Bradyprinter™ X-Plus II User Guide
© 2007 Brady Corp. The copyrights in this manual and the software and/or firmware in the label printer described therein are owned by Brady Corp. Unauthorized reproduction of this manual or the software and/or firmware in the label printer may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability. The Brady logo is a registered trademark of Brady Corporation. All rights reserved worldwide.
FCC Declaration of Conformity I have determined that the Brady printers identified as the Bradyprinter THT 300X-Plus II, 360X-Plus II, and 600X-Plus II manufactured by: Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061-3109 U.S.A. Have been shown to comply with the applicable technical standards of the FCC For Home, Office, Commercial, and Industrial use If no unauthorized change is made in the equipment, and if the equipment is properly maintained and operated.
iv FCC Declaration of Conformity Compliance Information Compliance Information FCC Compliance Statement This device complies with Part 15 rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation.
CE Declaration of Conformity Brady Corporation declares that the following Information Technology Equipment Bradyprinter THT 300X-Plus II, 360X-Plus II, and 600X-Plus II Complies with following applicable directives and standards for the ITE: Residential, Commercial, and Light Industry environments Applicable Directives and Supporting Standards: 89/336/EEC EMC Directive, EN55022:1998 Class B, EN55024:1998 73/23/EEC LVD Directive, EN60950:2000, CB Scheme Other supporting files: FCC Part 15, Subpart B, Class
vi CE Declaration of Conformity Compliance Information Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ___
Contents FCC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv CE Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Who Should Use This Document . . .
viii Contents Select a Site for the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Select a Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Provide Proper Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Allow Proper Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents Control Panel Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to View or Modify Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Printer Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 63 63 63 5 • Print Modes . . . . .
x Contents Printer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-On Self Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CANCEL Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAUSE Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEED Self Test . .
About This Document This section provides you with contact information, document structure and organization, and additional reference documents. Contents Who Should Use This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How This Document Is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 About This Document Who Should Use This Document Who Should Use This Document This User Guide is intended for use by any person who needs to perform routine maintenance, upgrade, or troubleshoot problems with the printer. How This Document Is Organized The User Guide is set up as follows: 14068L-001 Rev. A Section Description Introduction on page 7 This section provides a high-level overview of the printer and its components.
About This Document Contacts Contacts You can contact Brady Corporation at the following: Unitied States Brady Worldwide Identification Solutions 6555 West Good Hope Road P.O. Box 2131 Milwaukee, WI 53201-2131 http://www.bradyid.com Telephone: +1.800.537.8791 Fax: +1 800.292.2289 European Union (EU) W.H.Brady n.v. Industriepark C3 Lindestraat 20 B-9240 Zele Belgium http://www.bradyeurope.
4 About This Document Document Conventions Document Conventions The following conventions are used throughout this document to convey certain information. Alternate Color (online only) Cross-references contain hot links to other sections in this guide. If you are viewing this guide online in .pdf format, you can click the cross-reference (blue text) to jump directly to its location. LCD Display Examples Text from a printer’s Liquid Crystal Display (LCD) appears in Bubbledot ICG font.
About This Document Document Conventions Illustration Callouts Callouts are used when an illustration contains information that needs to be labeled and described. A table that contains the labels and descriptions follows the graphic. Figure 1 provides an example. Figure 1 • Sample Figure with Callouts 1 2 1 2 1/11/07 SETUP/EXIT button CALIBRATE button X-Plus II User Guide 14068L-001 Rev.
6 About This Document Document Conventions Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _______________
1 Introduction This section provides a high-level overview of the printer and its components. Contents External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Printer Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Introduction External View External View Figure 2 shows the outside of the printer. Figure 2 • Exterior of Printer Front 1 2 Rear 3 4 5 1 2 3 4 5 14068L-001 Rev.
Introduction Printer Components Printer Components Figure 3 shows the components inside the media compartment of your printer. Depending on installed options, your printer may look slightly different. Figure 3 • Printer Components 4 5 6 3 2 1 1 2 3 4 5 6 1/11/07 Printhead-open lever Peel-off/tear-off bar Platen roller Ribbon take-up spindle Ribbon supply spindle Media supply spindle X-Plus II User Guide 14068L-001 Rev.
10 Introduction Control Panel Control Panel All controls and indicators for the printer are located on the control panel (Figure 4). • The control panel Liquid Crystal Display (LCD) shows the operating status and printer parameters. • The control panel buttons are used to control the printer operations and to set parameters. • The control panel lights (LEDs) show the printer’s operating status or indicate which control panel buttons are active.
Introduction Control Panel Control Panel LCD The control panel LCD functions differently in different printer modes. • In Operating mode, the LCD displays the printer’s status, sometimes in conjunction with a control panel light (see Control Panel Indicator Lights on page 13). • In Pause mode, the printer stops printing temporarily. • In Setup mode, you can use the control panel LCD to view or modify printer parameters (see Control Panel Parameters on page 63).
12 Introduction Control Panel Table 1 • Control Panel Buttons (Continued) Button Appearance Function NEXT/SAVE • When in Setup mode, scrolls the LCD to the next parameter. Press and hold to scroll quickly. • When exiting Setup mode, saves any changes you have made in the configuration and calibration sequence. LEFT OVAL Changes the parameter values. Common uses are to decrease a value, to answer “no,” to scroll through choices, or to change the cursor position while entering the password.
Introduction Control Panel Control Panel Indicator Lights Table 2 describes lights on the control panel that indicate different printer conditions. Note • If two operating conditions occur simultaneously (for example, one that causes a light to be on constantly and one that causes the same light to flash), the indicator light flashes. Table 2 • Control Panel Indicator Lights Light POWER Appearance Status Indication Off The printer is off or power is not applied. On The printer is on.
14 Introduction Control Panel Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ____________________________
2 Printer Setup This section provides the tasks that you must complete and the issues that you must consider before you load and configure your printer. Contents Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handling the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpack and Inspect the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 Printer Setup Before You Begin Before You Begin Review this checklist, and resolve any issues before you set up or use your printer. Unpack and Inspect the Printer Have you unpacked the printer and inspected it for damage? If you have not, see Unpack and Inspect the Printer on page 17. Select a Site Have you selected an appropriate location for the printer? If you have not, see Select a Site for the Printer on page 18.
Printer Setup Handling the Printer Handling the Printer This section describes how to handle your printer. Unpack and Inspect the Printer When you receive the printer, immediately unpack it and inspect for shipping damage. • Save all packing materials. • Check all exterior surfaces for damage. • Raise the media door, and inspect the media compartment for damage to components. If you discover shipping damage upon inspection: • Immediately notify the shipping company and file a damage report.
18 Printer Setup Select a Site for the Printer Select a Site for the Printer Consider the following when selecting an appropriate location for your printer. Select a Surface Select a solid, level surface of sufficient size and strength to accommodate the printer and other equipment (such as a computer), if necessary. The choices include a table, countertop, desk, or cart. For the printer’s weight and dimensions, see General Specifications on page 179.
Printer Setup Select a Communication Interface Select a Communication Interface The way that you connect your printer to a data source depends on the communication options installed in the printer. You may use any available connection to send commands and label formats from a host computer to the printer. Caution • Ensure that the printer power is off (O) before connecting data communications cables. Connecting a data communications cable while the power is on (I) may damage the printer.
20 Printer Setup Select a Communication Interface Types of Connections The method of connecting the printer to a data source depends on the communication options installed in the printer and the host computer. This section provides basic information about common interfaces. When communicating via the serial data port (RS-232), the baud rate, number of data and stop bits, the parity, and the XON/XOFF or DTR control should be set to match those of the host computer.
Printer Setup Select a Communication Interface IEEE 1284 Bidirectional Parallel A common communication method available on most personal computers and other hosts. • Advantages: Faster than the serial connection; cables and connectors are readily available from computer equipment stores and suppliers; easy to connect; two-way communication between the computer and the printer; no printer parameter changes required to match the host computer. • Disadvantages: Recommended cable length of only 6 feet (1.
