: If the vertical dimension from the top of the unit is 35 ft. (10.
VENTING FIREPLACE Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12 in. (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7 in. (178mm) below grade level. The 7 in. (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. Ensure the sidewall venting clearances are observed.
VENTING FIREPLACE Example Of Possible Venting System Using Two (2) 90° Elbows Examples of possible venting systems using two (2) 90° elbows. V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two (2) 90° elbows as shown in Figure 25 is 37 ft. (11.28 m).
VENTING FIREPLACE 10” m) 4m (25 C V CENTER OF ELBOW B 12” m) 5m (30 H VENT CAP C B A ◄ CENTER OF FRAMING (MINIMUM VENT) ▲ 9” (229mm) MINIMUM TO SIDE WALL ▼ Figure 27 Figure 26 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE Positioning the Fireplace FIREPLACE HARD ELBOW DIMENSIONS SERIES A B C 55-5/8 in. 5 in. 7 in. DVLL/DVTL (141.
EXAMPLES - TOP VENT RUN ◄ 24” ► 24” MINIMUM CLEARANCE TO COMBUSTIBLES ▲ ◄ H1 ►◄ H2 ► ◄ H2 ► ▲ ◄ H1 ► V1 V1 ▼ ▼ If total horizontal needs to be 8' (2.44 m), then the minimum required vertical is 5' (1.52 m). If total horizontal needs to be 10' (3.05 m), then the minimum required vertical is 7' (2.13 m). H=8' (+90°) = 11' (equivalent horizontal) H=10' (90° + 90°) = 16' (equivalent horizontal) H=2.44 m (+90°) = 2.44 m (equivalent horizontal) H= 3.05 m (90° + 90°) = 4.
EXAMPLES - TOP VENT RUN ◄ H1 ►◄ H2 ► ▲ V1 ▼ If total vertical is to be 9' (2.74 m), then the maximum allowed horizontal run can be 20' (6.10 m). H=20' H=6.10 m From the graph the allowed vertical is 20' (6.10 m).
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 31 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3 in.) (76mm) on top, and (1 in.) (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20 in.
VENT CLEARANCES ► ► ▲ ▲ ► ► ▼ ▲ ▼ ▼ ◄ ▲ ► ▼ ► ► ► ▼ ▼ ▲ ► ▲ ► ▲ ► ► ► ► ▼ ► ► ▼ ► ► VENT TERMINAL ► ► ▲ AREA WHERE TERMINAL IS NOT PERMITTED AIR SUPPLY INLET Figure 32 A = *Clearance above grade, veranda, porch, deck or balcony [*12 inches (30cm) minimum] B = clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances < 100,000 Btuh (30kW) C = clearance to permanently closed window [minimum 12 inches (30cm) recommended to prevent condensation
VENT SYSTEM IDENTIFICATION Installing Vent Components Begin the vent system installation by installing the first Duravent component to the starting collar, 24 inch (60.10 cm) minimum straight pipe on the top of the appliance, then the remaining pipe length and the horizontal or vertical termination kit. NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant.
VENTING FRAMING AND FINISHING Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance on both sides and bottom of the flue pipe to combustibles on all horizontal pipe sections and elbows.
VENTING FRAMING AND FINISHING If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. See Figure 37. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole. See Figure 38. NAILS, 4 REQUIRED CEILING FIRESTOP ▼ ▼ NOTE: Remove insulation from the framed area in the attic before installing the firestop and/or vent pipes.
HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. Warning: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided. Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to the exterior wall.
VERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. 24” MIN. (609.6mm) ► Cover the opening of the vent pipe and cut and frame the roof hole. Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to frame must withstand high winds.
VERTICAL TERMINATION Installing the Vent System in a Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. Vertical vent runs on the outside of a building may be, but are not required to be installed inside a chase. CAUTION: Treatment of firestop spacers and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes.
FINISHING THE WALL Finishing The Wall For DF414BL DF41W Series & DF41EHPBL Decorative Front A minimum of 5/8 in. (15.8mm) is required from the bottom of the fireplace to the top of the hearth extension material. A minimum of 1/8 in. (3mm) is required from the side of the unit to combustible material. Finishing The Wall for DF414BL, DF41W Series, & DF41EHPBL Decorative Front With Finishing Materials Greater Than 1 in. (25.4mm) Thick For finishing materials over 1 in. (25.
FINISHING THE WALL Finishing The Wall for DF412BL Decorative Front With Inside Fit 55-1/2” x 13-1/2” (141cm x 343mm) NON-COMBUSTIBLE BOARD ▼ The inside fit front allows for finishing over the face of the fireplace and right up to the removable front. 1. After installing the fireplace, install the front kit. 2. Locate the side stone stops, loosen the four front screws a few turns - do not remove them. 3. Slip the side stone stop under the four screws and tighten. Repeat for the other side. 4.
