™ ™ Bowflex™ Max Trainer™ M8 / M8i Service Manual Service Manual 8020900.020119.
™ ™ Important Safety Instructions and General Troubleshooting Information for the Bowflex™ Max Trainer™ M8 and M8i Service Procedures 8020902.020119.B NOTICE: T his document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Bowflex™ Max Trainer™ M8 / M8i. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada).
SAFETY WARNING LABELS AND SERIAL NUMBER WARNING! • Injury or death is possible if caution is not used while using this machine. • Keep children and pets away. • Read and follow all warnings on this machine. • Refer to the Owner’s Manual for additional warnings and safety information. • The heart rate displayed is an approximation and should be used for reference only. • Not intended for use by anyone under 14 years of age. • The maximum user weight for this machine is 136 kg.
SPECIFICATIONS Maximum User Weight: 136 kg ( 300 lbs.) Total Surface Area (footprint) of equipment: 9648.8 cm2 Maximum Pedal Height: 48.5 cm ( 19.1 inches ) Machine Weight: 67.1 kg (148 lbs.) 165.6 cm (65.2”) Power Requirements (AC Adaptor): Input Voltage: 100-240V AC, 50-60Hz, 0.5A Output Voltage: 9V DC, 1.5A DO NOT dispose of this product as refuse. This product is to be recycled. For proper disposal of this product, please follow the prescribed methods at an approved waste center.
Moving the Machine The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you and others are all physically fit and able to move the machine safely. 1. Grasp the Aero Bars to carefully tilt the machine toward you onto the transport rollers. Be sure not to grab the Media Shelf. Be aware of the Handlebars and the weight of the machine before tilting the machine. 2. Push the machine into position. 3. Carefully lower the machine into position.
CONNECTIVITY Bluetooth® Connectivity with the Bowflex™ Max Intelligence™ App The Bowflex™ Max Intelligence™ App syncs with your Bowflex™ Max Trainer™ machine to track total calories burned, time, and more. It records and stores every workout for quick reference. Track your results and share with friends and family. The App will also notify you if there is an update to your machine. The Bowflex™ Max Intelligence™ App also has the Fitness Assessment program.
MAINTENANCE Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks. Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done. Worn or damaged components must be repaired or replaced immediately. Only manufacturer supplied components can be used to maintain and repair the equipment.
Maintenance Parts A D E C B F G I H F N T H X M K J V Y L O V W P T Q Q R I Z S S II S K AA BB S HH GG L J CC DD FF EE 8
A Dynamic Handlebar, Left M Shroud, Rear Y Power Cord B Upper Shroud N Shroud, Right Fan Z Arm Drive Assembly C Console Assembly (w/Aerobars) O Rail Assembly AA Crank Arm D Media Capture Bar P Stabilizer Shroud, Right BB Drive Pulley, Lower E Dynamic Handlebar, Right Q Transport Wheel CC Fan Belt F Crank Cover R Stabilizer DD Disc Brake G Shroud, Right S Leveler EE Speed Sensor H Cap T Stabilizer Shroud, Left FF Fan Assembly I Leg U Frame Assembly GG Tens
TROUBLESHOOTING Troubleshooting - Sections A. No Power / Display Will Not Turn On B. Buttons Do Not Respond C. Needle Does Not Move or Machine Goes to Sleep While in Use D. Resistance Does Not Respond E. Machine Seized Up F. Console Lights Up Partially G. Machine Slips During Use H. Rollers and Pedals I. J. K. L. M. Noises - Main - Metallic Grinding or Scraping - Rubbing / Belt - Clicking, Clunking or Knocking - Squeaking, Squealing or Chirping N. Contact Heart Rate O. Bluetooth® Heart Rate P.
No Power / Display Will Not Turn On Unplug the power adapter from both ends. Inspect the entire cord for any visible wires, cuts, breaks or crimps. Check that the Adapter end is not broken. BEGIN HERE Is the end of the adapter cord broken? YES Replace the Power Adapter and Power Inlet Plug. YES Replace the Power Adapter. NO Test the wall power outlet with something, to ensure it is working. For example, plug a lamp in to the wall power outlet. Use a different wall outlet.
Buttons Do Not Respond BEGIN HERE Cycle the power off/on. If the issue persists continue on with the troubleshooting. Is the display completely blank with no lights? YES Go toTroubleshooting: No Power / Display Will Not Turn On NO Remove the console rear shroud (cover). Unplug and replug all connections into the back of the console. Make sure cables are oriented properly, all latches line up, and the connectors snap securely into place.
Needle will Not Move or Machine Goes to Sleep While in Use Remove the hardware from the right lower round cover. To remove the right lower round cover, the power plug inlet wire must be gently released from the inside of the cover. BEGIN HERE Once the power plug inlet wire is released, remove the cover from the machine. Replace the Speed Sensor Assembly YES The speed sensor is located at the front of the frame pointing at the fan. Look closely at the tip of the sensor and check for any damage.
