Installation / Operation Instruction Manual

Page 25
Brute Deluxe (200, 300, 400), Install & Operating
Figure 14. Logic Diagram, Hydronic Boiler Figure 15. Logic Diagram, Volume Water Heater
-
+
ST.1
6V
PUMP
STATUS
SWITCH
ST.2
6V
+
-
NO
C
NC
1
P
SENSOR
P2
P1
2
1
3
4
2
1
BL
Y
Y
Y
R
NO
C
TB1
L1
PUMP
PUMP LOAD MUST NOT
EXCEED 5 AMPS.
BL
R
BK
FIELD
WIRING
O  On
1 2 3 4 5
3.6
2.0
0.4
SWITCHED 120 VAC TO PUMP
120 VAC L
DHW CALL
COM CALL
HEAT CALL
OUT
COM
SYS
BOILER
SENSOR
4 3
2 1
POWER
HEAT CALL
DHW CALL
WWSD
CURVE/
SETPOIN T
CONNECTOR
SHOWN FROM
REAR OF BOARD
BKW
IGNITOR
V/W
R/BK
R/BK
BK
R
Y
Y
FIELD
FIELD
+24
-24
-24
R/BK
BLY
R
BL/W
Y
BL/R
W
W
Y/BLK
GY/V
BK
GY/BK
GY/BK
V/W
V/W
BR/R
BR/BK
BR/BLK
BR/BLK
R
BK
R/BK
BR/BK
BR/R
Y
R
G
G
GG
BK
W
W
W
POWER
BKBK
BK
BK
BK
BK
BK BK
BL/R
BL/R
BK
STAGE 2
GAS VALVE
STAGE 1
GAS VALVE
IGN/FS
E0253400
VAL
IGN
240
L1 PSW GND
F1 F2 24
VAC
TH
FC
+
-
IGN
120
L2
HIGH
TEMPERATURE
LIMIT
MANUAL RESET
RELAY
FOR
2-STAGE
FLOW
SWITCH
FIELD
INTERLOCK
L2
+24
W
MANUAL RESET
TEMPERATURE LIMIT
SWITCH
FOR SIZE 200 ONLY
PRESSURE
SWITCH
AIR
BOX/BURNER
VENT STACK
PRESSURE
SWITCH
BLOWER
TRANSFORMER
115 VAC INPUT
24 VAC OUTPUT
BL/R
24V
115V
F1
BL/R
FUSE
W
OUT DOOR
SENSOR
NOTES:
DOTTED LINES ARE FOR TWO STAGE ONLY.1.
PUMP MAY BE FIELD-SUPPLIED2.
REMOVE JUMPER BETWEEN 1 & P1 IN LWCO3.
Y
Y
BL
BL/R
OPTIONAL
LWCO
(SEE NOTE 3)
6
SYSTEM
SENSOR
R
(WHEN USING
SYSTEM SENSOR)
STAGE 2
STAGE 1
3
8
7
CTL
BD
4
RELAY
6
GAS
VALVE
GAS
VALVE
IGN CTL
VAL
FLOW
SW
PRSW
BURNER
IGN CTL
PSW
IGN CTL
TH
CNTRL
BD
FIELD
INTERLOCK
T
T
CNTRL
BD
24
CNTRL
BD
24V-
CNTRL
BD
PUMP
STATUS
SW
FUSIBLE LINK
MODEL 200
ONLY
MANUAL
RESET
HIGH LIMIT
VENT STK
PR SW
+24
IGN CTL
24V
BLOWER
IGN CTL
F2
IGN CTL
F1
MAIN PWR SW
120 VAC
HSI IGNITOR
IGN CTL
L2
IGN CTL
IGN/FS
IGN CTL
IGN/120
IGN CTL
L1
120 VAC
120 VAC
CLASS 2 50 VA
TRANSFORMER
PUMP
(IF EQUIPPED)
24 VAC+24
1
W
CNTRL
BD
24V+
IGN CTL
GND
BK
R
BK
H2358200B
BLACK BK
BROWN BR
RED R
ORANGE O
YELLOW Y
GREEN G
BLUE BL
VIOLET V
GRAY GY
SLATE S
WHITE W
WIRE
COLOR
DESIGNATION
SEE WIRE DIAGRAM E23486
AQUA
STAGE 2
STAGE 1
3
RB
VSPS
AQUASTAT
GAS
VALVE
GAS
VALVE
IGN CTL
VAL
FLOW
SW
PRSW
BURNER
IGN CTL
PSW
IGN CTL
TH
AQUA
2B
FIELD
INTERLOCK
T
T
TB1
3
1
PDR
PDR
PUMP
STATUS
SW
FUSIBLE LINK
MODEL 200
ONLY
MANUAL
RESET
HIGH LIMIT
VENT STK
PR SW
+24
IGN CTL
24V
BLOWER
IGN CTL
F2
IGN CTL
F1
MAIN PWR SW
120 VAC
HSI IGNITOR
IGN CTL
L2
IGN CTL
IGN/FS
IGN CTL
IGN/120
IGN CTL
L1
120 VAC
120 VAC
CLASS 2 50 VA
TRANSFORMER
PUMP
(IF EQUIPPED)
24 VAC+24
W
PDR
IGN CTL
GND
BK
R
BK
B R
1
2
TB1
4
PDR 6
4
3
PDR 6
2
4
2R
R/BK
1
2
P1
P2
12
34
HARNESS
CONNECTOR
P
1
-
+
ST.2
6V
NC
C
NO
R
B
W
R
B
W
1
2
ST.1
6V
+
-
PUMP
STATUS
SWITCH
3
4
2
1
BL
Y
Y
R
NO
C
TB1
L1
PUMP
PUMP LOAD MUST NOT
EXCEED 5 AMPS.
BKW
IGNITOR
V/W
R
BK
R
Y
Y
FIELD
FIELD
+24
-24
-24
BL/W
Y
BL/R
W
W
Y/BLK
GY/V
BK
GY/BK
GY/BK
V/W
V/W
BR/R
BR/BK
BR/BLK
BR/BLK
R
BR/BK
BR/R
R
G
G
G
BK
W
W
W
POWER
BKBK
BK
BK
BK
BK
BK BK
BL/R
BL/R
STAGE 2
GAS VALVE
STAGE 1
GAS VALVE
IGN/FS
E0253400
VAL
IGN
240
L1 PSW GND
F1 F2 24
VAC
TH
FC
+
-
IGN
120
L2
HIGH
TEMPERATURE
LIMIT
MANUAL RESET
AQUASTAT
FLOW
SWITCH
FIELD
INTERLOCK
L2
+24
W
MANUAL RESET
TEMPERATURE LIMIT
SWITCH
PRESSURE
SWITCH
AIR
BOX/BURNER
VENT STACK
PRESSURE
SWITCH
BLOWER
TRANSFORMER
115 VAC INPUT
24 VAC OUTPUT
BL/R
24V
115V
F1
BL/R
FUSE
W
Y
Y
BL
BL/R
OPTIONAL
LWCO
(SEE NOTE 3)
6
R
PUMP
DELAY
RELAY
BL
BL
BL
Y
Y
Y
R/BK
R/BK
BK
R
R
R
R
R
G
H2391400-
BLACK BK
BROWN BR
RED R
ORANGE O
YELLOW Y
GREEN G
BLUE BL
VIOLET V
GRAY GY
SLATE S
WHITE W
WIRE
COLOR
DESIGNATION
SEE WIRING DIAGRAM E23802
5.D Logic Diagrams.