Bowflex® BXE116 and BXE216 Service Manual Service Manual 8017807.121517.
Important Safety Instructions and General Troubleshooting Information for the ® Bowflex BXE116 / BXE216 Ellipticals Service Procedures 8017809.121517.A NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Nautilus Customer Service at 1-800-605-3369.
ermanence of Marking Test. SAFETY WARNING LABELS AND SERIAL NUMBER WARNING! • Injury or death is possible if caution is not used while using this machine. • Keep children and pets away. • Read and follow all warnings on this machine. • Refer to the Owner’s Manual for additional warnings and safety information. • The heart rate displayed is an approximation and should be used for reference only. • Not intended for use by anyone under 14 years of age.
SPECIFICATIONS Maximum User Weight - BXE116: 375 lbs. (170 kg) - BXE216: 400 lbs (181.4 kgs) Maximum Pedal Height - with full incline: 29” ( 73.7 cm) Machine Weight: approx. 263 lbs (119 kg) Power Requirements: Operational Voltage: Operating Current: Heart Rate Chest Strap: 70” (177.8 cm) 120V AC @60Hz 2A 1 CR2032 battery 31” (78.8 cm) This product, its packaging, and components contain chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Grounding Instructions This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Moving Your Machine The fitness machine weighs approximately 263 lbs (119 kg) when fully assembled and requires caution when being moved. Use the Transport Handle found under the rear of the machine to move it. To get access to the Transport Handle, turn the Levelers until you have sufficient clearance between the machine and floor. Adjustments Your machine can be rolled on the transport wheels to a new location. Lower your machine slowly into its new location without injury to your head or fingers.
CONNECTIVITY Bluetooth® Connectivity with the “Bowflex Results Series™” Fitness App This fitness machine is equipped with Bluetooth® connectivity and can wirelessly sync with the “Bowflex Results Series™” Fitness App on supported devices. The Software App syncs with your fitness machine to track total calories burned, time, distance, and more. It records and stores every workout for quick reference. 1. Download the free Software App, named Bowflex Results Series™.
MAINTENANCE Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks. Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done. Worn or damaged components must be repaired or replaced immediately. Only manufacturer supplied components can be used to maintain and repair the equipment.
Maintenance Parts Console Console Shroud Upper Handlebar, Left Upper Handlebar, Right Inner Handlebar Shroud, Right Static Handlebars Console Mast Collar Tray Lower Handlebar, Right Pivot Rod Console Mast Upper Shroud, Left Upper Shroud, Right Cap, Large Cap, Small Shroud, Right Lower Handlebar, Left Leg, Right Shroud, Left Rail Assembly Base Assembly Leg, Left Cap, Small Cap, Large Crank Cover Shroud, Incline Front Stabilizer Inner Handlebar Shroud, Left Outer Handlebar Shroud, Left Ou
TROUBLESHOOTING Service Mode Procedures PROCEDURE 1: CHECK FIRMWARE VERSION AND ERROR LOG: 1. Hold down the PAUSE/STOP button and Down arrow button together for 3 seconds while at the Welcome screen to enter the Console Setup Mode. 2. The Console displays the TOTAL HOURS screen. 3. Push the Right arrow button to show the Console Firmware Version. 4. Record the code. 5. Push the Right arrow button four times. 6. The Console display shows “VIEW ERROR MSG NO” prompt. 7. Push the Up arrow button.
Service Mode Procedures PROCEDURE 3: BUTTON (or KEY) TEST: 1. Hold down the PAUSE/STOP button and Down arrow button together for three seconds while at the Welcome screen to enter the Console Setup Mode. 2. The Console displays the TOTAL HOURS screen. 3. Hold down the PAUSE/STOP button and Down arrow button together for 3 seconds to go into the Engineering Mode. 4. Push the Down arrow button 14 times until the Console displays “ENTR KEY TEST”. 5. Push the Enter button.
Service Mode Procedures 23 1 2 22 3 21 4 20 5 19 6 7 Manual Fat Burn 9 Calorie Burn Calorie Goal Heart Rate 10 8 START 13 11 5k 12 User 30 8 Min. Interval 16 Min.
TROUBLESHOOTING No display/partial display/unit will not turn on Check electrical (wall) outlet Make sure unit is plugged into a functioning wall outlet. Check connection at front of unit Connection should be secure and undamaged. Replace adapter or connection at unit if either are damaged. Check data cable integrity All wires in cable should be intact. If any are visibly crimped or cut, replace cable. Check data cable connections/orientation Be sure cable is connected securely and oriented properly.