Resistance Does Not Respond BEGIN HERE Cycle the power off/on. If the issue persists continue on with the troubleshooting. Does the console turn on? NO Go to Troubleshooting: No Power YES Remove the right side lower round cover. YES Does the fan turn freely? Go to Troubleshooting: Machine Seized Up NO Plug the power cord back in, and power up the display. If the inlet wire was unplugged, plug it back in. Replace the console.
Machine Seized Up Are the Crank Arms opposite each other 180*? BEGIN HERE Attempt to rotate the Crank Arms by hand. YES NO Does the issue persist? Follow the “Replace the Crank Arms” procedure to remove and reorient one Crank Arm so that they are 180* opposite each other as shown. NO Issue resolved. YES Remove the right side, lower round cover.
Console Lights Up Partially Peel off the protective plastic film on the display. If the plastic film has already been removed and the problem remains, continue with troubleshooting. BEGIN HERE Does the Console power up, or light up, at all? Go to Troubleshooting: No Power NO YES Replace the Power Adapter YES Is the screen flickering or does the screen seem dim before shutting off? NO Is the App being used? Console is disabled when using the app. YES Issue resolved.
Machine Slips During Use Refer to the “Replace The Drive Belt” procedure. BEGIN HERE Follow the directions until it tells you to loosen the Drive Belt Tensioner Screw. Loosen the screw, and adjust the Drive Belt Tensioner, so that it puts more tension on the drive belt. Re-tighten the Drive Belt Tensioner Screw. Issue resolved. NO Does the issue persist? YES Does it slip less? Replace the Upper Belt Tensioner and Upper Belt NO YES Tighten the belt tension a little more.
Rollers and Pedals Are Wave Washers installed between Pedals and Crank Arms. BEGIN HERE Is a clicking or rubbing noise being caused by contact between the roller wheel and the roller arm bracket? YES NO The noise is a normal function, and is not harmful to the machine. YES NO Remove both pedal arms and swap them around. Install Wave Washer between Pedals and Crank Arms. Did this resolve the issue? Issue resolved. YES NO Replace one of the pedal arms.
Noise Issues - Main BEGIN HERE What type of noise is it? Metallic Grinding or Scraping Rubbing Clicking, Clunking, or Knocking Squeaking, Squealing or Chirping Rattling Around Inside From Bottom of Machine Go to Troubleshooting: Noise Issues Metallic Grinding or Scraping Go to Troubleshooting: Noise Issues Rubbing Go to Troubleshooting: Noise Issues Clicking, Clunking, or Knocking Go to Troubleshooting: Noise Issues Squeaking, Squealing, or Chirping Go to Troubleshooting: Upper (Drive) Pulley 1
Noise Issues - Metallic Grinding or Scraping BEGIN HERE Remove the user right side lower round cover (4 screws). Are the magnets making contact with the metallic brake disc? YES Have the magnets broken off the red plastic arm? NO YES Replace the Brake Assembly NO Carefully operate machine and attempt to locate the source of the noise. Follow the “Adjust the Brake Assembly” procedure. Contact Customer Care for Advanced Troubleshooting.
Noise Issues - Rubbing / Belt If unsure, remove the tall plastic rear cover. Use the machine while listening carefully. If the machine is not making any noise, check both belts starting with the user left side. Which side is the noise coming from, the left or right side? BEGIN HERE LEFT RIGHT Remove the right lower round cover (4 screws). Then remove the metal brake disc (3 screws). Remove the left pedal arm and left side crank cover. This will expose the left crank and upper belt pulley.
Noise Issues - Clicking, Clunking, or Knocking Remove the tall plastic rear cover. Tighten the 4 bolts that hold the top part of the rail assembly to the frame. Then tighten the 4 large bolts on the base assembly. BEGIN HERE Issue resolved. Does the noise persist? NO The noise is being caused by the movement of the pedal arm bracket against the roller wheel. This movement is a normal function of the machine.
Noise Issues - Squeaking, Squealing, Creaking or Chirping BEGIN HERE Remove the rubber end cap, where the pedal arm connects to the crank arm, on both sides of the machine. Does the noise persist? NO Re-attach the end caps loosely. If they are pushed on too tight, they will make squeaking noises. YES Apply a small drop of silicone based lubricant on the rails, and then wipe the rails with a dry towel. If too much lubricant is applied then the roller wheel may not roll.
Contact Heart Rate Issues Ensure hands are centered on the Heart Rate (HR) sensors with equal pressure, and as little movement as possible without touching the metal frame. BEGIN HERE Explain that the HR may spike initially at a high rate, when first touching the contact plates. This is normal, and it will normalize out after waiting a couple of minutes. Try not to move the hands while waiting. If a quicker HR reading is required, switch to a Bluetooth® HR Strap.
