Installation manual

ManualsBrandsBradley ManualsBusiness equipmentEXD-2N

215-1542 Rev. F; ECN 11-08-011

Page 1 of 13 3/2/2012

Installation

P.O. Box 309, Menomonee Falls, WI 53052-0309

Phone: 800.BRADLEY (800.272.3539) Fax: 262.253.4161

bradleycorp.com

Table of Contents

Dimensions.................... 2–3

Rough-Ins..................... 4–5

Installation Instructions........... 6–9

Cleaning and Maintenance ........ 10

Assembly of Components ......... 11

Navigator

Valve Troubleshooting ... 12

Navigator

Valve Repair Parts ...... 13

EXD-2N

Express® Deck Lavatory

System EXD-Series

(Standard and Wall-Hung Pedestals)

Express® Decks are ADA

and TAS compliant.

IMPORTANT

Read this entire installation manual to ensure proper installation, then file these

instructions with the owner or maintenance department.

Flush all the water supply lines before making con nec tions. Debris in supply

lines will cause the valves to malfunction.

Turn OFF electrical power to the outlet when installing the Express

Deck.

Wall anchors used must have a minimum pull-out rating of 1,000 lbs.

Product warranties may be found under “Product Information” on our web site at

www.bradleycorp.com.

Summary of content (13 pages)

PAGE 1
Installation EXD-2N Express® Deck Lavatory System EXD-Series (Standard and Wall-Hung Pedestals) Express® Decks are ADA and TAS compliant. Table of Contents Dimensions . . . . . . . . . . . . . . . . . . . . 2–3 Rough-Ins . . . . . . . . . . . . . . . . . . . . 4–5 Installation Instructions . . . . . . . . . . . 6–9 Cleaning and Maintenance . . . . . . . . . 10 Assembly of Components . . . . . . . . . . 11 Navigator® Valve Troubleshooting . . . 12 Navigator® Valve Repair Parts . . . . . .
PAGE 2
Express® Deck Lavatory System EXD-Series EXD-2N Installation EXD-2N/STD and EXD-2N/WH Express® Deck Lavatory System Dimensions 50" (1270mm) 8" (203mm) Radius 15" (381mm) 15" (381mm) Standard Height 10" (254mm) Radius 7" (178mm) 21¼" (540mm) 30" (762mm) 36" (914mm) Wall-Hung Height 7" (178mm) 30" (762mm) 36" (914mm) 2 3/2/2012 Bradley Corporation • 215-1542 Rev.
PAGE 3
Express® Deck Lavatory System EXD-Series EXD-2N Installation Express® Deck Lavatory System Dimensions continued . . .
PAGE 4
Express® Deck Lavatory System EXD-Series EXD-2N Installation Installation Instructions Supplies required for installation: • (6) 3/8” wall anchors, bolts and 1” min. O.D. washers to mount main frame and bowl to wall (minimum pull-out rating of 1,000 lbs.) • STD. HEIGHT ONLY: (2) 3/8” wall anchors, bolts and 1” min. O.D.
PAGE 5
Express® Deck Lavatory System EXD-Series EXD-2N Installation EXD-2N Express® Deck Lavatory System Dimensions 23½" (597mm) 23½" (597mm) 13¼" (337mm) Option #1 93⁄8" (238mm) A Hot Supply Option #2** 93⁄8" (238mm) 3" (76mm) B D G G 32" (813mm) B D 4" (102mm) F A 4" (102mm) E Cold or Tempered Supply Option 28¾" (730mm) 13⁄8" B (35mm) 25¾" (654mm) B 2"(51mm) 20" (508mm) 13" (330mm) 21" (533mm) 22" (559mm) 15" (381mm) 19" (483mm) Floor Figure 1 C C * Option 1 - Recommended 240V/20
PAGE 6
Express® Deck Lavatory System EXD-Series EXD-2N Installation Installation Instructions continued . . . Step 2: Mounting frame to wall 1. Using a T20 Torx key, remove the six #10-24 flat head Torx screws and #10 finish washers securing the access panel to the main frame, and remove the panel (Figure 2). 2. Position the frame against the wall, ensuring that it is level. IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to bend, making it difficult to reinstall the access panels.
PAGE 7
Express® Deck Lavatory System EXD-Series EXD-2N Installation Installation Instructions continued . . . Step 3: Installing bowl WARNING: To prevent serious injury and/or damage to the bowl, move and position the bowl with the assistance of another person and always use appropriate lifting procedures. NOTE: Refer to Figure 4 below when installing the bowl. 1. With someone to assist you, place the bowl squarely onto the frame. 2.
PAGE 8
Express® Deck Lavatory System EXD-Series EXD-2N Installation Installation Instructions continued . . . Step 4: Connecting supply and drain 1. Connect the Navigator® Thermostatic Mixing Valve as shown in Figure 5a. 2. Install the drain plug in the drain hole in the bowl (see Figure 5b). 3. Beneath the bowl, install the 1/8” rubber washer and the threaded tailpiece onto the drain plug. 4.
PAGE 9
Express® Deck Lavatory System EXD-Series EXD-2N Installation Installation Instructions continued . . . Step 5: Optional hot water heater WARNING: To avoid personal injury or damage to the unit when installing the water heater, make all plumbing connections first, then proceed with the electrical connections. NOTE: 240/208 or 277 voltage is required for hot water heater. Refer to the installation manual provided with the hot water heater for further installation information. 1.
PAGE 10
Express® Deck Lavatory System EXD-Series EXD-2N Installation Installation Instructions continued . . . Step 7: Adjust the Temperature NOTE: This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding. 1. Loosen the cap screw about ¼" (4–6 turns) and lift up the cover (do not remove). 2.
PAGE 11
Express® Deck Lavatory System EXD-Series EXD-2N Installation Cleaning and Maintenance Instructions IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off the surface immediately and flush with soapy water. Terreon® and panel maintenance The bowl is constructed of Terreon®, a densified solid surface material composed of an acrylic modified polyester resin.
PAGE 12
Express® Deck Lavatory System EXD-Series EXD-2N Installation Assembly of Components Bowl Prepack (S45-2731) Panel Fasteners (160-450) Washers (142-002CA) (6) Places Main Frame (S17-325) Stop (S27-340) Access Panel Gray (186-1646) Putty (186-1646A) Coal (186-1646B) Hose (269-2053) Scuff Frame (S17-326) Used with Standard Height Frame Only Scuff Base Panel Gray (185-034) Putty (185-034A) Coal )185-034B) Scuff Panel Fasteners (160-450) Washers (142-002CA) (4) Places Bowl Mounting Hardware ¼" - 20 Was
PAGE 13
Express® Deck Lavatory System EXD-Series EXD-2N Installation Thermostatic Mixing Valve Troubleshooting Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions: • If stop valves are used, make sure that they are fully open. • Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-connections or leaking stop valves.