Condition/Problem Resistance does not change (machine turns on and operates) Things to Check Solution Check Console Check for visual sign that Console is damaged. Replace Console if damaged. Check data cable integrity All wires in cable should be intact. If any are visibly crimped or cut, replace cable. Check data cable connections/ orientation Be sure cable is connected securely and oriented properly. Reseat all connections. Small latch on connector should line up and snap into place.
Unit rocks/does not sit level Check leveler adjustment Adjust levelers until machine is level. Check surface under unit Adjustment may not be able to compensate for extremely uneven surfaces. Move machine to level area. Foot pedals loose/unit difficult to operate Hardware Tightly secure all hardware on the Pedal Arms and Handlebar Arms. Drive train click/tick noise once per full crank revolution Check crank/pulley assembly Disconnect left and right foot assemblies and rotate crank.
MACHINE SETTINGS MODE The Machine Settings Mode lets you view the total run hours for the machine and the current versions of the main systems. 1. Hold down the PAUSE/STOP button and Down button together for 3 seconds while in the Power-Up Mode to access the Machine Settings Mode. Note: Push PAUSE/STOP to exit the Machine Settings Mode and return to the Power-Up Mode screen. 2. The Console displays the TOTAL HOURS for the machine. 3. Push the Right button to go to the next option. 4.
ENGINEERING MODE ENGINEERING MODE is a sub-menu from the MACHINE SETTINGS MODE. Most of the options contained within the Engineering Mode are for Service Technicians and should not need to be accessed by a user. To access the Engineering Mode: 1. From the Power Up (or Welcome) screen, push and hold down the PAUSE/STOP button and Down arrow button for about 5 seconds to go into the Console Setup Mode. The Console display will show the TOTAL HOURS with the current value.
ELECTRICAL WIRING DIAGRAM USB PCB WIRELESS HR FAN CONSOLE PCB RIGHT SPEAKER TO HR CONTACTS LEFT SPEAKER WIRELESS HR MODULE RIGHT HANDLEBAR CONSOLE MAST LEFT HANDLEBAR REMOTE INCLINE REMOTE RESISTANCE ENGINE MCB SERVO SPEED SENSOR LIFT MOTOR 3 2 PWR L N SWITCH 4 1 G EARTH GROUND ON/OFF 18
DEMONSTRATION MODE Demonstration Mode educates an observer about the console in a trade show or retail environment. During Demonstration Mode, the Console will display each workout Program for 4 seconds from a specific point of the workout. The Fitness machine ships with Demonstration Mode inactive. 1. With the machine at the Power-Up Mode screen, push and hold down the PAUSE/STOP button and the ENTER button for 3 seconds to shift the Console into the Demonstration Mode.
Demonstration Mode on the Bowflex® BXE116/BXE216 Elliptical and BXT116/BXT216 Treadmill fitness machines Service Procedure Skill Level: I 8016500.101517.A NOTICE: This document provides instructions on activating/deactivating the demonstration mode on the Bowflex® BXE116/BXE216 Elliptical and BXT116/ BXT216 Treadmill machines. When in demonstration mode, the Console will cycle through the workout programs. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369.
Adjust the Belt Tension on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017810.121517.A NOTICE: T his document provides instructions to adjust the Belt Tension on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine. Nautilus, Inc.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a 6mm hex wrench, remove the indicated hardware from the Lower Left Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest.
4. Using a small standard screwdriver, gently pry the indicated Cap off of the center of the Left Crank Cover. 5. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Left Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws.
Note: Your machine may not match the image. For reference only. 6. To test the Drive Belt tension: • Push the Drive Belt downward at the midpoint (M) between the pulleys and measure the distance. The Drive Belt should have only 0.25” (0.64 cm) of give. 0.25” 0.64 cm } Or: • Hold the edges of the Drive Belt at the midpoint (M) and twist it. The Drive Belt should turn only 90 degrees (1/4 turn, to vertical). M If the tension is correct, go to Step 10.
10. Re-assemble the machine in the reverse order of when the parts were removed. 11. Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
Set the Brake Tension (Calibration) on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017811.101517.A NOTICE: T his document provides instructions to the set the Brake Tension on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. With power supplied to the machine and it turned on, adjust the Resistance to the highest setting. Allow the machine to adjust to the new resistance level. 2. Unplug the power cord from the machine and wait 5 minutes.
5. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly. NOTICE: This step may require two people. 6. Using a small standard screwdriver, gently pry the Cap off of the center of the Crank Cover. 7. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover.
9. Insert 2.5” x 10” cardboard between the Flywheel and the Brake Magnet, and tape the cardboard to the Brake Magnet. Note: Be sure the cardboard covers all of the Brake Magnet. Brake Magnet Flywheel Flywheel Brake Magnet Servo Motor 10. To adjust the Brake tension, loosen the 2 hex head bolts and move the Servo Motor assembly until the closest point on the Brake Magnet is within 3.0mm (1/8”) of the Flywheel. Tighten the bolts.