Bluetooth® Heart Rate Issues Make sure the machine has the latest firmware by using the Bowflex™ Max Intelligence™ app. BEGIN HERE Make sure you are using a Bluetooth® Heart Rate (HR) Strap. Follow the manufacturer’s instructions for use. Be sure that BLE HR is enabled in the User Settings on the Console. Push and hold down the “User” button to access the setting. Make sure that the Strap is turned on and fully charged. The Console will connect automatically when the Strap is within range.
Upper (Drive) Pulley Begin by inspecting around the machine for any hardware that may have fallen out of the machine. Next remove the rear shroud, and inspect the upper, or drive, pulley. A flashlight may be needed. Crank Puller: A Crank Puller is required to replace the drive pulley. Note the pulley screws, which can be seen protruding from the back of the pulley. By manipulating the foot pedals the pulley will rotate, allowing the ability to check all four screws.
CONSOLE SETUP MODE The Console Setup Mode lets you view maintenance statistics (Total Run Hours and Software Version) or fully reset the Console. 1. Push and hold down the Volume and PAUSE/STOP buttons for 3 seconds while in the Power-Up Mode to go into the Console Setup Mode. Note: P ush PAUSE/STOP to exit the Console Setup Mode and return to the Power-Up Mode screen. 2. The Console display shows the TOTAL HOURS the machine has operated. 3. Push the ENTER/START button for the next prompt. 4.
REPLACEMENT PROCEDURE SKILL LEVEL Level I : Level II : Level III : ! ! Low - very little mechanical knowledge or exposure. Intermediate - some experience with mechanical procedures Advanced - knowledgeable about mechanical procedures To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet before cleaning, maintaining or repairing this machine. Place the power cord in a secure location.
™ ™ Adjust the Brake Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: II 8020825.021519.B NOTICE: T his document provides instructions for the adjustment of the Brake Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. With power supplied to the machine, adjust the resistance to the maximum setting. 2. When the machine has completed the adjustments to the resistance, unplug the AC Adapter from the wall outlet and machine. 3. Remove the Right Stabilizer Shroud from the machine (if equipped). Right Stabilizer Shroud 4.
Power Cable 6. At the maximum resistance setting, the outer edge of the Brake Magnet should line up with the outer edge of the Brake Disc.
7. If the Brake Assembly needs to be adjusted, use a 8mm open ended wrench to loosen the Brake Cable Securing Nut. Turn the Adjustment Barrel by hand until the magnet is placed correctly. Adjustment Barrel Brake Cable Securing Nut 8. Carefully rotate the Brake Disc. If the Brake Disc does not rub against the Brake Magnet, skip to step 11. Keep fingers out of any pinch opportunities when rotating the Brake Disc. Note: The Brake Disc may have a slight “wobble”.
Note: The Brake Disc may have a slight “wobble”. This is normal and will not affect machine function. 11. Installation is the reverse procedure. 12. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
™ ™ Adjust the Leg Assembly Alignment on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Service Procedure Skill Level: II 8022014.020119.A NOTICE: T his document provides instructions for the adjustment of the Leg Assembly Alignment on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i. The Rollers on the Leg Assemblies may be slightly “off”, or not fully centered onto the Rail Assembly. This procedure may assist with this condition.
If the Rollers seem to be “off” and not fully tracked on the Rail Assembly, this procedure may assist. Rail Assembly 1. Unplug the AC Power Adapter from the machine. Roller riding slightly outward or “off” of the Rail Assembly 2. Using a #2 Phillips screwdriver, remove the 1 indicated screw from the Rear Shroud. 3. Carefully remove the Rear Shroud from the machine. Place a standard screwdriver behind and near the middle of the Rear Shroud and gently pry until it just releases.
5. Using a 6mm hex wrench, slightly loosen the indicated bolts that secure the Rail Assembly to the Frame Assembly. Do not fully remove the hardware. Rail Assembly 6. Using a 8mm hex wrench, slightly loosen the indicated bolts that secure the Rail Assembly to the Base Assembly. Do not fully remove the hardware. 7. Shift the Rail Assembly back and forth, or “wiggle”, until it seems to settle into the correct configuration.
™ ™ Reset the Console on the Bowflex Max Trainer™ M6/M8 and M6i/M8i Service Procedure ™ Skill Level: I 8022023.020119.A NOTICE: T his document provides instructions to reset the Console to the manufactured settings on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
™ ™ Replace the Brake Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: II 8020826.021518.B NOTICE: T his document provides instructions for the replacement of the Brake Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. With power supplied to the machine, adjust the resistance to the maximum setting. 2. Unplug the AC Adapter from the wall outlet and machine. 3. Remove the Right Stabilizer Shroud from the machine (if equipped). Right Stabilizer Shroud 4. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover.
6. Using a #2 Phillips screwdriver, remove the 3 indicated screws from the Brake Disc. 7. Carefully remove the Brake Disc from the machine. Brake Disc Brake Assembly Brake Assembly Magnets 8. Place a piece of tape on the Brake Cable immediately above the Brake Arm. During re-assembly, the tape will be a guide for the placement of the new Brake Arm on the Brake Cable. 9. While applying upward pressure to the Brake Arm, remove the hardware that secures the Brake Cable to the Brake Arm with a 1.
