bPro Scale / Printer Technical Manual 72186164 1
bPro – T2 bPro – C2 bPro – U2 bPro – U3/U4 bPro – R2 bPro – H2 ©Mettler-Toledo, Inc. 2000 No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose without the express written permission of Mettler-Toledo, Inc. U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
INTRODUCTION This publication is provided solely as a guide for individuals who have received Technical Training in servicing the METTLER TOLEDO product. Information regarding METTLER TOLEDO Technical Training may be obtained by writing to: METTLER TOLEDO 111 West Taihu Road, Xinbei District Changzhou, Jiangsu, China (+86) 519 8664-2040 FCC Notice This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian Department of Communications.
PRECAUTIONS READ this manual BEFORE operating or servicing this equipment. FOLLOW these instructions carefully. SAVE this manual for future reference. DO NOT allow untrained personnel to operate, clean, inspect, maintain, service, or tamper with this equipment. ALWAYS DISCONNECT this equipment from the power source before cleaning or performing maintenance. CALL METTLER TOLEDO for parts, information, and service.
CONTENTS 1 Specifications....................................................................................................................................1 General Description .......................................................................................................................1 Features ........................................................................................................................................2 Customer/Vendor Display .........................................
List CONFIG ......................................................................................................................................... 49 Operator configuration..................................................................................................................49 Standard configuration ......................................................................................................................... 49 New configuration .....................................................
Replace display ...........................................................................................................................80 Counter type ................................................................................................................................80 Hanging type: ..............................................................................................................................81 Replace load cell .................................................................
1 Specifications General Description The METTLER TOLEDO bPro is a digital computing scale with an integrated thermal label printer. It is an Ethernet scale with a wireless option, which has a database containing the PLU’s, Extra Text and etc. A PC program is available to download or upload the database from the PC. The bPro has 4 MB RAM memory and 4MB Flash ROM. The PLU memory can handle up to 25000 items. The standard bPro weighing capacity is 15 Kg ( 30 Lbs).
Features • 6kg, 15kg, 30kg (3000e or 3000e dual range) • Full Dot Matrix display with 240x240 resolution on both operator side and customer's side. • Four seven-segment numeric display for: 5 digits weight, 5 digits tare, 7 digits unit price and 7 digits total price. One 16-character alphanumeric display for programming and item description. • Indicators for zero, net and prepack mode. • Compliance with H44 3000e, R76 OIML 3000e and Canadian W&M.
Customer/Vendor Display There are two displays on the scale, one is on the vendor side and the other is on the customer side. They are all mounted on the tower except bPro-C2 model. These two LCD displays incorporate a yellow color LED backlight. Both the customer and vendor displays show 5 digits of weight, 5 digits of tare, 7 digits of unit price and 7 digits of total price values along with cursors for Zero, Net and Prepack mode.
Keyboard The keyboard consists of membrane layer, rubber button layer, programming layer, operating layer and touch pad layer. The multi layer makes it easy to press the key which we call it light touch tech. The layers are replacable and you can take them down and wash them with water (except the membrane layer). This will make maintenance much easier. The 28 keys on the right keypad are used for entering basic scale functions.
Meaning of the function keys Ä Ó ° Ô Ò Free entry of a price per piece Continue (PRINT,V2,V3,V4）Vendor, clerk Go back [TARE] c Numeric keypad Tare Clear; Zero 0 Ç Customer total , Confirm [CODE] Code and switching Æ v Å » x Manual entry of a price per piece to add Mode and switching Manual entry of a price per piece to subtract Paper feed Multiplication Fixed unit price / fixed tare [FIX] r ³ Change back Void Special functions o Pressing CONFIG than PRINT will list the scale information on
Remark : *V2, V3 and V4 key can be configured as preset keys or vender keys, but one function is available at one time. *[-%] key can be configured as preset key or increase/decrease key, but only one function is available at one time. The following function keys can be used as word processing keys while entering PLU description, store address, Extra Text and etc.
Dimensions bPro-T2 bPro-U2 7
bPro-C2 bPro-R2 8
bPro-H2 9
bPro-U3 Weighing Capacity The bPro can be programmed for 3/6x0.001/0.002, 6/15x0.002/0.005kg, 15/30x0.005/0.010kg capacities. The built-in scale is designed to withstand static overloads up to five times the rated capacity without sustaining permanent damage. A weight greater than five increments over capacity causes the weight display to "-----" and printing is inhibited. If the scale is under zero by more than five increments, the weight field will display dashes "|_____|".
Tare Tare is limited to a maximum of 2/3 full capacity. Memory Specifications The Main Logic PCB contains a rechargable lithium battery that will retain backup PLU's and the time/date in the SRAM memory for up to one month. Other data, including calibration data are retained in the EEPROM which requires no battery for memory retention.
recommended to provide protection from surges and spikes. The Power supply uses an electronic overload protection circuit designed to protect the internal electrical components. Label Printer Labels can be printed with the built-in thermal label printer. The printer uses a 60mm wide, high resolution, 8 dots/mm, thermal print head. The printer driver PCB incorporates a heat detection circuit to ensure the best possible print quality while eliminating any possibility of overheating the head.
Printer 2“ paper dimensions C B A A D D E Dimensions Labels Min. Max. A 30 mm 82 mm B 130 mm C 40 mm D 30 mm 82 mm E 2 mm +/- 0.2 mm F 25 mm 102 mm G 56 mm eff. print width, The print head is centred over the paper.