14. Re-assemble the machine in the reverse order of when the parts were removed. Put the Left Shroud in position first to align the screws for the Right Shroud. Install the top screws first. Be sure the tabs in the Motorized Lift Cover snap into the Side Shrouds. NOTICE: T his step may require two people. Be sure not to crimp any cables. 15. Inspect your machine to ensure that all hardware is tight and components are properly assembled.
Replace the Brake Assembly on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017812.121517.A NOTICE: T his document provides instructions for the replacement of the Brake Assembly on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a 6mm hex wrench, remove the indicated hardware from the Lower Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest.
5. Using a small standard screwdriver, gently pry the indicated Cap off of the center of the Crank Cover. 6. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 7. Repeat steps 1-6 on the other side of the machine.
8. Insert 2.5” x 10” cardboard between the Flywheel and the Brake Magnet, and tape the cardboard to the Brake Magnet. Note: Be sure the cardboard covers all of the Brake Magnet. Brake Magnet Hardware Brake Magnet Flywheel Brake Magnet Hardware Flywheel Brake Magnet 9. Pull back on the Brake Arm enough to clear the Motor Pulley Shaft. Move it to the side and gently allow it to come to rest against the cardboard on the flywheel. 10.
12. Re-assemble the machine in the reverse order of when the parts were removed. Tape the cardboard to the new Brake Magnet. Be sure the cardboard will completely cover the new Brake Magnet before installation. NOTICE: D o not crimp the cables. 13. Before fully attaching the Shrouds, power up the machine to verify that the Magnet Arm can move freely, and that the Brake Magnet and Flywheel do not touch at the maximum resistance level. ! Machine is on. Current is active. There is risk of electrical shock.
Replace the Console Assembly on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017813.121517.A NOTICE: T his document provides instructions for the replacement of the Console Assembly on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. 1. To remove the Console Junction Cover, pinch the sides to release the side snaps, and then pivot it forward and off of the machine. Console Console Junction Cover Console Junction Cover 2.
3. Gently lift and remove the Console/Static Handlebar Assembly from the Console Mast and disconnect the five cables (the Input/Output, Lift Motor, Resistance Control, Wireless Heart Rate, and Incline Control Cables) that come from the back of the Console. Note: Do not let the Cables fall down inside the Console Mast. If necessary, use a rubber band or wire tie to secure them. This step may require two people. 4.
Initial Setup During the first power-up, the Console should be setup with the date and time. 8. Set Date: Push the Increase/Decrease buttons to adjust the currently active value (flashing). Push the Left/Right buttons to change which segment is the currently active value (month / day / year). 9. Push the Right button to set. 10. Set Time: Push the Increase/Decrease buttons to adjust the currently active value (flashing).
Replace the Console Mast on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017842.121517.A NOTICE: T his document provides instructions for the replacement of the Console Mast on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. 1. To remove the Console Junction Cover, pinch the sides to release the side snaps, and then pivot it forward and off of the machine. Console Console Junction Cover Console Junction Cover 2.
3. Gently lift and remove the Console/Static Handlebar Assembly from the Console Mast and disconnect the five cables (the Input/Output, Lift Motor, Resistance Control, Wireless Heart Rate, and Incline Control Cables) that come from the back of the Console. Note: Do not let the Cables fall down inside the Console Mast. If necessary, use a rubber band or wire tie to secure them. This step may require two people. 4. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers.
5. Using a #2 Phillips screwdriver, remove the two screws that secure the Interior Pivot Cover to the Handlebar Arm. Interior Pivot Cover 6. Using a 6mm hex wrench and a 13mm wrench, remove the indicated hardware from the Lower Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest. Be sure not to be in the path of the Handlebar Arm.
8. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 9. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 10. Remove the Handlebar Arm from the machine. Handlebar Cable 11. Repeat steps 5-10 on the other side of the machine. 12. Using a #2 Phillips screwdriver, remove the screws that secure the Upper Shrouds and Tray. Note: Be sure to observe how the Handlebar Cables route through the Upper Shrouds to assist with re-assembly.
13. Using a 6mm hex wrench, remove the hardware (indicated) from the Console Mast. Slightly pull the Mast up and disconnect the cables. Set the hardware aside for reassembly. NOTICE: D o not crimp the cables. Do not allow the cables to fall down into the Main Unit or into the Console Mast. This step may require two people. 14. Re-assemble the machine in the reverse order of when the parts were removed. NOTICE: Do not crimp the cables. 15.
Replace the Crank Arm on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017814.121517.A NOTICE: T his document provides instructions for the replacement of the Crank Arm on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine. Nautilus, Inc.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. Crank Cover 2. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 3. Remove the Leg from the Crank Arm. 4.
