Installation / Operation Instruction Manual
Table Of Contents
- Brute MagnaTech
- Table of Contents. Page 1
- SECTION 1 General Information
- SECTION 2 Venting and Combustion Air
- SECTION 3 Gas supply and Piping
- SECTION 4 Water Flow and Headloss Data
- SECTION 5 Piping
- SECTION 6 Condensate Drain Trap
- SECTION 7 Electrical Connections
- SECTION 8 Control Operation
- 8.A The Home Screen
- 8.B Login to Lock / Unlock the Display Screen
- 8.C Quick Start
- 8.D Configuration
- 8.E Service Screens
- 8.F Messages and USB
- 8.G Active Demands
- SECTION 9 Parameter Tables
- SECTION 10 Initial startup Instructions
- SECTION 11 Maintenance
- SECTION 12 Troubleshooting
- SECTION 13 Replacement Parts
- 13.A General Information
- 13.B Component Illustrations, Parts Lists, and Part Numbers
- 13.B.1 Final Assembly, Part Numbers
- 13.B.2 Frame and Jacket Assembly, Part Numbers
- 13.B.3 Control Panel, Part Numbers
- 13.B.4 Air / Gas System, Part Numbers (Model 1600)
- 13.B.5 Air / Gas System, Part Numbers (Model 2000)
- 13.B.6 Air / Gas System, Part Numbers (Models 2500 & 3000)
- 13.B.7 Air / Gas System, Part Numbers(Models 3500 and 4000)
- 13.B.8 AC Distribution Box, Part Numbers (Model 1600)
- 13.B.9 AC Distribution Box, Part Numbers (Model 2000)
- 13.B.10 AC Distribution Box, Part Numbers (Models 2500 to 4000)
- 13.B.11 Inlet Waterway Assemblies, Part Numbers
- 13.B.12 Outlet Waterway Assemblies, Part Numbers
- 13.B.13 Gas Train Assembly, Part Numbers(Models 1600, 2000, 2500 and 3000)
- 13.B.14 Gas Train Assembly, Part Numbers (Models 3500 and 4000)
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10.B Initial Operation
The initial setup must be checked before the unit is
put into operation. Problems such as failure to start,
rough ignition, strong exhaust odors, etc. can be due
to improper setup. Damage to the boiler resulting from
improper setup is not covered by the limited warranty.
10.B.1 Initial Burner Operation
1. Using this manual, make sure the installation
is complete and in full compliance with the
instructions and all local codes.
2. Determine that the unit and system are lled with
water and all air has been bled from both. Open all
valves.
3. Observe all warnings on the Operating Instructions
label and turn on gas and electrical power to the
unit. It may be neccesary to reset the low pressure
switch.
4. The unit will enter the start sequence. The blower
and pump will energize for pre-purge, then the
ignition sequence will start. After all safety devices
are veried, the gas valve will open.
If ignition doesn’t occur, turn o the unit. Check
that there is proper supply of gas. Wait ve
minutes and start the unit again.
5. If ignition starts normally, leave the unit turned on.
6. After placing the unit into operation, the burner
safety shuto device must be tested:
(a) Close the gas shuto valve with the burner
operating.
(b) The ame will go out, and the blower will continue
to run for the post purge cycle. A few additional
attempts to light will follow including pre-purge,
ignitor on, valve/ame on and post purge. Ignition
will not occur because the gas is turned o. The
ignition control will lockout.
(c) Open the gas shuto valve. Reset the boiler
control by pressing the Reset button on the
control. Restart the unit. The ignition sequence will
start again and the burner will start. The unit will
return to its previous mode of operation.
WARNING
If any odor of gas is detected, or if the gas burner
does not appear to be functioning in a normal
manner, close the main gas shuto valve. Do
not shut o the power switch. Contact your heating
contractor, gas company, or factory representative.
WARNING
Improper adjustment may Lead to poor combustion
quality, increasing the amount of carbon monoxide
produced. Excess carbon monoxide levels may Lead
to personal injury or death.