Operating & Storage Temperature Operating Range: -10°C to 40°C (14°F to 104°F), humidity from 5% to 85% non-condensing. Storage Range: 0°C to 70°C (32°F to 158°F), humidity from 5% to 85% non-condensing. Database Records The PLU database file consists of: Field Name Description Range PLU Number Price Look Up number used for database 0 – 999999 indexing and to call up a record Item Number The product number is a number that is 0 – 9 each encoded in the EAN Bar Code symbol.
date that the item can be used Sell By Days This is the number of days from the current 0 – 999 date that the item can be sold PLU Type By-Weight; By Count; 0/1 Tare/By Count No Tare number for by weight PLU; 0 – 99/0-9999 Quantity for by count PLU Fix Weight The Net Weight of By Count PLU 0.00 – 99.999 Extra Text This is the extra text number to be used 0 – 999999 Number with this PLU. ‘0’ means no ET will be added.
Major Component Map External Components A E D A C F E B G 16 D Ref Description A Display B Tower C Platter supporter D Printer E Numeric Keypad F Preset Keypad G Power switch
Index of Specifications bPro Type X X- X XX X- X 0X -X xxx T=Tower, C=Compact U=Upper Keyboard H=Hanging, R=Terminal Style 2= Standard, 3=Self service Display A=Segment, B=Dot Matrix CAPACITY 6Kg, 15 Kg, 30 Kg Load Cell S=Single D=Dual Extension Memory 0=Santdard E=With Extension card Network 0=Ethernet W=Wireless PRINTER 0=2” printer L=3” (future) Country finish code e.g.
2 Installation Unpack the Shipping Carton Open up the package box. Take out the platter ,attachments, then take out the scale. Remove the foam inserts and plastic bag. Put the scale on the working counter and inspect for damage. Report any damage to the carrier promptly. DO NOT LIFT THE SCALE USING THE SPIDER OR BACK DISPLAY. Verify you received the accessories listed below. Tower bPro scale Platter Power cord Operator manual Security Seal and Quality Feedback card etc.
Setup Checklist Leveling Ievel the unit using the feet for adjustment and bubble indicator as a guide. Install Tower Install Display Tower. Install platter Put on the platter to scale. Install label Install labels in the printer. Calibration New scales must be calibrated on site. Reset RAM Initialize the scale and set all softswitches to factory default. Password To configure the passwords of the specific menus. keyboard To configure the function keys and directly access keys of the keyboard.
Leveling Adjust the four feet until the bubble, located under the scale platter, is in the center of the bubble level. Then adjust the foot locks until the feet are secure. Bubble Level Correct Incorrect Install Tower Tower Model Take out the tower and insert it into the tower base. Connect the two flat cables together between the tower and the display base. Install four screws on both sides of the display base to lock the tower in place.
Upper Keyboard Model Connect the two flat cables together between the tower and the display base. Install four screws on both sides of the display base to lock the tower in place. Install Platter Take out the platter and put on to the scale. Power On Note: If unit has been stored or transported in below freezing temperatures, allow the unit to warm up to room temperature before turning on AC power. Remove the power cord from the package box.
Label Installation Open the plastic door on the right side of the scale. Slide out the printer. Press the trigger to open the printer head. Install the labels according to the instruction legend on the printer frame. Pull out the take-up spool Insert the liner into the spool slot. Push back the spool. Secure the liner on the take-up spool by spinning the spool clockwise. Close the printer head gently, until it clicks. Slide the printer into the scale. Close the plastic door.
Calibration Sealing Screw Base Calibration Switch Cal Switch AD PCB Sealing screw Steps： 1. Snip sealing wire 2. Screw out sealing screw 3.
WEIGHT UNIT kg "* CAPACITY 15 " (Input capacity) "* Input capacity of scale INC.0.002/0.005 "Select interval with up arrow key [↑] Select interval of the scale "* CAPTURE 0 ——— Read zero "* ADD WEIGHT 0.000 "Input the standard weight value you want to put on scale "put on the standard weight on platter "* Input the standard weight value you want to calibrate, at least 2/3 of capacity DONE SHUT DOWN Power off scale and power on again NOTE： IN THE PROCESS IF GIVE THE MESSAGE “ INIT. CELL...
3 Setup Menu Tree for Scale Setup Navigating within the Setup Menu • • • • • 【ENTER】 Selects displayed item and moves to sub menu level, accepts the variable in the list. 【CODE】 Backs up one menu level, does not accept change. 【↑】 Moves Up to next menu item, will wrap around from the last entry to the first. 【↓】 Moves Down to next menu item, will wrap around to end from the first entry. 【Clear】 Clears inputted Text for that field.
CODE DATA ENTRY REPORTS KEYBOARD CONFIG SPECIAL FUNCTION 1 2 3 6 LABEL CONFIG 7 SERVICE MODE 9 101 PRICE CHANGE 201 RESET TO DEFAULT 301 STANDARD CONFIG 601 COUNTRY FINISH 701 SERVICE BY-WEIGHT 901 FUNCTION TEST 102 CREATE PLU 202 SALES REPORT 302 FUNCTION KEYS 602 ROUND PRICE 702 902 MEMORY TEST 103 COPY PLU 203 PLU REPORT 303 SPECIAL KEYS 603 DISCOUNT ROUND 703 106 EDIT EXTRA TEXT 204 PROMOTE RPT 304 LIST CONFIG 605 UNIT OF PRICE 704 SERVICE BY-COUNT PRE
28 644 CHANGE LANGUAGE 646 PLU NO.
Enter setup To enter setup mode, press the [CODE] key. Exiting setup Press [CODE] key to return to the previous menu. To exit out of setup mode, press [CODE] when the display shows normal weigh state.