22 Printer Setup Select a Communication Interface USB 2.0 Port Communicating using the USB port (see Figure 8) does not require special settings. • Advantages: Many computers are equipped with more than one USB port, allowing multiple USB devices to be connected at one time; cables and connectors are readily available from computer equipment stores and suppliers; two-way communication between the computer and the printer; easy to connect; no printer parameter changes required to match the host computer.
Printer Setup Select a Communication Interface Data Cable Requirements Ethernet cables do not require shielding, but all other data cables must be fully shielded and fitted with metal or metallized connector shells. Unshielded data cables may increase radiated emissions above the regulated limits. To minimize electrical noise pickup in the cable: • Keep data cables as short as possible. • Do not bundle the data cables tightly with the power cords. • Do not tie the data cables to power wire conduits.
24 Printer Setup Connect the Printer to a Power Source Connect the Printer to a Power Source The AC power cord must have a three-prong female connector on one end that plugs into the mating AC power connector at the rear of the printer. If a power cable was not included with your printer, refer to Power Cord Specifications on page 25. Caution • For personnel and equipment safety, always use an approved three-conductor power cord specific to the region or country intended for installation.
Printer Setup Connect the Printer to a Power Source Power Cord Specifications Caution • For personnel and equipment safety, always use an approved three-conductor power cord specific to the region or country intended for installation. This cord must use an IEC 320 female connector and the appropriate region-specific, three-conductor grounded plug configuration. Depending on how your printer was ordered, a power cord may or may not be included.
26 Printer Setup Types of Media Types of Media The printer can use various types of media (Table 5). Brady strongly recommends the use of Brady-brand supplies for continuous high-quality printing. A wide range of paper, polypropylene, polyester, and vinyl stock has been specifically engineered to enhance the printing capabilities of the printer and to prevent premature printhead wear. Table 5 • Types of Media Media Type Non-Continuous Roll Media How It Looks Description Roll media is wound on a 3-in.
Printer Setup Types of Media Table 5 • Types of Media (Continued) Media Type How It Looks Description Non-Continuous Fanfold Media Fanfold media is folded in a zigzag pattern. Fanfold media can have the same label divisions as noncontinuous roll media. The divisions would fall on or near the folds. Continuous Roll Media Continuous media is wound on a core and is without gaps, holes, notches, or black marks. This allows the image to be printed anywhere on the label.
28 Printer Setup Ribbon Overview Ribbon Overview Ribbon is a thin film that is coated on one side with wax, resin, or wax resin, which is transferred to the media during the thermal transfer process. The media determines whether you need to use ribbon and how wide the ribbon must be. When ribbon is used, it must be as wide as or wider than the media being used. If the ribbon is narrower than the media, areas of the printhead are unprotected and subject to premature wear.
Printer Setup Ribbon Overview Adhesive Test If you have labels available, perform the adhesive test to determine which side of a ribbon is coated. This method works well for ribbon that is already installed. To perform an adhesive test, complete these steps: 1. Peel a label from its liner. 2. Press a corner of the sticky side of the label to the outer surface of the roll of ribbon. 3. Peel the label off of the ribbon. 4. Observe the results.
30 Printer Setup Ribbon Overview Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _________________________
3 Operations This section provides the procedures for loading and calibrating the printer. Note • Complete the tasks and resolve the issues in Printer Setup on page 15 before operating the printer. Contents Prepare the Media for Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load Media in Tear-Off Mode. . . . . . . . . . . . .
32 Operations Prepare the Media for Loading Prepare the Media for Loading You can use roll media or fanfold media in your printer. Roll media hangs on and is loaded from the media supply spindle. Fanfold media is stored away from or in the bottom of the printer and can drape across the media supply spindle. Roll Media To place roll media on the media supply hanger, complete these steps: 1. Place the roll of media on the media supply spindle. Push the roll back as far as it will go.
Operations Prepare the Media for Loading Figure 17 • Bottom Feed Without Using Media Supply Hanger To load fanfold media, complete these steps: 1. Thread the fanfold media through the rear or bottom access slot. 2. Do you wish to use the media supply guide? If… Then… No Continue with the media loading procedure for the desired print mode. Yes a. b. Slide out and flip down the media supply guide. Drape the media over the media supply hanger. 3.
34 Operations Print Modes Print Modes The printer can print on roll or fanfold media and use different print modes for label removal. Use a print mode that matches the media being used and the printer options available (Table 6). For more information on the types of media, see Types of Media on page 26. Table 6 • Print Modes 14068L-001 Rev. A Mode When to Use Printer Action Tear-Off (default setting) Use for most applications. Can use roll or fanfold media.
Operations Load Media in Tear-Off Mode Load Media in Tear-Off Mode Tear-Off is the default mode. Figure 18 shows roll media loaded in Tear-Off mode. Figure 18 • Tear-Off Mode 4 1 5 2 1 2 3 4 5 1/11/07 3 Printhead-open lever Media guide Media guide roller Media supply guide Media supply hanger X-Plus II User Guide 14068L-001 Rev.
36 Operations Load Media in Tear-Off Mode Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead. You are not required to turn off the printer power when working near an open printhead, but Brady recommends it as a precaution. If you turn off the power, you will lose all temporary settings, such as label formats, and you must reload them before you resume printing.
Operations Load Media in Tear-Off Mode 5. Loosen the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 6. Slide the outer media guide (1) all the way out. 1 1/11/07 X-Plus II User Guide 14068L-001 Rev.
38 Operations Load Media in Tear-Off Mode 7. If your printer includes a media dancer assembly (1), thread the media under the media dancer assembly roller. For all printers, thread the media under the media guide roller (2) and then the upper media sensor (3). Important • Make sure that you thread the media under these components. If you thread the media over the them, the media obstructs the ribbon sensor and causes a false RIBBON OUT error. 3 2 1 8.
Operations Load Media in Tear-Off Mode 9. Align the media with the inner media guide (1). Slide in the outer media guide (2) until it just touches the edge of the media. 1 2 10. Tighten the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 1/11/07 X-Plus II User Guide 14068L-001 Rev.
40 Operations Load Media in Tear-Off Mode 11. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place. 2 14068L-001 Rev.
Operations Load Ribbon Load Ribbon Use the instructions in this section to load ribbon for use with thermal transfer labels. For direct thermal labels, do not load ribbon in the printer. The ribbon path is slightly different for printers with ribbon dancers (Figure 19). Important • Use ribbon that is wider than the media to protect the printhead from wear. Ribbon must be coated on the outside.
42 Operations Load Ribbon 2. Align the segments of the ribbon supply spindle. 3. Orient the ribbon with the loose end unrolling clockwise. 4. Place the roll of ribbon on the ribbon supply spindle. Push the roll back as far as it will go. 5. A ribbon leader makes ribbon loading and unloading easier. Does your roll of ribbon have paper or something else attached to the end to serve as a ribbon leader? If… Then… Yes Continue with the next step. No a.
Operations Load Ribbon 6. Open the printhead assembly by rotating the printhead-open lever counter-clockwise. 7. Does your printer contain a ribbon dancer assembly? (See Figure 19 on page 41 for the ribbon dancer location.) If... Then... No Thread the ribbon over the media dancer assembly (1) and under the ribbon guide roller (2). 2 1/11/07 X-Plus II User Guide 1 14068L-001 Rev.
44 Operations Load Ribbon If... Then... Yes a. Thread the ribbon through the ribbon dancer. The ribbon must go under the upper roller (1) and then over the lower roller (2). b. Thread the ribbon under the ribbon guide roller (3). 3 2 1 8. Push the ribbon leader forward until it passes under the printhead assembly (1), over the snap plate (2), and then over the platen roller (3). 1 2 3 14068L-001 Rev.
Operations Load Ribbon 9. Bring the ribbon leader over the upper ribbon roller (1) and then toward the ribbon take-up spindle (2). 1 2 10. Wind the ribbon leader and attached ribbon counterclockwise around the ribbon take-up spindle. 11. Rotate the spindle counterclockwise several turns to wind the ribbon and remove any slack. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
46 Operations Load Ribbon 12. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place. 2 1 Remove Used Ribbon Remove used ribbon from the ribbon take-up spindle each time you change the roll of ribbon. To remove used ribbon, complete these steps: 1. Has the ribbon run out? 14068L-001 Rev. A If the ribbon... Then Ran out Continue with the next step. Did not run out Cut or break the ribbon before the ribbon take-up spindle.