6. Using a 14mm socket and ratchet, remove the Lock Nut from the Crank Arm. Crank Arm Note: Image does not match your machine. For illustrative purposes only. 7. Thread the Crank Puller into the Crank Arm. When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show. Note: Be sure the end of the Bolt (CP1) of the Crank Puller is flush with the Nut (CP2) as shown, before use. CP1 CP2 CP3 8.
Replace the Crank Cover on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017844.121517.A NOTICE: T his document provides instructions for the replacement of the Crank Cover on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. Crank Cover 2. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 3. Remove the Leg from the Crank Arm. 4.
Replace the Drive Belt and Flywheel on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017815.121517.A NOTICE: T his document provides instructions for the replacement of the Drive Belt and Flywheel on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. Interior Pivot Cover 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the indicated Cap off of the center of the Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 16. Repeat steps 14-15 on the other side of the machine. Crank Cover 17. Using a #2 Phillips screwdriver, remove the 7 indicated screws (with arrows) that secure the Left Shroud.
18. Measure or mark a piece of scrap paper the length from the end of the Tensioner Bolt to the outer Tensioner Nut. This will assist with reassembly. Drive Belt 19. Using a 10mm wrench, loosen and remove the outer Tensioner Nut so the Tension Bolt can be released from the Tensioner Bracket. Flywheel 22. Using a 6mm hex wrench and a 13mm wrench, loosen the Tensioner Assembly Hardware (A) that attaches the Tensioner Assembly to the Frame Bracket.
26. Center the Flywheel Axle in the Frame Brackets and hand tighten the hardware on each end of the Flywheel Axle. 27. Put the Drive Belt onto the Drive Pulley. Make sure the Drive Belt is aligned on the Flywheel Pulley, Belt Tensioner and Drive Pulley. 0.25” 0.64 cm } 28. Before you fully tighten the Flywheel hardware, adjust the Tensioner Bolt to the recorded length and tighten the hardware Tensioner Nuts. Make sure that the belt tension is correct. M Note: Your machine may not match the image.
34. Before fully attaching the Shrouds, power up the machine to verify that the Magnet Arm can move freely, and that the Brake Magnet and Flywheel do not touch at the maximum resistance level. ! Machine is on. Current is active. There is risk of electrical shock. Be sure to keep fingers clear of all pinch hazards when you change the resistance level. 35. Re-assemble the machine in the reverse order of when the parts were removed.
Replace the Front Stabilizer on the Bowflex® BXE116 / BXE216 Treadmill Replacement Procedure Skill Level: I 8017816.121517.A NOTICE: T his document provides instructions for the replacement of the Front Stabilizer on the Bowflex® BXE116 / BXE216 Treadmills. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Place a static object (like a book or box) under the front of the main frame but not under the Front Stabilizer. The static object should not be compressible. Front Stabilizer 2.
Replace the Upper and Lower Handlebars on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017817.121517.A NOTICE: T his document provides instructions for the replacement of the Upper and Lower Handlebars on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using a 6mm hex wrench and a 13mm wrench, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine. 8.
Replace the Remote Incline or Resistance Cable to the Upper Handlebars on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017818.121517.A NOTICE: T his document provides instructions for the replacement of the Remote Incline or Resistance Cable to the Upper Handlebars on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. 1. To remove the Console Junction Cover, pinch the sides to release the side snaps, and then pivot it forward and off of the machine. Console Console Junction Cover Console Junction Cover 2.
3. Gently lift and remove the Console/Static Handlebar Assembly from the Console Mast and disconnect the five cables (the Input/Output, Lift Motor, Resistance Control, Wireless Heart Rate, and Incline Control Cables) that come from the back of the Console. Note: Do not let the Cables fall down inside the Console Mast. If necessary, use a rubber band or wire tie to secure them. This step may require two people. 4. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers.
5. Using a #2 Phillips screwdriver, remove the two screws that secure the Interior Pivot Cover to the Handlebar Arm. Interior Pivot Cover 6. Using a 6mm hex wrench, remove the indicated hardware from the Lower Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest. Be sure not to be in the path of the Handlebar Arm.
8. Depending on which cable is being replaced (Incline is left, resistance is right), slightly pull that Handlebar Arm off the machine to expose the Cable Connections. Note: These images show the left or Incline cable being replaced. 9. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. Handlebar Cable 10. Remove the Handlebar Arm from the machine. 11. Remove the Handlebar Arm from the machine. 12.