DVTL LOG PLACEMENT Before you begin: If you are installing logs into the DVTL36 Model then this fireplace is supplied with a set of 8 ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber. The positioning of logs is critical to safe and clean operation of this fireplace.
DVLL Glass Media Installation Installation of the glass media is critical to safe and clean operation of the fireplace. 1. 2. WARNING Failure to position the parts in accordance with the diagrams and instructions below or failure to use only parts specifically approved for use with this heater may result in property damage or personal injury. 3. 4.
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before lighting smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
OPERATING INSTRUCTIONS RF VALVE OPERATION (AF-4044 Electronic Gas Valve system only) NOTE: THE FIREPLACE WILL ONLY OPERATE WITH THE HAND HELD REMOTE TRANSMITTER. THE TRANSMITTER CONTROLS ALL FUNCTIONS OF THE FIREPLACE. Please refer to the separate instructions for detailed operation and programming of the Multi-function Remote Control. The AF-4044 Electronic Gas Control Valve features a Remote controlled High/Low Variable - 6 Volt DC Motor Drive. This gas control uses a spark to pilot burner assembly.
OPERATING INSTRUCTIONS REMOTE CONTROL FEATURE: The Control Module has a built in remote control receiver which allows the user to program the hand held remote transmitter. 1. There is a switch located on the right side of the Control Module that reads REMOTE/OFF. 2. When the remote/off switch is in the OFF position the appliance will operate from an appliance mounted rocker switch or optional wall switch connected to the two (2) BROWN wires on the Control Module. 3.
MAINTENANCE INSTRUCTIONS TROUBLESHOOTING IMPORTANT: All service and trouble-shooting procedures should be performed by an experienced qualified service technician. If the pilot will not stay lit: 1. 2. 3. 4. OPTIONAL GAS CONVERSION KITS Please contact your dealer or distributor for the proper Conversion kit for these fireplace models. Conversion kits will include complete instructions, minimum rate screw, plus the pilot and main burner orifice for the gas type required.
MAINTENANCE AND SERVICE Please Note It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process. Please ensure that your room is well ventilated - open all windows.
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. DF412BL DF414BL DVFS41SBL DG41C DVP41LKR FBB9 DECORATIVE ACCESSORIES 2" (50.8 mm) Decorative Front 4" (101.
OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY) NOTE: INSTALL GLASS PANELS BEFORE INSTALLING THE GLASS MEDIA BEADS. PLACING THE OPTIONAL DECORATIVE GLASS PANELS INTO THE DVLL41 FIREPLACE: 1. Remove front glass and door. Be sure there are no glass media beads on the media tray. 2. Carefully unpack the glass pieces. Wear gloves to prevent any accidental cuts and to prevent fingerprints on the glass. 3.
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time.
DVLL PARTS LIST Index No. Part Number Description 1 28452 Standoff Support 2 28454 Standoff Support 3 28453 Upper Standoff (Qty. 2) 4 28482 Porcelain Firebox Liner - Left 5 28481 Porcelain Firebox Liner - Back 6 28483 Porcelain Firebox Liner - Right 7 28465 Support Bracket (Qty. 2) 8 28428 Vertical Vent Baffle (Qty. 2) 9 28497 Pilot Shield 10 R3492 Three-prong receptacle (Qty.
DVLL EXPLODED VIEW 23 24 25 26 22 30 28 27 29 3 1 3 20 2 19 21 4 5 19 19 8 14 7 9 6 13 15 7 11 12 10 18 16 17 Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
DVTL PARTS LIST Index No. Part Number 1 28452 Top Standoff Support 2 28454 Top Standoff Support 3 28453 Top Standoff (Qty. 2) 5 28498 Pilot Shield 6 R3492 7 R3490 8 Index No. Part Number N/S 28431 Flue Baffle N/S P296 Orifice, Nat N/S P210 Orifice, LP N/S 29749 Log Set Three-prong receptacle (Qty.
DVTL EXPLODED VIEW 22 23 24 25 29 27 28 26 1 3 21 3 18 2 19 18 18 4 11 20 8 5 7 11 10 6 9 15 12 14 13 32 16 17 33 34 31 30 35 36 37 Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).
Empire Comfort Systems 918 Freeburg Avenue Belleville, Illinois 62220-2623 EMPIRE Comfort Systems Web Site www.empirecomfort.
Empire Comfort Systems 918 Freeburg Avenue Belleville, Illinois 62220-2623 EMPIRE Comfort Systems Web Site www.empirecomfort.
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Château, Boulevard, or Mantis fireplace that is not installed by the selling dealer or that dealer’s direct contract agents.
APPLIANCE SERVICE HISTORY Date Page 50 Dealer Name Service Technician Name Service Performed/Notes 29843-2-0612
APPLIANCE SERVICE HISTORY Date Dealer Name 29843-2-0612 Service Technician Name Service Performed/Notes Page 51
EMPIRE Comfort Systems Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.