Operations Load Ribbon 2. While holding the ribbon take-up spindle, turn the ribbon release knob clockwise until it stops. The ribbon release bars pivot down, easing the spindle’s grip on the used ribbon. 3. Slide the used ribbon off of the ribbon take-up spindle and discard. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
48 Operations Calibrate the Printer Calibrate the Printer Calibrate the printer when it is first put into service. Calibration allows the printer to establish the proper settings for the specific media and ribbon used in your application. You may calibrate the printer at other times as needed. Table 7 shows the different methods for calibration.
Operations Calibrate the Printer Table 7 • Types of Calibration (Continued) Type of Calibration Description When/How It Occurs Sensor Profile Calibration The printer auto-calibrates and prints a media sensor profile. Select the SENSOR PROFILE option on the control panel. See Print Sensor Profile on page 76 for instructions. Media and Ribbon Sensor Sensitivity Calibration One of the most common adjustments to printer settings.
50 Operations Adjust Media Sensors Adjust Media Sensors The transmissive sensor consists of two sections: a light source (the lower media sensor) and a light sensor (the upper media sensor). The media passes between the two. The upper media sensor can be positioned along the inside half of the media (the side closest to the back of the printer) or the outside half of the media (the side farthest from the back of the printer). Adjust these sensors only when the printer cannot detect the top of the label.
Operations Adjust Media Sensors 5. Tighten the adjustment screw to secure the upper media sensor. Upper Media Sensor—Outside Half of Media To adjust the upper media sensor for the outside half of the media, complete these steps: 1. Remove the ribbon (if ribbon is used). 2. See Figure 20. Locate the upper media sensor. The upper media sensor eye is directly below the adjustment screw head. 3. Using a Phillips-head screwdriver, remove the upper media sensor adjustment screw. 4.
52 Operations Adjust Media Sensors Lower Media Sensor To adjust the lower media sensor, complete these steps: 1. Locate the lower media sensor assembly under the rear roller (Figure 21). The sensor is a spring clip holding a circuit board. Figure 21 • Lower Media Sensor Location 1 1 Lower media sensor 2. Slide the lower sensor until it is under the upper media sensor. Gently pull wires out as needed (wires should have a little slack). 14068L-001 Rev.
Operations Adjust Printhead Pressure and Toggle Position Adjust Printhead Pressure and Toggle Position Print quality depends on the labels and ribbon used as well as the toggle pressure and position. Make sure that your labels and ribbon are acceptable for your application. If they are, check the toggle position and then the printhead pressure. Toggle Position Adjustment You may need to adjust the toggles if printing is too light on one side or if thick labels are used.
54 Operations Adjust Printhead Pressure and Toggle Position Printhead Pressure Adjustment If positioning the toggles properly does not solve a print quality problem, try adjusting the printhead pressure. Maximize printhead life by using the lowest pressure that produces the desired print quality. Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. To adjust printhead pressure, complete these steps: 1.
Operations Adjust Printhead Pressure and Toggle Position 4. Some media types require higher pressure to print well. For these media types, increase or decrease pressure using the lower knurled nuts (1) until the left and right edges of the printed area are equally dark. 1 5. Increase the darkness level using the control panel controls until the printing is clear. 6. Tighten the upper knurled nuts. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
56 Operations Adjust Printhead Pressure and Toggle Position Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _________________________________________________________________________
4 Configuration This section describes the control panel parameters that are used to configure the printer for operation. Contents Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enter Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exit Setup Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58 Configuration Setup Mode Setup Mode After you have installed the media and ribbon and the Power-On Self Test (POST) is complete, the control panel displays PRINTER READY. You may now set printer parameters for your application using the control panel display and the buttons directly below it. If it becomes necessary to restore the initial printer defaults, see FEED and PAUSE Self Test on page 158.
Configuration Setup Mode Exit Setup Mode To leave Setup mode, complete these steps: 1. Press SETUP/EXIT. The LCD displays SAVE CHANGES. 2. Press the left or right oval to display the save options (Table 8). Table 8 • Save Options When Leaving Setup Mode LCD Description PERMANENT Stores values in the printer even when power is turned off. TEMPORARY Saves the changes until power is turned off.
60 Configuration Change Password-Protected Parameters Change Password-Protected Parameters Certain parameters, including the communication parameters, are password-protected by factory default. Caution • Do not change password-protected parameters unless you have a complete understanding of the parameters’ functions. If the parameters are set incorrectly, the printer may function unpredictably. The first time that you attempt to change a password-protected parameter, the printer displays ENTER PASSWORD.
Configuration Print a Configuration Label Print a Configuration Label A configuration label lists the printer settings that are stored in configuration memory. After you load the media and ribbon (if necessary), print a configuration label as a record of your printer’s current settings. Keep the label to use when troubleshooting printing problems. To print a configuration label, complete these steps: 1. On the control panel, press SETUP/EXIT. 2.
62 Configuration Print a Network Configuration Label Print a Network Configuration Label If you are using a print server, you can print a network configuration label after the printer is connected to the network. To print a network configuration label, complete these steps: 1. On the control panel, press SETUP/EXIT. 2. Press NEXT/SAVE or PREVIOUS to scroll through the parameters until you reach LIST NETWORK. 3. Press the right oval to confirm printing. A network configuration label prints (Figure 23).
Configuration Control Panel Parameters Control Panel Parameters Use the LCD on the control panel to view and adjust printer settings. How to View or Modify Parameters While viewing parameters, press NEXT/SAVE to continue to the next parameter, or press PREVIOUS to return to the previous parameter in the cycle. When a parameter is changed, an asterisk (*) appears in the upper left corner of the display to indicate that the value is different from the one currently active in the printer.
64 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 1 of 26) Parameter DARKNESS - Action/Explanation +04.0 + Adjust Print Darkness Darkness (burn duration) settings depend on a variety of factors, including ribbon type, media type, and the condition of the printhead. You may adjust the darkness for consistent high-quality printing. Important • Set the darkness to the lowest setting that provides good print quality.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 2 of 26) Parameter TEAR OFF - Action/Explanation +000 + Adjust the Tear-Off Position This parameter establishes the position of the media over the tear-off/peel-off bar after printing. See Figure 24. Higher numbers move the media out (the tear line moves closer to the leading edge of the next label), and lower numbers move the media in (the tear line moves closer to the edge of the label just printed).
66 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 3 of 26) Parameter Action/Explanation Set Media Type This parameter tells the printer the type of media that you are using (see Types of Media on page 26 for more information). Selecting continuous media requires that you include a label length instruction in your label format (^LLxxxx if you are using ZPL or ZPL II).
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 4 of 26) Parameter PRINT WIDTH - MM + Action/Explanation Set Print Width Determines the printable area across the width of the label given the resolution of the printer. Note • Setting the width too narrow can result in portions of the label not being printed on the media. Setting the width too wide wastes formatting memory and can cause printing off the label and on the platen roller.
68 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 5 of 26) Parameter MAXIMUM LENGTH 39.0IN 988MM Action/Explanation Set Maximum Label Length This parameter is used during the media portion of the calibration process. Always set maximum label length to a value that is at least 1.0 in. (25.4 mm) greater than the actual label length (Figure 25).
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 6 of 26) Parameter Action/Explanation Set Early Warning for Media When this parameter is enabled, the printer provides warnings when labels are running low. Note • Update the number of labels per roll when beginning use of the Early Warning System. The printer does not make any adjustments when power is turned off and on.
70 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 7 of 26) Parameter Action/Explanation MEDIA REPLACED? NO YES Reset Media Counter for Early Warning This parameter appears only when Early Warning for Media is enabled. To reset the media counter: 1. Did you replace the media? a. If you replaced the media, press the right oval to select YES. b. If you did not replace the media, press the left oval to select NO.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 8 of 26) Parameter Action/Explanation Set Early Warning for Maintenance When this parameter is enabled, the printer provides warnings when the printhead needs to be cleaned. Note • If necessary, update the number of labels per roll when beginning use of the Early Warning System for Maintenance. The printer does not make any adjustments when power is turned off and on. Default: MAINT. OFF Selections: MAINT.