Overview of mode functions M Call the menu "MODE CHANGE" MODE CHANGE _ 00 SERVICE With _Q select the desired sub-menu, or enter the preset code. Select/return to service mode. _ 01 VOID Operation _ 02 PREPACK _ 03 CODE-MODE _ 04 LARGE SALES _ 09 Select/return to prepack mode. Select/return to code mode. Select/return to training mode. TRAINING-MODE _ 08 Select/return to void operation mode. Select/return to large sales mode. Press _ to continue or * to return to weighing mode.
SCALE CONFIGURATION K5* Call the menu "Scale configure", this menu for distributing the memory of scale. MODE CHANGE _ 01 STANDARD CONFIG. _ 02 NEW CONFIG. _ 03 LIST CONFIG _ 04 MENU END new configuration: SCALE CONFIG. _ 02 Enter preset code 02 NEW CONFIG. Enter the RAM size for the pictures includes STORE LOGO, PLU * RAM FOR PICTURE 200 _ plu description 2 28 Graphics, SafeHandling, Screen Saver. Range 0-500. Enter the quantity of PLU DESCRIPTION 2 characters. Range 0-150.
DATA ENTRY K1* Call the "DATA ENTRY" menu DATA ENTRY 32 01 price change 02 create plu 03 copy plu 06 edit extra text 07 list plu 08 delete plu 09 Define presets 10 list presets 11 standard preset 12 delete preset 14 create group 15 list group 16 delete group 26 create sp. offer 27 sp. offer backw. 28 delete sp. offer 29 list sp.
30 tare 32 create barcode 35 ticket header 36 ticket bottom 38 running message 39 create operator 40 list operator 41 delete operator 42 shop name 43 advertisement 44 date text 45 date / time 46 discount 47 pack date offset 48 logo message 49 store logo number 50 menu end Select desired menu with _Q or enter preset code and activate with * key.
price change: DATA ENTRY _ 01 enter the preset code 01 PRICE CHANGE * plu number or preset 0 enter the PLU number or press the preset key to choose PLU * 0.00 UNITPRICE * enter new price create plu:(each item can be chosen in menu "code-6-16(plu format skip)" DATA ENTRY Press the _ key twice or enter the preset code 02. _ 02 create plu * 0 plu Number _ art. Nr. Enter the PLU number.(1~999999) 0 Enter the article number (up to 13 figures).
0 best bef.offset _ 0 sell by offset _ Enter the best before offset(0~999) Enter the sell by offset(0~999) Is it an article per piece or a weighed article ? by weight 0 0 = weighed article,1 = article per piece 0 Enter the FIX WEIGHT for article per piece _ fix weight _ EXTRA TEXT NUMBER 0 _ 0-1 no in/decrease _ 0 open price yes _ Enter the Extra text number 0=don't allow in./decrease 1=allow in./decrease 0=price can't be changed 1=price can be changed by # key 0 NUTRITION NO.
Edit Extra text: DATA ENTRY enter preset code 06 _ 06 edit extra text * 0 extra text number enter extra text number _ - enter text enter the Extra text (use the * you can change line) _ K K 0.00 return to weighing mode 0.00 0.00 list PLU: DATA ENTRY enter preset code 07 _ 07 LIST plu * FROM PLU NUMBER 0 _ enter PLU number(0=all PLU) 0 TO plu Number _ enter PLU number(0=all PLU) K 0.00 0.00 0.
define preset keys: DATA ENTRY enter preset code 09 _ 09 DEFINe presets * FXX l1 PLU KEY 0 PLU NUMBER _ the key Q )L1=level 1 ;L2=level 2 enter the PLU number define next preset key K K 0.00 press a preset key(you can choose the layer L1 or L2 by press return to weighing mode 0.00 0.00 list preset keys: DATA ENTRY enter preset code 10 _ 10 LIST presets * print the list K 0.00 0.00 0.
delete preset key: DATA ENTRY enter the preset code 12 _ 12 delete preset * DELETE 0-1 NO _ 0=not delete,1=all preset keys are cleared K 0.00 0.00 return to weighing mode 0.00 create article group: DATA ENTRY enter preset code 14 _ 14 create Article Group * 0 ARTICLE group _ ENTER TEXT enter group number enter group name(18 characters) ___ _ VAT ? 0 _ difine next group KK 0.00 0.00 list article group: return to weighing mode 0.
delete article group: DATA ENTRY enter preset code 16 _ 16 delete Article Group * 0 group NUMBER enter group number _ 0-1 DELETE NO 0=not delete;1=delete _ delete the next group K K 0.00 0.00 retun to weighing mode 0.00 create special offer: DATA ENTRY _ 26 enter preset code 26 create sp.offer * ENTER TEXT enter the detail of special text ___ from 00-00 enter the start time for all special offer 00-00 enter the end time for all special offer _ to ? _ 0 Plu number _ 0.
forbid special offer: DATA ENTRY enter preset code 27 _ 27 sp. offer backw. * 0 plu number _ 0-1 back NO enter PLU number 0=No prohibition, 1=Prohibit SP. OFFER for this PLU _ K K 0.00 retun to weighing mode 0.00 0.00 delete special offer: DATA ENTRY enter preset code 28 _ 28 delete sp. offer * 0-1 delete no _ delete the special offer 0=not;1=yes K 0.00 0.00 0.00 return to weighing mode list special offer: enter preset code 29 DATA ENTRY _ 29 Print the special offer list LIST SP.