11. Using a 10mm hex wrench, remove the screws that connect the Brake Assembly and remove it. 12. Attach the new Brake Assembly, but do not fully tighten the hardware. 13. Attach the Brake Disc. 14. Reattach the Brake Spring and the Brake Cable to the Brake Arm, and adjust to the tape marker. Brake Assembly 15. At the maximum resistance setting, the outer edge of the Brake Magnet should line up with the outer edge of the Brake Disc. Adjustment Barrel 16.
18. The Brake Magnets should be aligned with the Brake Disc and centered around the Brake Disc. 19. If the Brake Assembly only needs to be slightly adjusted, loosen the front screw that secures the Brake Assembly using a 10mm hex wrench. Rotate the Brake Assembly until the Magnets are aligned and of equal distance from the Brake Disc. Brake Disc If the Brake Assembly must be fully shifted, loosen the 2 screws that secure the assembly and shift it until centered and aligned with the Brake Disc.
™ ™ Replace the Console Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: I 8020827.100118.A NOTICE: T his document provides instructions for the replacement of the Console Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a 5mm hex wrench, remove the screws (indicated by ovals) from the Console Assembly. Console Assembly 3. Carefully lift the Console Assembly and expose the Cable Connections. Note: Do not crimp any of the Console Cables. This step may require two people. 4. Carefully disconnect the Cables while not allowing them to fall into the Console Mast.
™ ™ Replace the Crank Arm on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: III 8020828.100118.A NOTICE: This document provides instructions for the replacement of the Crank Arm on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. From the side with the Crank Arm that needs to be replaced, remove the indicated Cap. Note: The following photos show the removal of the Right Crank Arm. 2. Using a 6mm hex wrench, remove the hardware exposed from below the Cap. Cap Leg Assembly 3. Lift the Foot Pedal and slide the Leg Assembly straight off the machine. Be sure to pull straight out, or the Leg Assembly may be difficult to remove.
7. Using a #2 Phillips screwdriver, remove the 2 indicated screws from the Crank Cover. 8. Remove the Crank Cover from the machine. Crank Cover 9. Using a 9/16” or 14mm socket and wrench, remove the indicated nut from the Crank Assembly. 10. Adjust the Crank Puller until the end of the Bolt is inside the Nut (as shown).
11. Carefully thread the Crank Puller into the Crank Arm. Be sure the Crank Puller has at least three rounds of threads inserted. 12. Using a 16mm wrench, turn the inner portion (the Bolt) of the Crank Puller clockwise. The Crank Arm will slide off as it is tightened. Note: Be aware that the Crank Arm will be loose and will need to be supported. 13. Remove the Crank Puller from the Crank Arm. 14. If necessary, repeat the procedure to remove the other Crank Arm. 15.
™ ™ Replace the Drive Belt on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: III 8020829.100118.A NOTICE: T his document provides instructions for the replacement of the Drive Belt on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. Unplug the AC Adapter from the wall outlet and machine. 3. Using a 5mm hex wrench, remove the indicated hardware from the Upper Handlebars and remove them. Note: Be aware that the Upper Handlebars must be supported when removing the hardware. Left Upper Handlebar Right Upper Handlebar 2. Using a #2 Phillips screwdriver, remove the 4 screws (2 indicated on one side) from the Upper Shroud and remove it. Upper Shroud 4.
5. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. 6. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly. Note: The Power Cable is attached to the inside of the Right Fan Cover. Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine.
10. Using a #2 Phillips screwdriver, remove the indicated screw from the Rear Shroud. 11. Carefully remove the Rear Shroud from the machine. Place a standard screwdriver behind and near the middle of the Rear Shroud and gently pry until it releases. Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off. 12. Remove the indicated Caps from the machine. Rear Shroud Cap Cap 13.
20. Using a #2 Phillips screwdriver, remove the screws from the Left Shroud. ( 9 screws on the Left Shroud) Remove the upper screws labeled ‘ * ’ last. * * Right Side Left Side 21. Using a 4mm hex wrench, remove the screw indicated by “A” from the Drive Belt Tensioner Arm. 22. Using a 8mm hex wrench, loosen the screw indicated by “B” until the Drive Belt is free enough to be removed from the Drive Pulley. Remove the Drive Belt.
™ ™ Replace the Drive Pulley on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: III 8022015.020119.A NOTICE: T his document provides instructions for the replacement of the Drive Pulley on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the 4 screws (2 indicated on one side) from the Upper Shroud and remove it. Upper Shroud 3. Using a 5mm hex wrench, remove the indicated hardware from the Left Upper Handlebar. Note: Be aware that the Upper Handlebar must be supported when removing the hardware. 4. Remove the Right and Left Stabilizer Shrouds from the machine.
5. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. 6. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly. Note: the Power Cable is attached to the inside of the Right Fan Cover. Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine.
10. Using a #2 Phillips screwdriver, remove the indicated screw from the Rear Shroud. 11. Carefully remove the Rear Shroud from the machine. Place a standard screwdriver behind and near the middle of the Rear Shroud and gently pry until it releases. Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off. 12. Remove the indicated Caps from the machine. Rear Shroud Cap Cap 13.
20. Using a 9/16” or 14mm socket and wrench, remove the nut from the Left Crank Assembly. Left Crank Assembly 21. Adjust the Crank Puller until the end of the Bolt is inside the Nut (as shown). Bolt Nut 22. Carefully thread the Crank Puller into the Left Crank Arm. Be sure the Crank Puller has at least three rounds of threads inserted. Left Crank Assembly 23. Using a 16mm wrench, turn the inner portion (the Bolt) of the Crank Puller clockwise. The Left Crank Arm will slide off as it is tightened.
25. Using a #2 Phillips screwdriver, remove the screws from the Left Shroud. ( 9 screws on the Left Shroud) Remove the upper screws labeled ‘ * ’ last. * * Right Side Left Side 26. Using a 4mm hex wrench, remove the screw indicated by “A” from the Drive Belt Tensioner Arm. 27. Using a 10mm wrench, remove the securing nuts (if present) from the back side of the Drive Pulley. Drive Pulley 28.
33. Installation is the reverse procedure excluding steps with the Crank Puller. The Crank Puller is not required for re-assembly. Note: When replacing the Crank Arm be sure the Right and Left Crank Arms are oriented inline and opposite each other. The Crank Nut should be tightened to a torque value of 29-32.5 ft lbs (or 350390 in lbs). 34. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled.
™ ™ Replace the Hardware of the Drive Pulley on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: III 8022019.020119.A NOTICE: T his document provides instructions for the replacement of the Hardware that attaches the Drive Pulley on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.
1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the 4 screws (2 indicated on one side) from the Upper Shroud. Upper Shroud 3. Using a 5mm hex wrench, remove the indicated hardware from the Left Upper Handlebar. Note: Be aware that the Upper Handlebar must be supported when removing the hardware. Left Upper Handlebar 4. Remove the Right and Left Stabilizer Shrouds from the machine.
5. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. 6. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly. Note: The Power Cable is attached to the inside of the Right Fan Cover. Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine.
10. Using a #2 Phillips screwdriver, remove the 2 indicated screws (by ovals) from the Left Crank Cover. Note: The image displays the Right Crank Cover being removed. Pivot Arm 11. Remove the Left Crank Cover from the machine. 12. Place a rag or protective material below the Left Connector Arm to protect the Shroud from potential scratches from the Connector Arm. Connector Arm 13. Using a 6mm hex wrench, remove the indicated hardware (with arrows) that connects the Left Connector Arm and the Pivot Arm.
17. Using a 16mm wrench, turn the inner portion (the Bolt) of the Crank Puller clockwise. The Left Crank Arm will slide off as it is tightened. Left Crank Assembly Note: Be aware that the Left Crank Arm will be loose and will need to be supported. 18. Remove the Crank Puller from the Left Crank Arm. 19. Inspect the Drive Pulley and the screws that secure it.
22. Installation is the reverse procedure excluding steps with the Crank Puller. The Crank Puller is not required for re-assembly. Note: When replacing the Crank Arm be sure the Right and Left Crank Arms are oriented inline and opposite each other. The Crank Nut should be tightened to a torque value of 29-32.5 ft lbs (or 350390 in lbs). 23. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled.
™ ™ Replace the Fan Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: II 8022016.020119.A NOTICE: T his document provides instructions for the replacement of the Fan Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Right and Left Stabilizer Shrouds from the machine. Left Stabilizer Shroud Right Stabilizer Shroud 3. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. 4. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly.
5. Using a #2 Phillips screwdriver, remove the indicated (by oval) screw and only loosen the lowest indicated screw (arrow) from the Left Fan Cover. 6. The Left Fan Cover Assembly has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Left Fan Cover Assembly. 7. Remove the Left Fan Cover Assembly from the machine. Be sure to note how the fan screens are set into the Left Fan Cover to assist with the replacement procedure. 8.
™ ™ Replace the Fan Belt on the Bowflex Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure ™ Skill Level: III 8020831.100118.A NOTICE: T his document provides instructions for the replacement of the Fan Belt on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a 5mm hex wrench, remove the indicated hardware from the Right Upper Handlebar. Note: Be aware that the Right Upper Handlebar must be supported when removing the hardware. Right Upper Handlebar 3. Using a #2 Phillips screwdriver, remove the 4 screws (2 indicated on one side) from the Upper Shroud. Upper Shroud 4.
5. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. 6. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly. Note: The Power Cable is attached to the inside of the Right Fan Cover. Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine.