72 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 9 of 26) Parameter HEAD LIFE 1000000 IN Action/Explanation + Set Printhead Life for Early Warning This parameter appears only when Early Warning for Maintenance is enabled. Set this value to the number of inches of media that the printhead is expected to print. Default: 1,000,000 inches Range: 100 to 1,000,000 inches To change the value shown: 1. Press the left oval to move the cursor. 2.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 10 of 26) Parameter LIST IMAGES PRINT Action/Explanation List Images This option prints a label that lists the available images stored in the printer’s RAM, Flash memory, optional memory card, PCMCIA cards, or Compact Flash cards. To print a list of the available images: 1. Press the right oval to select PRINT.
74 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 11 of 26) Parameter FORMAT CARD: A: Action/Explanation B: Format Memory Card This option erases all previously stored information from the optional PCMCIA card or Compact Flash card. Caution • This option completely erases the selected card. To format a memory card: 1. Press the left oval to select A: or the right oval to select B:. If your printer is set to require a password, you are prompted to enter the password. 2.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 12 of 26) Parameter INIT FLASH MEM. YES Action/Explanation Initialize Flash Memory This option erases all previously stored information from Flash memory. Caution • This option completely erases the Flash memory. To initialize Flash memory: 1. Press the right oval to select YES. 2. Enter the password. For instructions, see Change Password-Protected Parameters on page 60. The display shows INITIALIZE FLASH? 3.
76 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 13 of 26) Parameter SENSOR PROFILE PRINT Action/Explanation Print Sensor Profile A sensor profile shows sensor settings compared to actual sensor readings. This label (which will extend across several actual labels or tags) can be used to troubleshoot printing problems. To interpret the results of the sensor profile, see Sensor Profile on page 160. Figure 26 • Sensor Profile To print a sensor profile: 1.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 14 of 26) Parameter MEDIA AND RIBBON CALIBRATE Action/Explanation Calibrate Media and Ribbon Sensor Sensitivity Use this procedure to adjust sensitivity of media and ribbon sensors. Important • Follow this procedure exactly as presented. All of the steps must be performed even if only one of the sensors requires adjustment. You may press the left oval at any step in this procedure to cancel the process.
78 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 15 of 26) Parameter PARALLEL COMM. -BIDIRECTIONAL Action/Explanation + Set Parallel Communications Select the communications port that matches the one being used by the host computer. Default: BIDIRECTIONAL Selections: BIDIRECTIONAL, TWINAX/COAX, UNIDIRECTIONAL To change the value shown: 1. Press the left or right oval to scroll through the options.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 16 of 26) Parameter PARITY NONE Action/Explanation + Set Parity This setting applies only when the serial port is used. The parity of the printer must match the parity of the host computer for accurate communications to take place. Select the parity that matches the one being used by the host computer. Default: NONE Selections: EVEN, ODD, NONE To change the value shown: 1.
80 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 17 of 26) Parameter COMMUNICATIONS - NORMAL MODE Action/Explanation + Set Communications Mode The communication diagnostics mode is a troubleshooting tool for checking the interconnection between the printer and the host computer. For more information, see Communications Diagnostics Test on page 159. Default: NORMAL MODE Selections: NORMAL MODE, DIAGNOSTICS To select communication diagnostics mode: 1.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 18 of 26) Parameter DELIMITER CHAR <,>2CH Action/Explanation + Set Delimiter Character The delimiter character is a two-digit hex value used as a parameter place marker in ZPL/ZPL II format instructions. See the ZPL II Programming Guide Volume I for more information. Note • Do not use the same hex value for the control, format, and delimiter character. The printer must see different characters to work properly.
82 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 19 of 26) Parameter Action/Explanation Select Head Close Option This parameter sets the action of the media when you close the printhead. Selections: FEED, CALIBRATION, LENGTH, and NO MOTION • Feed—feeds the labels to the first registration point. • Calibration—determines the length of the label and adjusts the sensor settings. • Length—In continuous mode, feeds the last stored label length.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 20 of 26) Parameter LEFT POSITION ±0000 Action/Explanation + Adjust Left Position This parameter establishes how far from the left edge of a label the format begins to print by adjusting horizontal positioning on the label. Positive numbers adjust the printing away from the main frame by the number of dots selected; negative numbers shift printing toward the main frame. The displayed value represents dots.
84 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 21 of 26) Parameter HEAD TEST COUNT 0000 Action/Explanation + Set the Head Test Count The printer periodically performs a test of the printhead functionality, called a printhead test or head test. This parameter establishes how many labels are printed between these internal tests. Note • This parameter will only appear if the Head Test Count option is installed. This option is available only on the BP-360XPlus II.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 22 of 26) Parameter HEAD RESISTOR 0500 OHMS Action/Explanation Set the Printhead Resistor Value + Caution • This parameter should be changed only by qualified service personnel. Do not set the value higher than that shown on the printhead. Setting a higher value may damage the printhead. This value is preset at the factory to match the resistance value of the printhead.
86 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 23 of 26) Parameter APPLICATOR PORT OFF Action/Explanation + Set Applicator Port Mode Determines the action of the applicator port. Note • Set this value as suggested by the applicator manufacturer. Default: OFF Selections: OFF, MODE 1, MODE 2, MODE 3, MODE 4 • OFF: The applicator port is off. • MODE 1: Asserts the ~END_PRINT signal low while the printer is moving the label forward.
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 24 of 26) Parameter Action/Explanation RESYNCH MODE FEED MODE + Select Resynch Mode This parameter determines how the printer reacts if the label synchronization is lost and the label top is not where expected. Default: FEED MODE Selections: FEED MODE, ERROR MODE • FEED MODE—If the label top is not where expected, the printer feeds a blank label to find the label top position.
88 Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 25 of 26) Parameter LCD ADJUST - Action/Explanation +10 + Adjust LCD Display This parameter allows you to adjust the brightness of your LCD if it is difficult to read. Default: 10 Range: 00 to 19 To change the value shown: 1. Press the right oval to increase the value (increase brightness). 2. Press the left oval to decrease the value (reduce brightness).
Configuration Control Panel Parameters Table 9 • Printer Parameters (Sheet 26 of 26) Parameter LANGUAGE ENGLISH Action/Explanation + Select the Display Language This parameter changes the language displayed on the LCD. Default: ENGLISH Selections: ENGLISH, SPANISH, FRENCH, GERMAN, ITALIAN, NORWEGIAN, PORTUGUESE, SWEDISH, DANISH, SPANISH 2, DUTCH, FINNISH, JAPAN To change the value shown: 1. Press the left or right oval to scroll through the options. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
90 Configuration Control Panel Parameters Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ________________
5 Print Modes This section describes the print mode options available for the printer. Contents Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Select the Print Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Tear-Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Load Media in Peel-Off Mode .
92 Print Modes and Options Print Modes Print Modes The options on your printer may let you set up print modes other than the default of Tear-Off mode. Use the control panel to set up the printer to the print mode that you wish to use. Select the Print Mode The following are the print mode selections available through the control panel. Some of them require that an option be purchased.
Print Modes and Options Print Modes Load Media in Peel-Off Mode Peel-Off mode (Figure 27) advances one label at a time. The printer does not print another label until the first label is removed. The TAKE LABEL light flashes until the label is removed. The backing is wound on the rewind spindle, but the rewind plate is not used.
94 Print Modes and Options Print Modes Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead. You are not required to turn off the printer power when working near an open printhead, but Brady recommends it as a precaution. If you turn off the power, you will lose all temporary settings, such as label formats, and you must reload them before you resume printing.
Print Modes and Options Print Modes 6. Slide the outer media guide (1) all the way out. 1 7. If your printer includes a media dancer assembly (1), thread the media under the media dancer assembly roller. For all printers, thread the media under the media guide roller (2) and then the upper media sensor (3). Important • Make sure that you thread the media under these components. If you thread the media over the them, the media obstructs the ribbon sensor and causes a false RIBBON OUT error.