Tara weight: DATA ENTRY Enter the preset code 30 _ 30 TARE Enter the tare number (1-16). * TARE NUMBER 0 _ TARE 0.000 _ Enter the tare weight in grams *) or put the empty recipient on the scale, then validate with the tare key T. Press _ to affect the next tare memory. Press the K key twice to return to the weighing mode. CODE CODE 0.00 0.00 0.
0-2 WEIGHT SHIFT _ EAN CODE ------- _ KK 0.00 0.00 0.
define ticket header: DATA ENTRY enter preset code 35 _ 35 ticket header * enter text(Max.4 lines;100 characters) ENTER TEXT ___ * return to weighing mode K 0.00 0.00 0.00 define ticket bottom: DATA ENTRY enter preset code 36 _ 36 ticket bottom * enter text(Max.4 lines;100 characters) ENTER TEXT ___ * return to weighing mode K 0.00 0.00 0.00 define runing display message: DATA ENTRY enter preset code 38 _ 38 running message * enter text(Max.
create operator: DATA ENTRY enter preset code 39 _ 39 create operator enter operator number(1-5) * operator NUMBER 0 enter operator name(18 characters) _ ENTER TEXT enter password of this operator if necessory ___ _ new password 0 confirm password define next vendor password 0 return to weighing mode _ confirm _ KK 0.00 0.00 operator status: DATA ENTRY 0.00 enter preset code 40 _ 48 print the list list operator * K 0.00 0.00 0.
difine shop name: DATA ENTRY enter preset code 42 _ 42 shop name * enter text(4 lines,100 characters) ENTER TEXT ___ * return to weighing mode K 0.00 0.00 0.00 define advertisement text: DATA ENTRY enter preset code 43 _ 43 advertisement text 1-10 advertise text number * 0 ARTICLE group _ enter text(1 lines,60 characters) ENTER TEXT ___ return to weighing mode * KK 0.00 0.00 0.
define date/time: DATA ENTRY enter preset code 45 _ 45 DATE / time * 0 date _ 0-1 time _ enter date (the format in [setup]-6-31 menu) enter time in format:HH-MM-SS (the format in [setup]-6-33 menu) return to weighing mode KK 0.00 0.00 0.00 define increase/decrease: DATA ENTRY enter preset code 46 _ 46 discount * enter increase/decrease number(1-16) 0 discount nr.
* percent 0 xx% _ KK 0.00 0.00 0.00 define pack date offset: enter preset code 47 DATA ENTRY _ 47 0 pack date offset input the pack date offset number. _ return to weighing mode K 0.00 0.00 0.00 define LOGO message: enter preset code 48 DATA ENTRY _ 48 0 LOGO Message _ K 0.00 0.00 input the message showed after “SYSTEM LOADING”, up to 16 characters. return to weighing mode 0.
Keyboard configuration Enter the menu【CODE】 【3】 【*】,display will show “KEYBOARD CONFIG”, then do following operation. Standard configuration 【01】【*】 display “CONFIG. NO” press key: 0＝NO，1＝YES，then press【CODE】 key, and press 【CODE】 key exit SETUP mode.
List CONFIG Print out current keyboard config. Operator configuration Enter the menu【CODE】 【4】 【*】,display will show “OPERATOR CONFIG”, then do following operation. Standard configuration 【01】【*】 display “CONFIG. NO” press key 0＝NO，1＝YES，then press key 【*】. Press 【CODE】 to exit SETUP mode.
Special function Enter the menu【CODE】 【6】 【*】,display will show “SPECIAL FUNCTION”, then do selection as following. 50 NO.
1＝without zero prefix 0=not link to PLU 1＝link to PLU 0=depends on PLU 1=all enable 2=all disable 0=depends on PLU 1=all enable 2=all disable 0=depends on PLU 1=all enable 2=all disable 0=free price 1=lower price 0=temporary 1＝permanent 0=as fix weight 1=as by_cnt unit 2＝minimum weight 0=fix key active 1=fix key inactive 0=fix key active 1=fix key inactive 0=disable 1=enable 0=YY 2 digits； 1=YYYY 4 digits 0=YYMMDD 1=DDMMYY 2=DDMMYY(CHR) 3＝MMDDYY 4=DDMMMYY(CHR) 0=”/” 1=”.
52 40 Precious Price Precious Price 0.00 41 IP VALID CHECK 42 Switch net mode 0=NO 1=YES 0=NO 1=YES 43 Display negative weight 44 Change Language 46 PLU NO. Length 48 EAN 13 Style 49 PP PLU input 50 PLU Display Font 0=NO 1=YES 0=Chinese 1=English 2=France 3=Turkish 4=Polish 0=6 digits 1=8 digits 0=standard 1=special 0=Normal 1=with [*] key 0=Small font 1=Big font Higher than this price will give a warning message when sell a by weight PLU.
Label definition Enter the menu【CODE】 【7】 【*】,display will show “LABEL DEFINITION”, then enter following submenu. Example to set SERVICE BY WEIGHT label: After press 【CODE】【7】【*】,then press 01【*】, input label number, press 【*】 key confirm. 01SERVICE BY WEIGH 02SERVICE BY COUNT 03PREPACK BY WEIGH 04PREPACK BY COUNT 05TOTAL LABEL 06COPY LABEL 07DELETE LABEL Password setting Enter the menu【CODE】 【8】 【*】,display will show “PASSWORD SETTING”, then select following submenu to set. NO.