10. Using a #2 Phillips screwdriver, remove the indicated screw (by arrow) from the Rear Shroud. 11. Carefully remove the Rear Shroud from the machine. Place a standard screwdriver behind and near the middle of the Rear Shroud and gently pry until it releases. Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off. 12. Remove the indicated Caps from the machine. Rear Shroud Cap Cap 13.
19. Using a #2 Phillips screwdriver, remove the screws from the Right Shroud ( 3 screws on the Right Shroud). Remove the upper screws labeled ‘ * ’ last. * Right Side 20. Using a #2 Phillips screwdriver, remove the 3 screws (indicated by arrows) from the Brake Disc. 21. Carefully remove the Brake Disc from the machine exposing the lower Fan Belt.
22. Turn the Fan Pulley while forcing the Fan Belt to the outside. Belt will come off of the Fan Pulley. Keep fingers out of any pinch opportunities when removing the Fan Belt. 23. Loop the new Fan Belt around the lower Pulley and start it on the face of the Fan Pulley. 24. Be sure the Fan Belt is centered on both pulleys. 25. Secure the Fan Belt to the Fan Pulley with a Heavy Duty Zip-Tie. Be sure to attach the Zip-Tie where the Fan Belt is fully in contact with the Fan Pulley.
26. Grasp the Fan Pulley where the Fan Belt is engaged on it, and forcibly rotate the Fan Pulley until the Fan Belt is fully engaged. Keep fingers out of any pinch opportunities when rotating the Fan Pulley. 27. Put on eye protection and cut the Zip-Tie without damaging the new Fan Belt or Fan Pulley. 28. Installation is the reverse procedure. 29. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled.
™ ™ Replace the Fan Pulley on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: III 8022026.020119.A NOTICE: T his document provides instructions for the replacement of the Fan Pulley on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips screwdriver, remove the 4 screws (2 indicated on one side) from the Upper Shroud. Upper Shroud 3. Remove the Right and Left Stabilizer Shrouds from the machine. Right Stabilizer Shroud 4. Using a 5mm hex wrench, remove the indicated hardware from the Right Upper Handlebar. Note: Be aware that the Right Upper Handlebar must be supported when removing the hardware.
5. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. 6. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly. Note: the Power Cable is attached to the inside of the Right Fan Cover. Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine.
10. Using a #2 Phillips screwdriver, remove the indicated screw from the Rear Shroud. 11. Carefully remove the Rear Shroud from the machine. Place a standard screwdriver behind and near the middle of the Rear Shroud and gently pry until it releases. Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off. 12. Remove the indicated Caps from the machine. Rear Shroud Cap Cap 13.
19. Using a 9/16” or 14mm socket and wrench, remove the nut from the Right Crank Assembly. 20. Adjust the Crank Puller until the end of the Bolt is inside the Nut (as shown). Bolt Nut 21. Carefully thread the Crank Puller into the Right Crank Arm. Be sure the Crank Puller has at least three rounds of threads inserted. 22. Using a 16mm wrench, turn the inner portion (the Bolt) of the Crank Puller clockwise. The Right Crank Arm will slide off as it is tightened.
24. Using a #2 Phillips screwdriver, remove the screws from the Right Shroud ( 3 screws on the Right Shroud). Remove the upper screws labeled ‘ * ’ last. * Right Side 25. Using a #2 Phillips screwdriver, remove the 3 indicated screws from the Brake Disc. 26. Carefully remove the Brake Disc from the machine exposing the lower Fan Belt.
27. Turn the Fan Pulley while forcing the Fan Belt to the outside. Belt will come off of the Fan Pulley. Keep fingers out of any pinch opportunities when removing the Fan Belt. 28. Using a 10mm wrench, remove the securing nuts (if present) from the back side of the Drive Pulley. 29. Using a 5mm hex wrench, remove the four screws that attach the Fan Pulley. Be sure to support the weight of the Fan Pulley when removing hardware because it will fall. 30.
33. Secure the Fan Belt to the Fan Pulley with a Heavy Duty Zip-Tie. Be sure to attach the Zip-Tie where the Fan Belt is fully in contact with the Fan Pulley. 34. Grasp the Fan Pulley where the Fan Belt is engaged on it, and forcibly rotate the Fan Pulley until the Fan Belt is fully engaged. Keep fingers out of any pinch opportunities when rotating the Fan Pulley. 35. Put on eye protection and cut the Zip-Tie without damaging the new Fan Belt or Fan Pulley. 36.
™ Replacement Procedure Replace the Frame Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i ™ Skill Level: III 8022017.020119.A NOTICE: T his document provides instructions for the replacement of the Frame Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Replace any damaged hardware with the new hardware provided with this kit for re-assembly. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Right and Left Stabilizer Shrouds from the machine. Left Stabilizer Shroud Right Stabilizer Shroud 3. Using a 5mm hex wrench, remove the indicated hardware from the Right and Left Upper Handlebar. Note: Be aware that the Right and Left Upper Handlebar must be supported when removing the hardware.