96 Print Modes and Options Print Modes 8. Push the media forward until it passes under the printhead assembly (1), under the snap plate (2), and then over the platen roller (3). 1 2 3 9. Extend approximately 36 in. (920 mm) of media out of the printer. Remove and discard the labels from this exposed media. 10. Remove the hook from the rewind spindle. 14068L-001 Rev.
Print Modes and Options Print Modes 11. If you are using a core, slide it onto the rewind spindle until it is flush against the guide plate. Note • A core is not required. 12. Wind the media liner counterclockwise around the rewind spindle. a. Reinstall the hook. Insert the short end of the hook into the hole in the center of the adjusting nut (1). Insert the long end of the hook into the small hole on the guide plate (2). 2 1 b.
98 Print Modes and Options Print Modes 13. Align the media with the inner media guide (1). Slide in the outer media guide (2) until it just touches the edge of the media. 1 2 14. Tighten the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 14068L-001 Rev.
Print Modes and Options Print Modes 15. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place. 2 1 The backing winds on the rewind spindle or core. 16. For instructions for removing the backing from the rewind spindle, see Remove Media Liner from the Rewind or Peel Spindle on page 120. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
100 Print Modes and Options Print Modes Load Media in Cutter Mode A cutter is a rotating knife with a self-sharpening blade that is attached to the front of the printer. The cutter is used to cut individual labels as they are printed. Figure 28 shows the printer loaded with labels in Cutter mode.
Print Modes and Options Print Modes 3. Open the printhead assembly by rotating the printhead-open lever (1) counter-clockwise. 1 4. Loosen the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 5. Slide the outer media guide (1) all the way out. 1 1/11/07 X-Plus II User Guide 14068L-001 Rev.
102 Print Modes and Options Print Modes 6. If your printer includes a media dancer assembly (1), thread the media under the media dancer assembly roller. For all printers, thread the media under the media guide roller (2) and then the upper media sensor (3). Important • Make sure that you thread the media under these components. If you thread the media over the them, the media obstructs the ribbon sensor and causes a false RIBBON OUT error. 3 2 1 7. Caution • The cutter blade is sharp.
Print Modes and Options Print Modes 8. Align the media with the inner media guide (1). Slide in the outer media guide (2) until it just touches the edge of the media. 1 2 9. Tighten the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 1/11/07 X-Plus II User Guide 14068L-001 Rev.
104 Print Modes and Options Print Modes 10. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place. 2 14068L-001 Rev.
Print Modes and Options Print Modes Load Media in Rewind Mode (No Cutter) Rewind mode (Figure 29) allows the media to be wound on a core after printing. This section shows how to load media for Rewind mode in printers that do not have a Cutter option.
106 Print Modes and Options Print Modes Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead. You are not required to turn off the printer power when working near an open printhead, but Brady recommends it as a precaution. If you turn off the power, you will lose all temporary settings, such as label formats, and you must reload them before you resume printing.
Print Modes and Options Print Modes 6. Slide the outer media guide (1) all the way out. 1 7. If your printer includes a media dancer assembly (1), thread the media under the media dancer assembly roller. For all printers, thread the media under the media guide roller (2) and then the upper media sensor (3). Important • Make sure that you thread the media under these components. If you thread the media over the them, the media obstructs the ribbon sensor and causes a false RIBBON OUT error.
108 Print Modes and Options Print Modes 8. Push the media forward until it passes under the printhead assembly (1), under the snap plate (2), and then over the platen roller (3). 1 2 3 9. Extend approximately 36 in. (920 mm) of media out of the printer. Remove and discard the labels from this exposed media. 10. Remove the hook from the rewind spindle. 14068L-001 Rev.
Print Modes and Options Print Modes 11. If you are using a core, slide it onto the rewind spindle until it is flush against the guide plate. Note • A core is not required. 12. Wind the media liner counterclockwise around the rewind spindle. 13. Reinstall the hook. Insert the short end of the hook into the hole in the center of the adjusting nut (1). Insert the long end of the hook into the small hole on the guide plate (2). 2 1 14.
110 Print Modes and Options Print Modes 15. Align the media with the inner media guide (1). Slide in the outer media guide (2) until it just touches the edge of the media. 1 2 16. Tighten the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 14068L-001 Rev.
Print Modes and Options Print Modes 17. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place. 2 1 The labels wind on the rewind spindle or core. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
112 Print Modes and Options Print Modes Load Media in Rewind Mode with Cutter Option Some printers with the Cutter option can use Rewind mode to print and save a roll of labels (Figure 30). This section shows how to load media for Rewind mode in printers that have a Cutter option. Note • Rewind mode cannot be used with the Cutter option on the 300X-Plus II and 600X- Plus II.
Print Modes and Options Print Modes Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead. You are not required to turn off the printer power when working near an open printhead, but Brady recommends it as a precaution. If you turn off the power, you will lose all temporary settings, such as label formats, and you must reload them before you resume printing.
114 Print Modes and Options Print Modes 6. Slide the outer media guide (1) all the way out. 1 7. If your printer includes a media dancer assembly (1), thread the media under the media dancer assembly roller. For all printers, thread the media under the media guide roller (2) and then the upper media sensor (3). Important • Make sure that you thread the media under these components. If you thread the media over the them, the media obstructs the ribbon sensor and causes a false RIBBON OUT error.
Print Modes and Options Print Modes 8. Caution • The cutter blade is sharp. Do not touch or rub the blade with your fingers. Thread the media forward until it passes under the printhead assembly (1), under the snap plate (2), and through the cutter assembly (3). 1 2 3 9. Extend approximately 36 in. (920 mm) of media out of the printer. Remove and discard the labels from this exposed media. 10. Remove the hook from the rewind spindle. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
116 Print Modes and Options Print Modes 11. If you are using a core, slide it onto the rewind spindle until it is flush against the guide plate. Note • A core is not required. 12. Wind the media liner counterclockwise around the rewind spindle. 13. Reinstall the hook. Insert the short end of the hook into the hole in the center of the adjusting nut (1). Insert the long end of the hook into the small hole on the guide plate (2). 2 1 14.
Print Modes and Options Print Modes 15. Align the media with the inner media guide (1). Slide in the outer media guide (2) until it just touches the edge of the media. 1 2 16. Tighten the thumb screw (not visible from this angle) that is located on the bottom of the outer media guide (1). 1 1/11/07 X-Plus II User Guide 14068L-001 Rev.
118 Print Modes and Options Print Modes 17. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place. 2 1 The labels wind on the rewind spindle or core. 18. For instructions for removing the labels from the rewind spindle, see Remove Media Liner from the Rewind or Peel Spindle on page 120. 14068L-001 Rev.
Print Modes and Options Print Modes Install the Rewind Plate To install the rewind plate, complete these steps: 1. Remove the rewind plate from its storage location inside the printer. 2. See Figure 31. Position the rewind plate so that the lip on the attached hook plate points down. Figure 31 • Rewind Plate 3 1 4 2 5 1 2 3 4 5 Upper slot Lower slot Rewind plate Lip Adjustable hook plate 3. Insert the hook plate lip 1/2 in. (13 mm) into the lower slot in the side plate. 4.
120 Print Modes and Options Print Modes Remove Media Liner from the Rewind or Peel Spindle Rewind mode and Peel-Off mode each use spindles to wind used media liner. Remove the media liner from the spindle each time that you change labels. Important • It is not necessary to turn off the power to remove media liner from the spindle. If power is turned off, all label formats and images, as well as any temporarily saved parameter settings stored in the printer’s internal memory, are lost.
Print Modes and Options Print Modes 2. Pull out the spindle hook. Rewind Peel 3. Slide the media liner off of the spindle and discard. Rewind Peel 1/11/07 X-Plus II User Guide 14068L-001 Rev.
122 Print Modes and Options Print Modes Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________
6 Routine Maintenance This section provides routine cleaning and maintenance procedures. Contents Cleaning Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean the Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean the Media Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean the Printhead and Platen Roller. . . . . .