Service function Enter the menu【CODE】 【9】 【*】,display will show “SERVICE FUNCTION”, then do following operation.. NO. MENU PARAMETER DESCRIPTION 01 FUNCTION TEST Test the scale display,keyboard etc 02 MEMEORY TEST Test scale memory 03 INTERFACE TEST Test scale RS232 04 HIGH RESOLUTION Display increment X10 05 CALIBRATION Calibrate the scale 08 PRIMARY CONFIG Set the scale number 09 TICKET NO. TO 0 13 FONTS TABLE 15 WORK CONFIG 17 DELETE ALL PLU 18 DELETE ALL GROUP 19 DEL.
34 CASH DRAW TEST Test the cash drawer 35 WIRELESS CONFG If you use wireless scale, please configure the wireless option here 38 PRINT MENU LIST 41 CHECK FONT START CHAR – END CHAR Input the Unicode range of the char you want to check. Function test This function used to test the display, keyboard and printer. Enter the function, and light on all the display to check if the display is ok. Display 1234... testing, then scale will print out a ticket to check the printer.
loadcell and A/D pcb. 04【*】 press the calibration button "PUSH CAL BUTTON” Enter the menu， Display the high resolution. Press key【C】 to exit. Primary configure This function used to set the scale number. 08【*】 (scale number)【*】 Enter the menu “Primary Config” Input scale number Reset ticket number This function used to reset ticket number. 09【*】 0or1 Enter the menu Select if reset it 0：no 1：yes 【*】 Clear BRAM This function used to clear all the data in BRAM, including the PLU DATA, SET UP DATA etc.
Reset scale as default This function used to reset the scale as factory default. This will clear all programmed data and reports, but not clear the calibration data. 15【*】 0or1 Enter the menu Select the item 0：not reset 1:reset _ Usually we should also make sure that we made the right country selection. Go to the country finish menu. 【CODE】6【*】01【*】 01【*】 input the Country code 【*】Reset default 0or1 Enter Country Finish menu Enter Country selection e.g. 00: China; 04: Singapore.
Network configure This function used to set IP address, net mask, server IP, and router IP etc. SERVICE MODE Enter the preset code 21. _ 21 NETWORK CONFIG Enter network configure * IP ADDRESS Input IP address _ _ Input NET MASK address NET MASK _ _ Input SERVER IP address (If necessary) SERVICE IP _ _ Input ROUTE IP address (If necessary) ROUTE IP _ Input IDLE TIME (10 is ok) _ IDLE TIME 10 _ Scale will restart automatically.
Ticket print test This function used to test the printer with ticket. 24【*】 DISPLAY RESIST 600-999 SPEED 105 MM/S ENERGY 850 0-5 -4 -- +4 PAP.END DET. NO 0 0-1 PRINTERTEST NO 0-1 SENSORTEST NO 0-1 PAPER: SENSOR OK ⇑-⇓ OK=* Enter the preset code 24. DESCRIPTION Select the Ohms Rating marked on the Print Head.
TAKEUP 100 PRINTERTEST THRESHOLD Enter the threshold of take up sensor NO 0-1 SENSORTEST NO 0-1 LABEL POS OK=* LABEL TEAR SENSOR OK OK=* OK=* Conduct printer test (To print out test ticket) 0= No; 1=Yes Conduct gap sensor and take label sensor test 0= No; 1=Yes Lead the label to the start position manually. The scale will test gap sensor. The scale will test take label sensor The scale will issue two or three labels and show the test results.
Reports Enter the menu【CODE】【2】【*】,display will show “REPORT CONFIG.”, then do following operation.. 01 RESTORE DEF "DEFAULT YES" (press key: 0=YES,1=NO) 【*】 "TODAY (press key:0=today，1=last day，2＝total，3＝ all） 【*】 "SIMPLE RPT" (press key [↓]to select simple or detail report） 【*】 "NOT PRINT" (press key [↓] to select print or not print report） 【*】 "TODAY (press key:0=today，1=last day，2＝total，3＝ all） 【*】 "ALL PLUS" "FROM PLU NO.0" ([↓] to select the PLU range or all plu） 【*】 "TO PLU NO.
"FROM NO.0" GROUP 【*】 "TO GROUP NO. 0"（GROUP range） 【*】 "SORT BY SUM" ([↓] to sort by PLU or by total） 【*】 "SIMPLE RPT" ([↓] to select detail report or simple report） 【*】 "NOT PRINT" (press key [↓] to select print or not print report） 【*】 "TODAY (0=today，1=last day，2＝total，3＝all） 【*】 "ALL GROUPS" "FROM GROUP NO.
【*】 11 VENDOR REPORT " (0=today，1=last day，2＝total，3＝all） 【*】 "TODAY 【*】 "ALL VENDORS" "FROM VENDOR NO.0" ([↓] to select VENDOR range or all VENDORs） "TO VENDOR NO.
【*】 【*】 【*】 【*】 【*】 【*】 【*】 【*】 【*】 【*】 "205 GROUP RPT NO" "206 GROUP H RPT NO" "207 HOURLY RPT NO" "208 SETTLE RPT NO" "210 ST/RETN RPT NO" "211 VENDOR RPT NO" "212 CASHDRAW RPT NO" "213 WEEKLY RPT NO" "214 MONTHLY RPT NO" "215 YEARLY RPT NO" 【*】 "NOT PRINT" (press key [↓] to select print or not print report） "DELETE NO" (Press key:0=NO,1=YES） 【*】 18 CLEAR REPORTS 【*】 【*】 PC software PLU records and setup data of the bPro can be programmed through a PC (Personal Computer) using the METTLER TOLEDO
Flashing Software The bPro Operating System Software is retained in Flash EEPROM's on the Main Logic PCB. The EPROM's can be reprogrammed using a PC and a downloader program Hyper terminal. Cables and components are the same as above RS232 cable. Before downloading the software, turn the bPro power OFF. Connect one end of the cable to the PC's serial port and the other end to the bPro serial port. Press the 【PRINT】key as power on the scale. The scale will display “WAIT FOR HOST……” to wati for PC signal.