9. Using a 5mm hex wrench, remove the screws (indicated by ovals) from the Console Assembly. 10. Carefully lift the Console Assembly and expose the Cable Connections. Note: do not crimp any of the Console Cables. This step may require two people. 11. Carefully disconnect the Cables while not allowing them to fall into the Console Mast. Note: Do not crimp any of the Console Cables. 12. Using an 8mm hex wrench, remove the indicated hardware from the Rail Assembly.
13. Using a 6mm hex wrench, remove the indicated hardware from the Rail Assembly. Be prepared to support the weight of the Rail Assembly. Rail Assembly 14. Using new Hardware Items C, B, and A, attach the Rail Assembly to the new Frame Assembly. Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own. NOTICE: Hand tighten hardware.
A second person is recommended to stabilize the Frame Assembly. 11 15. Using an 8mm hex wrench, remove the indicated hardware from the old Frame Assembly. Be prepared to support the Frame Assembly before removing the hardware. The Frame Assembly may be awkward when released from the Stabilizer Assembly. Some components of the machine can be heavy or awkward. Use a second person to hold the Frame Assembly stable and upright. Do not do steps that involve heavy lifting or awkward movements on your own. 16.
20. Using a #2 Phillips screwdriver, attach the Upper Shroud to the Frame Assembly. 21. Attach the Rear Shroud and Caps to the Frame Assembly NOTICE: Place the inside hook of the Rear Shroud on the Frame Assembly and then pivot it up into place.
22. Attach Leg Assemblies to Frame Assembly Be aware that the Legs are connected and when either of these parts move the other does as well.
23. Connect the Console Assembly to the Frame Assembly Note: When attaching the Console Assembly, do not fully tighten the hardware until all hardware has been hand tightened. Do not crimp any of the Console Cables.
24. Attach the Upper Handlebars to Frame Assembly Be aware that the Pedals and the Upper Handlebars are connected and when either of these parts move the other does as well. Some components of the machine can be heavy or awkward. Use a second person when doing the assembly steps involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own. NOTICE: Be sure to attach the Upper Handlebars so they can be correctly grasped by a User when on the machine. X6 Q P 5mm 25.
™ ™ Replace the Handlebar Pivot Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: II 8022018.020119.A NOTICE: T his document provides instructions for the replacement of the Handlebar Pivot Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Adapter from the wall outlet and machine. 2. . Using a 5mm hex wrench, remove the indicated hardware from the Left Upper Handlebar. Note: Be aware that the Upper Handlebar must be supported when removing the hardware. Left Upper Handlebar 3. Place a rag or protective material below the Connector Arm to protect the Shroud from potential scratches from the Connector Arm. 4.
™ ™ Replace the Input/Output (I/O) Cable on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: III 8020835.100118.A NOTICE: T his document provides instructions for the replacement of the I/O Cable on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Right Stabilizer Shroud from the machine (if equipped). Right Stabilizer Shroud 3. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. Note: Loosen the lowest screw by at least 3 full rotations.
Note: Shrouds are removed for clarity. 5. Note how the I/O Cable routes through the machine. I/O Cable Route 6. Cut the two lower Zip-Ties without damaging the Cables. 7. Disconnect all the Cables that connect to the lower part of the old I/O Cable. 8. Connect all the Cables to the new I/O Cable. 9. Attach the unattached end of the new I/O Cable to the old I/O Cable using a piece of wire or string.
10. Using a 5mm hex wrench, remove the screws (indicated by ovals) from the Console Assembly. 11. Carefully lift the Console Assembly and expose the Cable Connections. Note: Do not crimp any of the Console Cables. This step may require two people. 12. Carefully disconnect the Cables while not allowing them to fall into the Console Mast. Note: Do not crimp any of the Console Cables. 13. Gently pull the old I/O Cable out of the frame, routing the new I/O Cable into place. 14.
™ ™ Replace the Power Inlet on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: II 8022020.020119.A NOTICE: T his document provides instructions for the replacement of the Power Inlet on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Right Stabilizer Shroud from the machine. Right Stabilizer Shroud 3. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. Note: Loosen the lowest screw by at least 3 full rotations. 4. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw.
Power Cable 5. Using a 15mm open end wrench, remove the Securing Ring from the outside of the Right Fan Cover. 6. Remove the Power Inlet from the inside of the Right Fan Cover. Power Inlet Securing Ring 7. Disconnect the Power Inlet from the Power Connector behind the Brake Disc. Brake Disc 8. Installation is the reverse procedure. 9. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled.
™ ™ Replace the Roller Wheel Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: I 8022021.020119.A NOTICE: T his document provides instructions for the replacement of the Roller Wheel Assembly on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Power Adapter from the machine. 2. Using two 6mm hex wrenches, remove the Roller Wheel Assembly from the Pedal Arm. In order to avoid possible serious injury when removing the Roller Wheel Assembly, be careful to avoid fingers or hands being caught or pinched. Be aware that the Pedal Arms and the Upper Handlebars are connected and when either of these parts move the other does as well. Roller Wheel Assembly Pedal Arm 3.