124 Routine Maintenance Cleaning Schedule Cleaning Schedule Cleaning your printer regularly maintains print quality and may extend the life of the printer. The recommended cleaning schedule is shown in Table 10. See the following pages for specific procedures. Caution • Use only the cleaning agents indicated. Brady is not responsible for damage caused by any other fluids being used on this printer.
Routine Maintenance Clean the Exterior Clean the Exterior Clean the outside surfaces of the printer with a lint-free cloth. Use a mild detergent solution or desktop cleaner sparingly, as needed. Caution • Do not use harsh or abrasive cleaning agents or solvents. Clean the Media Compartment After every four rolls of media, inspect the media compartment. Use a soft bristle brush or a vacuum cleaner to remove any dirt and lint from the interior of the printer.
126 Routine Maintenance Clean the Printhead and Platen Roller Caution • The printhead may be hot and can cause severe burns. Allow the printhead to cool. Caution • Before touching the printhead assembly, discharge any built-up static electricity by touching the metal printer frame or by using an anti-static wriststrap and mat. To clean the printhead and platen roller, complete these steps: 1. Open the printhead assembly by rotating the printhead-open lever (1) counter-clockwise. 1 2.
Routine Maintenance Clean the Printhead and Platen Roller 3. Using the swab from the Preventive Maintenance Kit (part number PCK-4), wipe along the brown strip on the printhead assembly from end to end. In place of the Preventive Maintenance Kit, you may use a clean swab dipped in a solution of isopropyl alcohol (minimum 90%) and deionized water (maximum 10%). Allow the solvent to evaporate. 3 4 1 2 1 2 3 4 Swab Platen roller Printhead print elements Printhead-open lever 4.
128 Routine Maintenance Clean the Sensors Clean the Sensors Brush or vacuum any accumulated paper lint and dust off the sensors. Clean the sensors according to the recommendations in Cleaning Schedule on page 124. Ribbon and Label-Available Sensor Locations The ribbon sensor and optional label-available sensor are shown in Figure 32. Figure 32 • Sensor Locations 1 2 1 2 3 14068L-001 Rev.
Routine Maintenance Clean the Sensors 1 2 1 2 1/11/07 Label-available sensors Ribbon sensor X-Plus II User Guide 14068L-001 Rev.
130 Routine Maintenance Clean the Sensors Transmissive (Media) Sensor Locations The locations of the upper and lower transmissive (media) sensors are shown in Figure 33 and Figure 34. Figure 33 • Upper Media Sensor 1 1 Upper media sensor Figure 34 • Lower Media Sensor 1 1 14068L-001 Rev.
Routine Maintenance Clean the Snap Plate Clean the Snap Plate Clean the snap plate when label adhesive or a label is stuck to the underside. Figure 35 shows the location of the snap plate. Figure 35 • Snap Plate 1 1 2 3 2 3 Left loop Snap plate Right loop To clean the snap plate, complete these steps: 1. See Figure 35. Insert a small-blade screwdriver or similar tool into the loop on the left side of the snap plate. Important • Take care not to bend, twist, or otherwise deform the loops.
132 Routine Maintenance Clean the Snap Plate 7. To reinstall the snap plate, insert the two tabs on the bottom of the snap plate into the two slots of the media path. 8. Slide the snap plate toward you. 9. Press down on the loops to lock the snap plate into place. 14068L-001 Rev.
Routine Maintenance Clean the Cutter Clean the Cutter If the cutter is not cutting the labels cleanly or if it jams with labels, clean the cutter. Caution • The cutter blade is sharp. Do not touch or rub the blade with your fingers. To clean the cutter, complete these steps: 1. Turn off (O) the printer. 2. Unplug the power cord. 3. Clean the stationary cutter blade with a swab and solvent. 4. If cleaning does not remove label fragments and adhesive, contact an authorized service technician.
134 Routine Maintenance Replace the Fuse (360X-Plus II Only) Replace the Fuse (360X-Plus II Only) The instructions that follow are for the 360X-Plus II series printers only. The 300X-Plus II and 600X-Plus II fuses are not user-replaceable. Caution • Turn the AC power switch off (O) and remove the power cord before performing this procedure. The printer uses a metric-style fuse (5 × 20 mm IEC) rated at F5A, 250 V.
Routine Maintenance Replace the Fuse (360X-Plus II Only) Figure 37 • Fuse Locations 1 2 3 1 2 3 In-circuit fuse Fuse holder Spare fuse 3. Snap the fuse holder back into the AC power entry module. 4. Reconnect the power cord, and turn the printer on (I). Note • If the printer does not power on, an internal component failure may have occurred, and the printer requires servicing by an authorized service technician. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
136 Routine Maintenance Replace the Fuse (360X-Plus II Only) Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ________________________________________________________________________
7 Troubleshooting This section provides information about errors that you might need to troubleshoot. Assorted diagnostic tests are included. Contents Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Print Quality Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
138 Troubleshooting Troubleshooting Checklists Troubleshooting Checklists If an error condition exists with the printer, review this checklist: Is there an error message on the LCD? If yes, see LCD Error Messages on page 139. Are noncontinuous labels being treated as continuous labels? If yes, see Calibrate Media and Ribbon Sensor Sensitivity on page 77.
Troubleshooting LCD Error Messages LCD Error Messages The LCD displays messages when there is an error. See Table 11 for LCD errors, the possible causes, and the recommended solutions. Table 11 • LCD Error Messages LCD Display/ Printer Condition ERROR CONDITION RIBBON OUT The printer stops; the RIBBON light is on; the ERROR light flashes. Possible Cause Recommended Solution In thermal transfer mode, ribbon is not loaded or incorrectly loaded. Load ribbon correctly.
140 Troubleshooting LCD Error Messages Table 11 • LCD Error Messages (Continued) LCD Display/ Printer Condition WARNING RIBBON IN Possible Cause Recommended Solution Ribbon is loaded, but the printer is set for direct thermal mode. Ribbon is not required with direct thermal media. If you are using direct thermal media, remove ribbon unless you are using it to protect the printhead. This error message will not affect printing. The RIBBON light is on; the ERROR light flashes.
Troubleshooting LCD Error Messages Table 11 • LCD Error Messages (Continued) LCD Display/ Printer Condition WARNING HEAD COLD The printer prints while the ERROR light flashes. Possible Cause Recommended Solution Caution • An improperly connected printhead data or power cable can cause this error message. The printhead may be hot enough to cause severe burns. Allow the printhead to cool. The printhead temperature is approaching its lower operating limit.
142 Troubleshooting LCD Error Messages Table 11 • LCD Error Messages (Continued) LCD Display/ Printer Condition ERROR CONDITION CUTTER JAM Possible Cause Caution • The cutter blade is sharp. Do not touch or rub the blade with your fingers. Cutter blade is in the media path. Turn off the print engine power and unplug the printer. Inspect the cutter module for debris and clean as needed following the cleaning instructions in Clean the Cutter on page 133.
Troubleshooting Print Quality Problems Print Quality Problems Table 12 identifies problems with print quality, the possible causes, and the recommended solutions. Table 12 • Print Quality Problems Problem Possible Cause Recommended Solution General print quality issues The printer is set at the incorrect print speed. For optimal print quality, set the print speed to the lowest possible setting for your application via control panel, the driver, or the software. See Adjust Print Speed on page 64.
144 Troubleshooting Print Quality Problems Table 12 • Print Quality Problems (Continued) Problem Possible Cause Recommended Solution Printing too light or too dark over the entire label The media or ribbon is not designed for high-speed operation. Replace supplies with those recommended for high-speed operation. You are using an incorrect combination of media and ribbon for your application. 1. Switch to a different type of media or ribbon to try to find a compatible combination. 2.
Troubleshooting Print Quality Problems Table 12 • Print Quality Problems (Continued) Problem Possible Cause Recommended Solution Vertical drift in top-of-form position Normal tolerances of mechanical parts and printer modes. Note • A vertical drift of ± 4 to 6 dot rows (approximately 0.5 mm) is within normal tolerances. 1. Calibrate the printer. 2. Adjust the label top position setting. See Adjust Label Top Position on page 82. The printer is out of calibration. Recalibrate the printer.