4 Troubleshooting Troubleshooting Guide Following is a list of symptoms that could occur, and the recommended action to correct the problem. SCALE INOPERATIVE/BLANK DISPLAYS 1. Check AC power at outlet. 2. Check Voltage on Main Logic PCB. If voltages are zero, check Power Supply. 3. If test point voltage is good replace Main Logic PCB. 4. Check Display Cable on Main Logic PCB and Operator Display PCB. Check Display PCB. KEYBOARD INOPERATIVE 1. Check keyboard connection on keyboard controller PCB. 2.
4. Check and clean platen roller, stripper bar, and delivery path using MT cleaning pen. 5. Adjust label Gap Sensor through SENSOR TEST in Service Mode. 6. Replace Gap Sensor Assembly. 7. Replace Main Logic PCB. LABELS DARK 1. If labels are printed correctly, but are excessively dark, check the ENERGY setting in Service Mode. 2. Check printhead harnesses for loose wires. LABELS MISSING DOTS 1. If the labels are streaked by lines from top to bottom, replace the Printhead. 2.
Flow control: None POWER SUPPLY Following is a list of symptoms that could occur, and the recommended action to correct the problem. Place the Power Switch to the OFF position. Remove the platter, spider, and top cove. To check the +24VDC output voltage from the Power Supply terminal between the terminals marked +V and GND, the acceptable output range is +24VDC +/-0.50 VDC.
Main Logic PCB The Main Logic PCB receives +24VDC from the Power Supply and uses this to supply +10VDC and +5VDC to other components. The Main Logic PCB controls all functions in the unit including the thermal printer. Inputs and Outputs to the Main Logic include the Label Taken Sensor, Gap Sensor, Printhead, Stepper Motor, Rewind Motor, Load Cell and etc. The following Figure shows the locations of the various components and connectors on the Main Logic PCB.
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Load Cell The Load Cell can be tested for proper analog voltage input and millivolt output by measuring the voltage on the Main Logic PCB. To check the input voltage across +EXC & -EXC, place your meter on volts and put the positive lead on the left pin of F1 and the negative lead on the left pin of F4. You should be reading a steady +10VDC +/- 0.25VDC. If the Excitation voltage is good, the signal output can be checked across +SIG & -SIG. Set the meter to read in millivolts (mV).
The entered Group number does not exist. OPER.NOT FOUND The entered Operator number does not exist. LABEL NOT FOUND The entered Label Format does not exist. PLUNR IS OCCUP You are trying to duplicate a PLU into an exist PLU number. LABELNR. OCCUP You are trying to duplicate a label format into an exist label format number. AG NOT DELETABLE This Group contains total data and can not be deleted. OP NOT DELETABLE This Operator contains total data and can not be deleted. MEMORY FULL Memory is full.
No further transaction has been recorded. DISCOUNT IMPOSS This PLU does not allow to be discounted. Check the PLU Discount configuration, or this PLU is in special offer. TARE TOO BIG The entered tare is too big. PLU TARE ACTIVE You are forbidden to override the PLU tare. NO STABLE WEIGHT The weight is not stable. PUT PLATTER ON The weight is too small and out of power up zero range. ZERO NOT CAPTURE The weight is too big and out of power up zero range.
Error Message Reason Status Action ERROR 300 PRINTER Printer driver defect 2 Replace Main Logic PCB ERROR 301 PRINTER Printer driver defect 2 1 Reflash the software 2 Replace Main Logic PCB ERROR 307 PRINTER Printhead defect 2 1 Replace printhead 2 Replace printhead harness 3 Replace Main Logic PCB ERROR 308 PRINTER Printer driver defect 1 Replace Main Logic PCB ERROR 310 PRINTER Printer driver defect 2 Replace Main Logic PCB ERROR 101 AP Real Time Clock defect 1 Replace Main Logi
Interconnecting Diagram 75
5 Parts Replacement Replace main PCB ! all the data saved in main PCB, as you change the main PCB you will lose all of them. Counter type • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out the 5 bolts (A) from base and take away. • Show main PCB. • Pull out all connection from main PCB. • Screw out 6 bolts (B) from main PCB, take away it. Install main PCB • Put the main PCB to right position, screw in 6 bolts of main PCB.
• Put on platter. • Power on scale. Hanging type: bPro -H2 A3 B3 C3 Take out main PCB • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out the 2 bolts (A3) from scale and take away. • Screw out 4 bolts (B3) from scale and show main PCB. • Pull out all connection from main PCB. • Screw out 4 bolts (C3) from main PCB, take away it. Install main PCB • Put the main PCB to right position, screw in 4 bolts of main PCB. • Connect all harness to main PCB.
• Put the cover of display then screw in 2 bolts. • Install whole hanging scale. • Put on platter. • Power on scale. Replace switch power Counter type: Take out switch power • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out the 5 bolts (A) from base and take away. • Pull out the harness in switch power. • Screw out 4 bolts in the power PCB. • Take away the switch power.
• Put the switch power to the right position. • Screw in 4 bolts of the power PCB. • Plug in all the connection harness in the PCB. • Put the cover of base then screw in 5 bolts. • Put on platter. • Power on scale.Hanging type: bPro -H2 D3 E3 Take out switch power • Power off and take out the power cable from electrical outlet. • Take away platter. • Take away the back display cover and back display kit as before. • Screw out the 2 bolts (D3) from base and take away. • Show the switch power.