14. Remove the indicated grommet (by arrow) from the Console mast that secures the Remote Incline Cable and remove it from the Cable. 15. Tie a length of string to the end of the Remote Incline Cable. Hold the other end of the Remote Incline Cable and carefully pull it out of the Console Mast so that the string extends through the Console Mast. NOTICE: Do not crimp the cables. 16. Untie the string from the old Remote Incline Cable and discard the old cable. 17.
Replace the Incline Adjuster Assembly on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017819.121517.A NOTICE: T his document provides instructions for the replacement of the Incline Adjuster Assembly on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the Cap off of the center of the Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 16. Repeat steps 14-15 on the other side of the machine. Cap (removed from center of Crank Cover) Crank Cover 17.
18. Count the number of threads showing on the Lift Motor Shaft between the Collar Nut and the Lift Motor base, and record the number. Lift Motor Shaft 19. Using the 18mm socket and wrench and 18mm open end wrench, loosen and remove the hex head bolts that attach the Incline Adjuster Assembly to the Lift Motor shaft. Set the bolts aside for reassembly. Lift Motor Collar Nut 20. Carefully remove the old Incline Adjuster Assembly and discard.
Replace the Input/Output (I/O) or Lift Motor Cables on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017820.121517.A NOTICE: T his document provides instructions for the replacement of the Input/Output (I/O) or Lift Motor Cables on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. 1. To remove the Console Junction Cover, pinch the sides to release the side snaps, and then pivot it forward and off of the machine. Console Console Junction Cover Console Junction Cover 2.
3. Gently lift and remove the Console/Static Handlebar Assembly from the Console Mast and disconnect the five cables (the Input/Output, Lift Motor, Resistance Control, Wireless Heart Rate, and Incline Control Cables) that come from the back of the Console. Note: Do not let the Cables fall down inside the Console Mast. If necessary, use a rubber band or wire tie to secure them. This step may require two people. 4. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers.
5. Using a #2 Phillips screwdriver, remove the two screws that secure the Interior Pivot Cover to the Handlebar Arm. Interior Pivot Cover 6. Using a 6mm hex wrench, remove the indicated hardware from the Lower Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest. Be sure not to be in the path of the Handlebar Arm.
8. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 9. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 10. Remove the Handlebar Arm from the machine. Handlebar Cable 11. Repeat steps 5-10 on the other side of the machine. 12. Using a #2 Phillips screwdriver, remove the screws that secure the Upper Shrouds and Tray. Note: Be sure to observe how the Handlebar Cables route through the Upper Shrouds to assist with re-assembly.
13. Using a 6mm hex wrench, remove the hardware (indicated) from the Console Mast. Slightly pull the Mast up and disconnect the cables. Set the hardware aside for reassembly. NOTICE: D o not crimp the cables. Do not allow the cables to fall down into the Main Unit or into the Console Mast. This step may require two people. Console Mast 14. Tie a length of string to the lower end of the cable being replaced.
Replace the Lift Motor Assembly on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017821.121517.A NOTICE: T his document provides instructions for the replacement of the Lift Motor Assembly on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the Cap off of the center of the Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 16. Repeat steps 14-15 on the other side of the machine. Cap (removed from center of Crank Cover) 17. Using a #2 Phillips screwdriver, remove the 7 indicated screws (with arrows) that secure the Left Shroud.
19. Using a short #2 Phillips screwdriver, remove the indicated screws (by arrows) from the MCB Cover. Carefully remove the MCB cover. NOTICE: Do not crimp the cables. MCB Cover Zip Ties Note: Y our machine may not match the image. For reference only. 20. Using a #2 Phillips screwdriver, remove the top screw to free the Lift Motor ground wire. Hand tighten the top screw to hold the MCB Assembly in position on the Frame until reassembly.
21. Disconnect the Lift Motor cable from the Motor Control Board after noting the connector locations. Note: B e sure to note where all cables attach for re-assembly. Power Inlet (line) Power Inlet (neutral) Lift motor common (neutral) Lift Motor CW (line) Lift Motor position potentiometer Lift Motor CCW (line) Servo Control Lift Motor Wire (to Console) 22. Remove the zipties that hold the cables. 23.
24. Remove the indicated hardware (by arrow) that attaches the Lift Motor Assembly to the Frame. NOTICE: Do not crimp any cables. 25. Remove old Lift Motor assembly, and discard. Lift Motor Assembly Lift Motor Collar Nut 26. Install the replacement Lift Motor assembly and hardware to the Frame. Note: Do not connect the Incline Adjuster Assembly at this stage. 27. Connect the Lift Motor cable to the proper locations on the MCB. Secure the cables with zipties.