146 Troubleshooting Calibration Problems Calibration Problems Table 13 identifies problems with calibration, the possible causes, and the recommended solutions. Table 13 • Calibration Problems Problem Possible Cause Recommended Solution Loss of printing registration on labels. Excessive vertical drift in top-of-form registration. Improperly positioned media guides. Ensure that the media guides are properly positioned. Media type set incorrectly.
Troubleshooting Communications Problems Communications Problems Table 14 identifies problems with communications, the possible causes, and the recommended solutions. Table 14 • Communications Problems Problem Possible Cause Recommended Solution A label format was sent to the printer but was not recognized. The DATA light does not flash. The communication parameters are incorrect. Check the printer driver or software communications settings (if applicable).
148 Troubleshooting Ribbon Problems Ribbon Problems Table 15 identifies problems that may occur with ribbon, the possible causes, and the recommended solutions. Table 15 • Ribbon Problems Problem Possible Cause Recommended Solution Broken or melted ribbon Darkness setting too high. 1. Reduce the darkness setting. 2. Clean the printhead thoroughly. The printer does not detect when the ribbon runs out. The printer was calibrated without ribbon.
Troubleshooting Miscellaneous Printer Problems Miscellaneous Printer Problems Table 16 identifies miscellaneous problems with the printer, the possible causes, and the recommended solutions. Table 16 • Miscellaneous Printer Problems Problem Possible Cause Recommended Solution The LCD displays a language that I cannot read The language parameter was changed through the control panel or a ZPL command. 1. Press SETUP/EXIT to enter configuration mode. 2. Press the left oval.
150 Troubleshooting Miscellaneous Printer Problems Table 16 • Miscellaneous Printer Problems (Continued) Problem Possible Cause Recommended Solution The printer fails to calibrate or detect the top of the label. The printer was not calibrated for the label being used. Perform the calibration procedure in Calibrate Media and Ribbon Sensor Sensitivity on page 77. The printer is configured for continuous media. Set the media type to noncontinuous media. See Set Media Type on page 66.
Troubleshooting Printer Diagnostics Printer Diagnostics Self tests and other diagnostics provide specific information about the condition of the printer. The self tests produce sample printouts and provide specific information that helps determine the operating conditions for the printer. The most commonly used are the Power-On and the CANCEL self tests. Important • Use full-width media when performing self tests. If your media is not wide enough, the test labels may print on the platen roller.
152 Troubleshooting Printer Diagnostics CANCEL Self Test The CANCEL self test prints a configuration label (Figure 38). To perform the CANCEL Self Test, complete these steps: 1. Turn off (O) the printer. 2. Press and hold CANCEL while turning on (I) the printer. Hold CANCEL until the first control panel light turns off. A printer configuration label prints (Figure 38). Figure 38 • Configuration Label 14068L-001 Rev.
Troubleshooting Printer Diagnostics PAUSE Self Test This self test can be used to provide the test labels required when making adjustments to the printer’s mechanical assemblies or to determine if any printhead elements are not working. Figure 39 shows a sample printout. To perform a PAUSE self test, complete these steps: 1. Turn off (O) the printer. 2. Press and hold PAUSE while turning on (I) the printer. Hold PAUSE until the first control panel light turns off.
154 Troubleshooting Printer Diagnostics FEED Self Test Different types of media may require different darkness settings. This section contains a simple but effective method for determining the ideal darkness for printing bar codes that are within specifications. During the FEED self test, labels are printed at different darkness settings at two different print speeds. The relative darkness and the print speed are printed on each label.
Troubleshooting Printer Diagnostics Figure 40 • FEED Test Label 4. See Figure 41 and Table 17. Inspect the test labels and determine which one has the best print quality for your application. If you have a bar code verifier, use it to measure bars/spaces and calculate the print contrast. If you do not have a bar code verifier, use your eyes or the system scanner to choose the optimal darkness setting based on the labels printed in this self test. 1/11/07 X-Plus II User Guide 14068L-001 Rev.
156 Troubleshooting Printer Diagnostics Figure 41 • Bar Code Darkness Comparison Table 17 • Judging Bar Code Quality 14068L-001 Rev. A Print Quality Description Too dark Labels that are too dark are fairly obvious. They may be readable but not “in-spec.” • The normal bar code bars increase in size. • The openings in small alphanumeric characters may fill in with ink. • Rotated bar code bars and spaces run together. Slightly dark Slightly dark labels are not as obvious.
Troubleshooting Printer Diagnostics Table 17 • Judging Bar Code Quality (Continued) Print Quality Description “In-spec” The “in-spec” bar code can only be confirmed by a verifier, but it should exhibit some visible characteristics. • The normal bar code will have complete, even bars and clear, distinct spaces. • The rotated bar code will have complete, even bars and clear, distinct spaces. Although it may not look as good as a slightly dark bar code, the bar code will be “in-spec.
158 Troubleshooting Printer Diagnostics FEED and PAUSE Self Test Performing this self test temporarily resets the printer configuration to the factory default values. These values are active only until power is turned off unless you save them permanently in memory. If the factory default values are permanently saved, a media calibration procedure must be performed, and you must reset the head resistance value and the verifier and applicator port settings to their required values.
Troubleshooting Printer Diagnostics Communications Diagnostics Test The communication diagnostics test is a troubleshooting tool for checking the interconnection between the printer and the host computer. When the printer is in diagnostics mode, it prints all data received from the host computer as straight ASCII characters with the hex values below the ASCII text. The printer prints all characters received, including control codes such as CR (carriage return).
160 Troubleshooting Printer Diagnostics Sensor Profile Use the sensor profile label to troubleshoot the following types of problems: • If the media sensor experiences difficulty in determining gaps (web) between labels. • If the media sensor incorrectly identifies preprinted areas on a label as gaps (web). For instructions on printing a sensor profile, see Print Sensor Profile on page 76. If the sensitivity of the sensors must be adjusted, perform Calibrate Media and Ribbon Sensor Sensitivity on page 77.
8 Data Ports This section describes the standard communication ports available to connect the printer to your computer or network. Contents Parallel Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel Cabling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel Port Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
162 Data Ports Parallel Data Port Parallel Data Port The parallel data interface supports IEEE 1284 bidirectional parallel communications in nibble mode. The parallel interface provides a means of communication that typically is faster than the serial interface methods. In this method, the bits of data that make up a character are sent all at one time over several wires in the cable, one bit per wire.
Data Ports Parallel Data Port Table 18 • Parallel Cable Pin Configuration (Continued) 36-Pin Connectors 31 nInit 32 nFault/NDataAvail 33, 34 1/11/07 Description Not used 35 +5 V through a 1.8 KΩ Resistor 36 NSelectin/1284 active T408M/T408M-R User Guide 14178L-001 Rev.
164 Data Ports Serial Data Port Serial Data Port See RS-232 Serial on page 20 for basic cabling information. To communicate using the serial data port of the printer, you must choose the number of data bits, parity, and handshaking. Parity applies only to data transmitted by the printer because the parity of received data is ignored. The values selected must be the same as those used by the host equipment connected to the printer.
Data Ports Serial Data Port Pin Configuration Connect the serial data cable to the female DB-9 connector on the back of the printer. For all RS-232 connections through a DB-25 cable, use a DB-9 to DB-25 interface module (see DB-9 to DB-25 Connections on page 167). Table 19 shows the pin configuration of the serial data connector. Table 19 • Serial Connector Pin Configuration 1/11/07 Pin No.
166 Data Ports Serial Data Port RS-232 Interface Connections The printer is configured as Data Terminal Equipment (DTE). Figure 44 shows the internal connections of the printer’s RS-232 connector. Note • Use a null modem (crossover) cable to connect the printer to a computer or any other DTE device.
Data Ports Serial Data Port DB-9 to DB-25 Connections To connect the printer’s RS-232 DB-9 interface to a DB-25 connector, an interface adapter is required. A generic DB-25 adapter can be used, although the +5 VDC signal source would not be passed through the adapter. Figure 45 shows the connections required for the DB-9 to DB-25 interface.