Replace display Counter type Take out display • Power off and take out the power cable from electrical outlet. • Take away platter. • Take away the tower kits. • Screw out 2 bolts in the display cover, and take out the front cover, show the display. • Screw 5 bolts of the front display, pull out harness and take away the display. • Screw 4 bolts of back display and pull out harness, take away back display. Install display • Put the back display to right position and screw in 4 bolts to fix it.
• Install the tower to base. • Put on platter. • Power on scale. Hanging type: bPro -H2 F3 Take out display • Power off and take out the power cable from electrical outlet. • Take away platter. • Take out back display kit as previous method. • Take away display harness in display. • Screw out 4 bolts (F3) in the display support plate, and take out the back display. • For front display, you should also take away the main PCB and power PCB, then to show the front display, screw out 4 installation bolts.
Replace load cell Counter type 82
Take out loadcell • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out 2 bolts for fix the cover of print paper (D). • Take out the cover (E). • Screw out 2 bolts in interface PCB (F). • Screw out 4 bolts in up spider, and take out it. • Open the sealing screw (G). • Take away up cover. • Pull out loadcell harness from main PCB.（see above to find the main PCB） • Screw 2 screws in loadcell and take out spacer. • Also take out loadcell spacer.
• Screw down with moment spanner.15kg CAPACITY with 8 NM, 30kg CAPACITY with 10 NM. • Put the spacer and then screw down 2 screws in it. • Screw down with moment spanner.15kg CAPACITY with 8 NM, 30kg CAPACITY with 10 NM. • With X mm ruler to adjust the limit size of back 2 screws. With Y mm ruler to adjust the limit size of front 2 screws inspacer.(capacity:6/15kg X=1.2mmY=0.9mm；capacity:15/30kg X=1.9mmY=1.3mm) • Insert the loadcell harness to main PCB.
• Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out 2 bolts (G3) for fix the left cover. • Take out the cover. • Screw out 2 bolts (H3) in base. • Take away A/D convertor kit (I3). • Screw out 2 bolts (J3),take out the cover. • Screw out bolt (K3) and bolt (L3) for connecting load cell. • Screw out 2 bolts (M3). • Take out loadcell. Install loadcell • Put the loadcell to right position. • Use reverse steps to install the load cell as previous take out steps.
Replace keyboard Counter type Take out keyboard • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out 3 bolts (H) in keyboard at bottom. • Take out keyboard and cover kits. • Pull out the harness of keyboard from the keyboard convert PCB. • Rip off the keyboard overlay, take out it. Install keyboard • Clean the keyboard cover with alcohol, and wait it till dry.
• Put on platter. • Power on scale. Hanging type: bPro-H2 Just use new one replace old one and hang it.
Replace printer Counter type I 88
Take out printer • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out 2 bolts (I) at the bottom of the scale. • Open the printer door. • Pull out printer, also disconnect the harness in printer PCB and connect ground wire. • Take out printer, also with sliding feet under it. Install printer • Put the sliding base to right position. • Insert the harness of the printer PCB and connect the ground wire.
Hanging type: N3 bPro-H2 Take out printer • Power off and take out the power cable from electrical outlet. • Take away platter. • Open right door of scale. • Screw out 3 bolts (N3) at the bottom of the printer. • Take out all harness in printer PCB. • Take out printer. Install printer • Insert the harness of the printer PCB. • Put the printer to right position and insert to scale carefully. • Screw down 3 bolts for fixing the printer. • Close printer door. • Install whole hanging scale. • Put on platter.
Replace printer head J ! DON’T GRIDE THE PRINTER HEAD. Take out printer head. • Power off and take out the power cable from electrical outlet. • Take away platter. • Open printer door, pull out printer. • Screw out 2 screws (J) for fixing printer head. • Pull out the harness from printer head. • Take away printer head. Install printer head • Insert the printer head harness. • Put the printer head and spacer to right position. Screw down 2 bolts. • Close the printer head.
Install Wireless card Counter type ! Steps as below.
(J1) (M1) (K1) (N1) (L1) (O1) (P1) • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out bolts from up spider (C1) and screw out sealing bolts (D1). • Take apart the main PCB cover in bottom (F1), also take apart the cover of scale as screw out the bolts in the bottom of scale.
• Put the wireless kit (A1) to the position (G1). • Install the bolts to it (H1). • Take out the seal from hole (I1). • Put the Ethernet harness through the hole (J1). • Connect the Ethernet harness to the Ethernet port (K) and fix the harness as picture (L1). • Put the wireless card power harness through the hole (M1). • Connect the wireless card power harness to the main PCB (O1). • Then to install the scale cover, the up spider, the main PCB cover in bottom, seal switch bolts etc.
Install the memory extension board A2 C2 B2 E2 D2 95
Install the memory extension board. • Power off and take out the power cable from electrical outlet. • Take away platter. • Screw out bolts from up spider and screw out sealing bolts in scale. • Get the memory extension board (A2) • Find socket of extension memory in main PCB (B2). • Install bolts (C2) to main PCB. • Insert the memory extension board to it as (E2). • Fix three install bolts (D2) to main PCB.
6 Maintenance External Cleaning Turn the scale power off by placing the power switch to the OFF position (Press the "0" on the power switch). Disconnect power cord from outlet. Use a soft clean cloth dampened with a mild detergent and water (or a mild cleaner) to wipe the exterior surfaces. Do not spray liquid directly on the unit. A mild spray cleaner can be used by spraying the cleaning cloth.
