Installation / Operation Instruction Manual
Table Of Contents
- Brute MagnaTech
- Table of Contents. Page 1
- SECTION 1 General Information
- SECTION 2 Venting and Combustion Air
- SECTION 3 Gas supply and Piping
- SECTION 4 Water Flow and Headloss Data
- SECTION 5 Piping
- SECTION 6 Condensate Drain Trap
- SECTION 7 Electrical Connections
- SECTION 8 Control Operation
- 8.A The Home Screen
- 8.B Login to Lock / Unlock the Display Screen
- 8.C Quick Start
- 8.D Configuration
- 8.E Service Screens
- 8.F Messages and USB
- 8.G Active Demands
- SECTION 9 Parameter Tables
- SECTION 10 Initial startup Instructions
- SECTION 11 Maintenance
- SECTION 12 Troubleshooting
- SECTION 13 Replacement Parts
- 13.A General Information
- 13.B Component Illustrations, Parts Lists, and Part Numbers
- 13.B.1 Final Assembly, Part Numbers
- 13.B.2 Frame and Jacket Assembly, Part Numbers
- 13.B.3 Control Panel, Part Numbers
- 13.B.4 Air / Gas System, Part Numbers (Model 1600)
- 13.B.5 Air / Gas System, Part Numbers (Model 2000)
- 13.B.6 Air / Gas System, Part Numbers (Models 2500 & 3000)
- 13.B.7 Air / Gas System, Part Numbers(Models 3500 and 4000)
- 13.B.8 AC Distribution Box, Part Numbers (Model 1600)
- 13.B.9 AC Distribution Box, Part Numbers (Model 2000)
- 13.B.10 AC Distribution Box, Part Numbers (Models 2500 to 4000)
- 13.B.11 Inlet Waterway Assemblies, Part Numbers
- 13.B.12 Outlet Waterway Assemblies, Part Numbers
- 13.B.13 Gas Train Assembly, Part Numbers(Models 1600, 2000, 2500 and 3000)
- 13.B.14 Gas Train Assembly, Part Numbers (Models 3500 and 4000)
Page 110
10.C Shutting Down the Unit
Thisstepmustbeperformedbyaqualiedservice
person.
1. Turn o the main electrical disconnect switch.
2. Close all manual gas valves.
3. If freezing is anticipated, drain the unit and be sure
to also protect the building piping from freezing. All
water must be removed from the heat exchanger or
damage from freezing may occur.
10.D Restarting the Unit
If the system has been drained, see 10.A for instructions
on proper lling and purging.
1. Turn o the main electrical disconnect switch.
2. Close all manual gas valves.
3. Wait ve minutes.
4. Set the aquastat or thermostat to its lowest setting.
5. Open all manual gas valves.
6. Reset all safety switches (pressure switch, manual
reset high limit, etc.).
7. Set the temperature controller to the desired
temperature setting and switch on the electrical
power.
8. The unit will go through a prepurge period and
ignitor warm-up period, followed by ignition.
Table 25. Combustion Settings.
Model Gas Type High Fire CO
2
Low Fire CO
2
Pressure Dierential
1,600
Natural 9.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
Propane 10.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
2,000
Natural 9.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
Propane 10.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
2,500
Natural 9.0% ± 0.2 .25 lower than high re CO
2
0.9” to .09” wc
Propane 10.0% ± 0.2 .25 lower than high re CO
2
0.9” to .09” wc
3,000
Natural 9.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc
Propane 10.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc
3,500
Natural 9.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
Propane 10.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
4,000
Natural 9.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
Propane 10.0% ± 0.2 .25 lower than high re CO
2
0.5” to 1.2” wc*
*Only check the Pressure Dierential if there are problems getting the CO
2
in range.
10.E Sequence of Operation
Standby
Upon power-up, the boiler/heater enters Standby mode.
Upon a call for heat, the boiler/heater transitions into
Pre-purge Open.
10.E.1 Pre-purge Open
In Pre-purge Open mode, the blower is o and the
boiler/heater conrms that since the blower is o, the
air proving switch (APS) is open. The gas valve and
spark are o. The duration of this mode is dened by
the Pre-Purge APS Max Open Time. If the APS is open,
the boiler/heater will transition to the Pre-purge Closed
mode. If the APS is closed, the boiler/heater transitions
to Lock-out mode. If the call for heat is removed, the
heater/boiler will transition to Standby mode.