™ ™ Replace the Servo Motor on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: II 8020837.021519.B NOTICE: T his document provides instructions for the replacement of the Servo Motor on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. With power supplied to the machine, adjust the resistance to the maximum setting. 2. Unplug the AC Adapter from the wall outlet and machine. 3. Remove the Right Stabilizer Shroud from the machine (if equipped). Right Stabilizer Shroud 4. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover.
6. Using a #2 Phillips screwdriver, remove the 3 indicated screws from the Brake Disc. 7. Carefully remove the Brake Disc from the machine. Brake Disc Fan Belt Brake Magnets 8. Using a 8mm open ended wrench, loosen the Brake Cable Securing Nut until the Brake Cable can be released from the Servo Motor Arm. Adjustment Barrel 9. Remove the Brake Spring from the Brake Arm. Servo Motor Brake Cable Securing Nut 10. Disconnect the Cables from the Servo Motor. Servo Motor Arm 11.
14. At the maximum resistance setting, the outer edge of the Brake Magnet should line up with the outer edge of the Brake Disc. Brake Disc Brake Magnet Adjustment Barrel Brake Cable Securing Nut 15. If the Brake Assembly needs to be adjusted, use a 8mm open ended wrench to loosen the Brake Cable Securing Nut. Turn the Adjustment Barrel by hand until the magnet is placed correctly. Brake Disc 16. Carefully rotate the Brake Disc. If the Brake Disc does not rub against the Brake Magnet, skip to step 19.
17. The Brake Magnets should be aligned with the Brake Disc and centered around the Brake Disc. If they are not aligned and centered, then the Magnets are adding drag. 18. If the Brake Assembly only needs to be slightly adjusted, loosen the front screw that secures the Brake Assembly using a 10mm hex wrench. Rotate the Brake Assembly until the Magnets are aligned and of equal distance from the Brake Disc.
™ ™ Replace the Shrouds on the Bowflex Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure ™ Skill Level: II 8020839.100118.A NOTICE: T his document provides instructions for the replacement of the Shrouds on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
Note: Your machine may not match the images provided exactly. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a 5mm hex wrench, remove the indicated hardware from the Right and Left Upper Handlebar. Note: Be aware that the Right and Left Upper Handlebar must be supported when removing the hardware. Left Upper Handlebar Right Upper Handlebar 3. Using a #2 Phillips screwdriver, remove the 4 screws (2 indicated on one side) from the Upper Shroud. Upper Shroud 4.
5. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. Note: Loosen the lowest screw by at least 3 full rotations. 6. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw. While pushing up on the tab, remove the Right Fan Cover from the assembly. Note: The Power Cable is attached to the inside of the Right Fan Cover.
10. Using a #2 Phillips screwdriver, remove the indicated screw (by arrow) from the Rear Shroud. 11. Carefully remove the Rear Shroud from the machine. Place a standard screwdriver behind and near the middle of the Rear Shroud and gently pry until it releases. Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off. 12. Remove the Caps from the machine. Rear Shroud Cap Cap 13.
* * Right Side Left Side 20. Using a #2 Phillips screwdriver, remove the screws from the Right and Left Shrouds. ( 3 screws on the Right Shroud, 9 on the Left Shroud) Remove the upper screws labeled ‘ * ’ last. 21. Carefully remove the Shrouds from the machine. If replacing the Right Fan Cover: A. Using a 15mm open face wrench, remove the Securing Ring from the outside of the Right Fan Cover. B. Remove the Power Inlet from the inside of the Right Fan Cover. Power Inlet Securing Ring 22.
™ ™ Replace the Speed Sensor on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i Replacement Procedure Skill Level: I 8022022.020119.A NOTICE: T his document provides instructions for the replacement of the Speed Sensor on the Bowflex™ Max Trainer™ M6/M8 and M6i/M8i machines. If you need assistance, please contact Customer Service (if purchased in US/Canada) or your local distributor (if purchased outside US/Canada). To find your local distributor, go to: www.nautilusinternational.
1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Right Stabilizer Shroud from the machine. Right Stabilizer Shroud 3. Using a #2 Phillips screwdriver, remove the indicated (by ovals) screws and only loosen the lowest indicated screw (arrow) from the Right Fan Cover. Note: Loosen the lowest screw by at least 3 full rotations. 4. The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw.
Note: Left Fan Cover is hidden for image clarity. 5. Using a #2 Phillips screwdriver, remove the screw that attaches the Speed Sensor. Brake Disc Note: The distance of the new Speed Sensor Magnet must be the same distance from the Fan Disc for proper operation. Be sure to note the distance before removing the Speed Sensor Magnet. Speed Sensor Magnet 6. Disconnect the Speed Sensor Cable noting how it was routed for re-assembly. Note: Do not crimp the Cables. 7.