Slide the printer in. Close the plastic door. Rezeroing This scale is equipped with an automatic zeroing device, which compensates for small weight change. This device is not activated when a package tare is compensated. After cleaning the dirt from the platter with the scale on, the display can read : • a negative value • or "_ _ _ _ _" segments can be lit. Solution : Press the ZERO key If the message appears again : Turn the scale off and back on again with the main power switch.
7 GEO Settings The values for gravity adjustment are a series of two digit numbers in the range 0 to 31, as shown in the table below. Geo.
8 Replacement Parts 72188012 72188012 Item 1 2 3 P/N 180952 183021 102326 100 Description 上盖活动盖板 秤盘组件 水泡 bPro-C2 bPro-C2 Label Roll Housing Platter Leveling Bubble Qty 1 1 1
4 5 6 7 8 9(1) 9(2) 9(3) 9(4) 9(5) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 124041 154555 180974 180943 174032 72193829 72209741 72193807 72193827 72193825 72188155 173476 182976 183450 180951 72187455 72187456 173307 167391 72186444 72186386 72186387 169795 72186557 183358 183359 180948 150652 182877 183452 180973 72188140 173596 180947 72191431 72191432 182872 72184997 72184996 72186985 72186878 中心橡胶垫 Cap,Spider,,Center 角垫 Cap,Spider,,Corner 托 架 Spider 上盖 Main Housing A
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 72186875 72186402 72185419 72185423 72188157 72188192 72188156 180946 180954 180945 155637 72189191 170120 72202239 180944 72189327 183449 72193760 156439 173248 72187458 182252 171790 173345 72193070 72188193 122206 72192054 72224370 72209420 72209419 72204992 119054 118549 72189609 72201470 72201473 72192905 72194324 72201474 72201466 102 AMI-40 传感器 Loadcell Assembly,AMI-22 for 12kg 6000e 导轨座 Printer
B11 B12 B13 B14 102661 72201469 142884 143133 弹簧垫圈 螺钉，M4X14,GB819 紧定螺钉，M3X8,GB79-85 螺钉，M3X6,GB819 SPRING WASHERS SCREW SLOT SCREW SCREW 72186380 72186380 Item P/N 1 180952 Description 上盖活动盖板 4 3 2 2 bPro-T2 bPro-T2 Qty 1 Label Roll Housing 103
2 3 4 5 6 7 8 9(1) 9(2) 9(3) 9(4) 9(5) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 183021 102326 124041 154555 180974 180943 174032 72193830 72193808 72193815 72193830 72193826 180949 173476 182976 183450 180951 72187455 72187456 173307 167391 72186444 72186386 72186387 169795 72186557 183358 183359 180948 150652 182877 183452 180973 72188140 180975 173596 180947 72186193 182872 72184997 72184996 104 秤盘组件 Platter 水泡 Leveling Bubble 中心橡胶垫 Cap Spider center 角垫 Cap Spider C
53 54 55 72186985 72186878 72186875 72186402 72185419 72185423 182874 180976 180873 180946 180954 180945 155637 72189191 170120 72202239 180944 72189327 183449 72193760 156439 173248 72187458 182252 171790 173345 72209419 72209420 72224370 AMI-11 传感器 AMI-40 传感器 AMI-40 传感器 导轨座 垫 块 钣金托架 立杆盖板 B 立杆 立杆盖板 A 压 板B 显示盖锁紧件 压 板A 显示屏 显示屏 显示屏 显示屏 显示外壳 滤光片 滤光片 滤光片 立杆线束 线束，打印－主板 线束，接口－主板 键盘线束 显示转接线束 显示转接线束 导滑垫板 小滑块 塑料线卡 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 72204992 119054 118549 72189609 72201470 102504 72204993 7219432
B12 B13 B14 B15 72201469 142884 72201468 133022 106 螺钉，M4X14,GB819 紧定螺钉，M3X8,GB79-85 螺钉，M3X6,GB819 齿垫 ￠4 SCREW SLOT SCREW SCREW WASHERS 6 4 2 2
72187321 72187321 Item P/N 1 180945 Description 压 板A bPro-U2 bPro-U2 Qty 1 Sheet Metal,support A,display 107
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 108 155637 72189191 170120 72202239 180944 72189327 183449 72193760 180977 173476 72183679 72186085 72186578 72186679 72186581 72193809 72186580 102326 124041 180974 122206 72192054 154555 180943 72185423 174032 180951 72187456 72187455 72186386 72186387 72186444 173307 183358 169795 72186557 72188140 72184997 72184996 72186985 72186878 显示屏 Display Assembly,segment,CHN 显示屏 Display Assembly,segment,EURO 显示屏 Display Asse
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 72186875 180973 72191369 72191370 180975 72186193 72185419 173251 72191008 182872 72186088 72186087 72183678 72186402 72186086 72187458 180947 173248 173596 167391 183021 182252 171790 173345 180952 72224370 72187457 72209419 72209420 72224168 72201466 72201474 72204992 72204993 72201468 72189609 72201473 72194324 72201464 72201470 150684 AMI-40 传感器 Loadcell Assembly,AMI-22 12kg 6000e 基座 Alu
B12 B13 110 102661 72201469 弹簧垫圈 螺钉，M4X14, GB819 SPRING WASHERS SCREW 4 3
METTLER TOLEDO Scales & Systems 1900 Polaris Parkway Columbus, Ohio 43240 P/N: 72186164 (3/09).02 METTLER TOLEDO® is a registered trademark of Mettler-Toledo, Inc. ©2000 Mettler-Toledo, Inc.
