Service Manual

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Service Procedure II
Combustion System Testing and Replacement (Continued)
Observe burner operation through the sight glass located on the combustion insert mounting flange. Normal burner
operation should ignite smoothly, without evidence of coughing or huffing upon ignition. The burner flame should be a blue
flame near the burner surface in a uniform flame pattern. Occasional yellow or white streaks are normal.
WARNING
120 volt potential exposure. Isolate the appliance and
reconfirm power is disconnected using a multi-meter.
Continued from previous page.
Refer to control board illustration, is there 24VAC
between P5(5) and P5(8) (blue and brown wires)
during the flame establishing period? Note: Control
Display must show “Heating” for operating status.
Venturi
adjustment
Inlet gas
pressure tap
Replace
control board.
Can you hear or feel the
gas valve energize?
Replace the rectifier harness
and/or gas valve (see Gas
Valve Replacement
Procedure, pg 80).
Turn venturi set screw
clockwise until its bottomed
out. Turn screw counter-
clockwise 6-½ turns from
bottom.
Does burner light smoothly,
without evidence of
coughing or huffing?
Clear obstruction.
Inspect burner tube (see Burner
Tube Inspection, pg 78).
Replace flame sensor (see
Flame Sensor Replacement
Procedure, pg 87).
Does the burner stay lit?
Check flame sensor. Is there 1 to 5
micro amps (min.) during 1.5 second
flame proving period? (Value may be
displayed on the control display by
accessing Service Mode).
Check for
obstruction at inlet of
gas valve. Is the inlet
free of obstruction?
Does the burner operate
normally until the
thermostat is satisfied?
System
O.K.
Call Technical Support.
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
N
N
N
N
N
N
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