RIGHT SPEAKER 37. Re-assemble the machine in the reverse order of when the parts were removed. Put the Left Shroud in position first to align the screws for the LEFT Right Shroud. Install the top screws first. Be sure the tabs in the Motorized Lift Cover snap into the Side Shrouds. SPEAKER NOTICE: This step may require two people. Be sure not to crimp any cables. Note: Self-tapping screws attach the Shrouds to the Frame. WIRELESS HR MODULE 38.
Replace the Motor Control Board on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017822.121517.A NOTICE: T his document provides instructions for the replacement of the Motor Control Board (MCB) on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the Cap off of the center of the Right Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Right Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. Crank Cover Cap (removed from center of Crank Cover) Lift Motor Cable Input/Output (I/O) Cable 16. Observe the cable routing from the Motor Control Board (MCB) Assembly on your machine.
17. Remove the zipties that hold the cables. 18. Using a short #2 Phillips screwdriver, remove the indicated screws (by arrows) from the MCB Cover. Carefully remove the MCB cover. NOTICE: Do not crimp the cables. MCB Cover Zip Ties Note: Y our machine may not match the image. For reference only. Lift motor ground wire 19. Disconnect the cables from the Motor Control Board after noting their locations (see next page for detailed image). Note: B e sure to note where all cables attach for re-assembly.
PCB RIGHT SPEAKER 22. Installation is the reverse procedure. Put the Left Shroud in position LEFT first to align SPEAKER the screws for the Right Shroud. Install the top screws first. Be sure the tabs in the Motorized Lift Cover snap into the Side Shrouds. NOTICE: T his step may require two people. Be sure not to crimp any cables. Note: Self-tapping screws attach the Shrouds to the Frame. WIRELESS HR MODULE RIGHT HANDLEB CONSOLE MAST 23.
Replace the Pedals and Legs on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017823.121517.A NOTICE: T his document provides instructions for the replacement of the Pedals and Legs on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. Note: This procedure shows the removal and replacement of the Left Pedal and Leg. To remove the Right Pedal and Leg, adjust the procedure accordingly. Leg 1.
5. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 6. Remove the old Leg and replace with the new one. 7. Re-assemble the machine in the reverse order of when the parts were removed. 8. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
Replace the Power Switch Assemly on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017824.121517.A NOTICE: T his document provides instructions for the replacement of the Power Switch Assembly on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the Cap off of the center of the Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 16. Repeat steps 14-15 on the other side of the machine. Cap (removed from center of Crank Cover) 17. Using a #2 Phillips screwdriver, remove the 7 indicated screws (with arrows) that secure the Left Shroud.
19. Using a #2 Phillips screwdriver, remove the two screws (one indicated) from each side of the Power Switch Cover. Remove the Cover. Power Switch Cover 20. Note the location of each cable and how they connect to the old Power Switch Assembly. 21. Carefully disconnect a cable and connect it to the new Power Switch Assembly. Repeat until all cables are connected to the new Power Switch Assembly. 22. Using a #2 Phillips screwdriver, remove the two indicated screws from the old Power Switch Assembly.
Replace the Rail Assembly on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017825.121517.A NOTICE: T his document provides instructions for the replacement of the Rail Assembly on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Be sure the Incline Assembly on the Rail Assembly is fully lowered. Do not adjust the incline angle when on the machine. Be sure the area below the machine is clear before lowering.
6. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 7. Remove the Leg and Pedal Assembly from the Frame Assembly. 8. Repeat steps 2-6 on the other side of the machine. 9. Place a static object (like a book or box) under the back of the main frame but not under the Rail Assembly. The static object (*) should not be compressible. 10. Using a 6mm hex wrench and a 13mm wrench, remove the 2 indicated screws ( by arrow) that attach the Rail Assembly to the Incline Arm.
Replace the Servo Motor on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017826.121517.A NOTICE: T his document provides instructions for the replacement of the Servo Motor on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. Interior Pivot Cover 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a 6mm hex wrench, remove the hardware (indicated) from the Console Mast. Slightly pull the Mast up and disconnect the cables. Set the hardware aside for reassembly. Console Mast NOTICE: D o not crimp the cables. Do not allow the cables to fall down into the Main Unit or into the Console Mast. This step may require two people. 15. Using a small standard screwdriver, gently pry the Cap off of the center of the Crank Cover. 16.
18. Measure and mark the position of the Servo Motor Bracket on the Main Frame. Brake Arm 19. Insert 2.5” x 10” cardboard between the Brake Magnet and the Flywheel, and tape the cardboard to the Brake Magnet. Brake Magnet Note: Be sure the cardboard covers all of the Brake Magnet. Flywheel Tension Spring Servo Motor Bracket 20. Observe the cable routing to the wiring harness on your machine. Disconnect the Speed Sensor Cable and Servo Motor Cable from the wiring harness.
23. Pull back on the Brake Arm enough to clear the Motor Pulley Shaft. Move it to the side and gently allow it to come to rest against the cardboard on the flywheel. Lift Motor Cable Input/Output (I/O) Cable 24. Loosen and remove the two socket head bolts from the Servo Motor (indicated by ovals). 25. Remove the Servo Motor and discard it. MCB Cover Brake Arm 26. Install the new Servo Motor and adjust it to the previously recorded position. NOTICE: D o not touch the Potentiometer.
30. Pull back on the Brake Arm enough to clear the Motor Pulley Shaft. Move the Brake Arm toward the new Servo Motor and gently allow it to come to rest against the Motor Pulley Shaft. Note: B efore fully attaching the Shrouds, remove the cardboard from between the Brake Magnet and the Flywheel. Power up the machine to verify that the Magnet Arm can move freely, and that the Brake Magnet and Flywheel do not touch at the maximum resistance level.
LEFT SPEAKER WIRELESS HR MODULE RIGHT HANDL CONSOLE MAST ANDLEBAR R R ENGINE MCB SERVO SPEED SENSOR LIFT MOTOR 3 2 PWR L N SWITCH 4 1 G EARTH GROUND ON/OFF 118
Replace the Shrouds on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017827.121517.A NOTICE: T his document provides instructions for the replacement of the Shrouds on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine. Nautilus, Inc.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex key, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the Cap off of the center of the Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 16. Repeat steps 14-15 on the other side of the machine. Cap (removed from center of Crank Cover) 17. Using a #2 Phillips screwdriver, remove the 7 indicated screws (with arrows) that secure the Left Shroud.
If you are not replacing the Motorized Lift Cover—go to Step 20. If you are replacing the Motorized Lift Cover — Using a 6mm hex wrench and a 13mm wrench, remove the 2 screws (indicated by oval, under the Motorized Lift Cover) that attach the Rail Assembly to the Incline Arm. Incline Arm Motorized Lift Cover 19. Remove the Motorized Lift Cover from the Incline Arm, and replace with the new Cover. Be sure to orient it correctly. 20.
Replace the Speed Sensor on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017828.121517.A NOTICE: T his document provides instructions to replace the Speed Sensor on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine. Nautilus, Inc.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a 6mm hex wrench, remove the indicated hardware from the Lower Left Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest.
4. Using a small standard screwdriver, gently pry the indicated Cap off of the center of the Left Crank Cover. 5. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Left Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 6. Repeat steps 1-5 on the right side of the machine.
7. Observe the cable routing from the Speed Sensor Magnet to the Servo Motor wiring harness. Speed Sensor Speed Sensor Magnet Speed Sensor Cable 8. Disconnect the Speed Sensor Cable from the Servo Motor wiring harness. NOTICE: D o not touch the Potentiometer. Do not crimp any cables.
CONSOLE PCB 9. Remove the Zip Ties that attach the Speed Sensor Cable to the Frame. RIGHT SPEAKER NOTICE: D o not crimp the cables. LEFT SPEAKER S 10. Using a #2 Phillips screwdriver, remove the indicated screw (by arrow) from the Speed Sensor Magnet. Speed Sensor 11. Attach the replacement Zip Ties so they secure the cables to the Frame. WIRELESS HR MODULE HANDLEBAR 13. Inspect your machine to ensure that all hardware is tight and components are properly assembled.
Replace the Static Handlebars on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017829.121517.A NOTICE: T his document provides instructions for the replacement of the Static Handlebars on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. 1. To remove the Console Junction Cover, pinch the sides to release the side snaps, and then pivot it forward and off of the machine. Console Console Junction Cover Console Junction Cover 2.
3. Gently lift and remove the Console/Static Handlebar Assembly from the Console Mast and disconnect the five cables (the Input/Output, Lift Motor, Resistance Control, Wireless Heart Rate, and Incline Control Cables) that come from the back of the Console. Note: Do not let the Cables fall down inside the Console Mast. If necessary, use a rubber band or wire tie to secure them. This step may require two people. 4.
Replace the Tensioner on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: III 8017830.121517.A NOTICE: T his document provides instructions for the replacement of the Tensioner on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine. Nautilus, Inc.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers. Place them safely aside. Note: This procedure shows the removal and replacement of the Left Upper and Lower Handlebar Arm.
4. Using two 6mm hex wrenches, remove the indicated hardware from the Lower Handlebar Arm and the Arm Pivot Rod. The hardware on both ends of the Arm Pivot Rod will need to be held to remove it. Lower Handlebar Arm Upper Handlebar Arm 5. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. Interior Pivot Cover 6. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 7. Remove the Handlebar Arm from the machine.
8. Using a small Standard screwdriver, remove the indicated Cap (by arrow) from the Frame Assembly. 9. Using a 6mm hex wrench, remove the indicated hardware from the Crank Arm and Leg. 10. Remove the Interior Pivot Cover while noting how the Handlebar Cable runs through it for re-assembly. 11. Using a 6mm hex wrench, loosen and remove the indicated hardware from the Crank Arm and Leg, and set it safely aside for reassembly. Remove the Leg and Pedal together and set them safely aside for reassembly.
14. Using a small standard screwdriver, gently pry the indicated Cap off of the center of the Crank Cover. 15. Using a #2 Phillips screwdriver, remove the 6 indicated screws (ovals and arrows) from the Crank Cover. NOTICE: T o assist with re-assembly, observe that the white arrows are the longer screws. 16. Repeat steps 14-15 on the other side of the machine. Crank Cover 17. Using a #2 Phillips screwdriver, remove the 7 indicated screws (with arrows) that secure the Left Shroud.
18. Measure or mark on a piece of scrap paper the length from the end of the Tensioner Bolt to the outer Tensioner Nut. This will assist with reassembly. 19. Using a 10mm wrench, loosen and remove the outer Tensioner Nut so the Tension Bolt can be released from the Tensioner Bracket. 20. Using a 6mm hex wrench and a 13mm wrench, remove the Tensioner Assembly Hardware (A) that attaches the Tensioner Assembly to the Frame Upright.
25. When the tension is correct, tighten the nuts against the Tensioner Bracket to hold the bolt and the Tensioner Assembly in position. Note: This step may require two people. 26. Carefully turn the Right Crank Arm and check the movement of the Drive Belt. The Crank Arms and Flywheel should move as one. ! Be sure to keep fingers clear of all pinch hazards when you turn the Right Crank Arm. Adjust the belt tension again if necessary. 27.
Replace the Transport Wheel on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: I 8017831.121517.A NOTICE: T his document provides instructions for the replacement of the Transport Wheel on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand all Warnings on this machine.
! To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1. Unplug the power cord from the machine and wait 5 minutes. Place the power cord in a secure location. Transport Wheel 2. Using a #2 Phillips screwdriver, remove the indicated screw from the Front Stabilizer Shroud. Remove the Front Stabilizer Shroud.
Replace the Wireless Heart Rate Sensor on the Bowflex® BXE116 / BXE216 Ellipticals Replacement Procedure Skill Level: II 8017832.121517.A NOTICE: T his document provides instructions for the replacement of the Wireless Heart Rate Sensor on the Bowflex® BXE116 / BXE216 Ellipticals. If you need assistance, please call Bowflex Customer Service at 1-800-605-3369. This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. 1. To remove the Console Junction Cover, pinch the sides to release the side snaps, and then pivot it forward and off of the machine. Console Console Junction Cover Console Junction Cover 2.
3. Gently lift and remove the Console/Static Handlebar Assembly from the Console Mast and disconnect the five cables (the Input/Output, Lift Motor, Resistance Control, Wireless Heart Rate, and Incline Control Cables) that come from the back of the Console. Note: Do not let the Cables fall down inside the Console Mast. If necessary, use a rubber band or wire tie to secure them. This step may require two people. 4. Using a Standard screwdriver to gently pry, unsnap the Exterior Pivot Covers.
5. Using a #2 Phillips screwdriver, remove the two screws that secure the Interior Pivot Cover to the Handlebar Arm. Interior Pivot Cover 6. Using a 6mm hex wrench, remove the indicated hardware from the Lower Handlebar Arm and Pedal. Be aware that the Handlebar Arm will be loose and will pivot when the hardware is removed. Safely allow the Handlebar Arm to pivot downward and come to rest. Be sure not to be in the path of the Handlebar Arm.
8. Slightly pull the Handlebar Arm off the machine to expose the Cable Connections. 9. Disconnect the Handlebar Cable from the Upper Handlebar that goes into the Console Mast. 10. Remove the Handlebar Arm from the machine. Handlebar Cable 11. Repeat steps 5-10 on the other side of the machine. 12. Using a #2 Phillips screwdriver, remove the screws that secure the Upper Shrouds and Tray. Note: Be sure to observe how the Handlebar Cables route through the Upper Shrouds to assist with re-assembly.
13. Cut the indicated Zip-Tie without damaging the cables. 14. Tie a length of cable or wire to the end of the Wireless Heart Rate Sensor Cable at the top of the Console Mast. This cable or wire will be used to route the new Cable through the Console Mast. 15. Gently pull the cable or wire into the Console Mast by pulling downward the old Wireless Heart Rate Sensor. Zip-Tie 16. Remove the old Wireless Heart Rate Sensor from the cable, and dispose of it accordingly. Wireless Heart Rate Sensor 17.