168 Data Ports Applicator Interface Connector Applicator Interface Connector An external DB-15 connector is present on the rear panel of the printer for communication with a customer applicator. An optional DB-15 to DB-9 adapter cable is available to accommodate existing DB-9 interfaces. Applicator Signals The printer communicates with a customer applicator through a series of signals on the pins in the DB-15 connector.
Data Ports Applicator Interface Connector Figure 49 • Applicator Signals (Mode 3) label format sent label format processed waiting for start print signal label prints ready for next label not ready DATA READY (pin 14) ready do not start START PRINT (pin 3) start do not end END PRINT (pin 11) end Figure 50 • Applicator Signals (Mode 4) label format sent label format processed waiting for start print signal label prints ready for next label not ready DATA READY (pin 14) ready do not start START
170 Data Ports Applicator Interface Connector Applicator Interface Connector Pin Configuration The Applicator Interface Assembly is available in two versions: a +5 V I/O and a +24–28 V I/O. Table 20 lists the pin configurations and functions of the applicator interface connector for both +5 V and +24–28 V operation. Table 20 • Applicator Interface Connector Pin Configuration Pin No.
Data Ports Applicator Interface Connector Table 20 • Applicator Interface Connector Pin Configuration (Continued) Pin No. Signal Name Signal Type Description 6 REPRINT Input • If the Reprint feature is enabled, this input must be asserted LOW to cause the printer to reprint the last label. • If the Reprint feature is disabled, this input is ignored. 7 +28 V (Fused at 500 mA.) Power The Interface Power Supply. Supplies power to external sensors as required.
172 Data Ports Applicator Interface Connector Table 20 • Applicator Interface Connector Pin Configuration (Continued) Pin No. Signal Name Signal Type Description 13 RIBBON OUT Output Asserted LOW while there is no ribbon in the printer. 14 DATA READY Output See Applicator Signals on page 168 for more information about this signal. • Asserted LOW when sufficient data has been received to begin printing the next label.
Data Ports Applicator Interface Connector Jumper Configurations and Pinouts for +5 V I/O Operation Jumpers J4 and J5 are used together to produce isolated or non-isolated modes of operation for applicator input and output control signals. J4 configures the +5 V source for the optoisolator circuits, and J5 configures the ground. For proper operation, when J4 is installed, J5 must be installed, and when J4 is removed, J5 must be removed.
174 Data Ports Applicator Interface Connector Pinouts for +24-28 V I/O Operation Table 22 describes the pin configurations for +24–28 V I/O operation. There are no jumpers to configure for this mode. Table 22 • Non-Isolated and Isolated Modes for +24–28V Operation Isolated (External Power) Non-Isolated (Internal Printer Power) Pin 1 External Ground +24-28V I/O ground must be connected to an external ground. Ground +28V from Pin 8 If pin 7 is used to supply power to pin 2, use pin 8 to ground pin 1.
9 Specifications This section provides the features of and specifications for this printer. Contents Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zebra Programming Language (ZPL) .
176 Specifications Features Features This section lists the standard and optional features for the printer. Standard Features Note • Printer specifications are subject to change without notice. • Thermal transfer and direct thermal printing • DRAM 16 MB • USB 2.0 Port • Real-time Clock • Advanced Counter Print Modes Five different print modes can be used, depending on the printer options purchased: • Tear-Off Mode: Labels are produced in strips.
Specifications Features Bar Codes Types of bar codes include: • • • • • • • • • • • • • • 1/11/07 Bar code ratios—2:1, 7:3, 5:2, 3:1 Codabar (supports ratios of 2:1 up to 3:1) CODABLOCK Code 11 Code 39 (supports ratios of 2:1 up to 3:1) Code 49 (two-dimensional bar code) Code 93 Code 128 (with subsets A, B, and C and UCC case codes) Check digit calculation where applicable Data Matrix EAN-8, EAN-13, EAN extensions ISBT-128 Industrial 2 of 5 Interleaved 2 of 5 (supports ratios of 2:1 up to 3:1, Modulus 10
178 Specifications Agency Approvals Agency Approvals Agency Approvals • IEC 60950-1 • EN55022, Class B • EN55024 • EN61000-3-2, -3-3 Product Markings • cULus • NOM • CE • Gost-R • FCC - B • S Mark (Argentina) • ICES-003 • MIC • VCCI • BSMI • C-Tick • ZIK • CCC 14068L-001 Rev.
Specifications General Specifications General Specifications Physical Specifications Dimensions BP-300/600X-Plus II BP-360X-Plus II Height 15.5 in (393.7 mm) 15.5 in. (393.7 mm) Width 10.37 in. (263.5 mm) 13.15 in. (334.4 mm) Depth 19.5 in. (495.3 mm) 19.5 in. (495.3 mm) Weight without options 51 lb. (25 kg) 67 lb. (30.
180 Specifications Print Specifications by Model Print Specifications by Model Refer to the key and the table that follows for printer specifications. Specifications Key Non-Continuous printing (gap, notch, or hole between labels). Continuous printing (no gap, notch or hole). Ladder (rotated) orientation. Picket fence (nonrotated) orientation.
Specifications Ribbon Specifications Ribbon Specifications Refer to the following table for ribbon specifications. Note • Consider the following when using ribbon: • Match the ribbon to the label width and printhead width that you are using. The ribbon should be at least as wide as the labels to protect the printhead from excessive wear. • Ribbon must be wound with the coated side out.
182 Specifications Media Specifications Media Specifications Use the correct size and type of labels for best performance. Refer to the tables that follow for specifications. Important • Media registration and minimum label length are affected by label type and width, ribbon type, print speed, and printer mode of operation. Performance improves as these factors are optimized. Brady recommends qualifying any application with thorough testing.
Specifications Media Specifications BP-300X-Plus II and 600X-Plus II Black Mark Sensing Only Media Specifications Mark length (measuring parallel to label/tag edge) Mark width (measuring to perpendicular label/tag edge) BP-300X-Plus II BP-600X-Plus II Minimum 0.12 in. (3 mm) 0.12 in. (3 mm) Maximum 0.43 in. (11 mm) 0.43 in. (11 mm) Minimum 0.43 in. (11 mm) 0.43 in. (11 mm) Maximum Full media width Full media width Mark location within 0.040 in. (1 mm) within 0.040 in.
184 Specifications Media Specifications BP-360X-Plus II Black Mark Sensing Only Media Specifications BP-360X-Plus II Mark length (measuring parallel to label or tag edge) Mark width (measuring to perpendicular label or tag edge) Minimum 0.12 in. (3 mm) Maximum 0.43 in. (11 mm) Minimum 0.43 in. (11 mm) Maximum Full media width Mark location within 0.040 in. (1 mm) of the inside media edge Mark density in Optical Density Unit (ODU) >1.0 14068L-001 Rev.
Glossary alphanumeric Indicating letters, numerals, and characters such as punctuation marks. backfeed When the printer pulls the media and ribbon (if used) backward into the printer so that the beginning of the label to be printed is properly positioned behind the printhead. Backfeed occurs when operating the printer in Tear-Off and Applicator modes. bar code A code by which alphanumeric characters can be represented by a series of adjacent stripes of different widths.
186 Glossary core diameter The inside diameter of the cardboard core at the center of a roll of media or ribbon. diagnostics Information about which printer functions are not working that is used for troubleshooting printer problems. die-cut media A type of label stock that has individual labels stuck to a media liner. The labels may be either lined up against each other or separated by a small distance. Typically the material surrounding the labels has been removed. (See non-continuous media.
Glossary light emitting diode (LED) Indicators of specific printer status conditions. Each LED is either off, on, or blinking depending on the feature being monitored. lock-up This is the term generally used to describe a fault condition that, for no apparent reason, causes the printer to stop working. media Material onto which data is printed by the printer.
188 Glossary roll media Media that comes supplied rolled onto a core (usually cardboard). Contrast this with fanfold media. supplies A general term for media and ribbon. symbology The term generally used when referring to a bar code. tag A type of media having no adhesive backing but featuring a hole or notch by which the tag can be hung on something. Tags are usually made of cardboard or other durable material.
Index A active control panel buttons, 11 adhesive test for ribbon coating, 29 adjustments LCD, 88 left position, 83 lower media sensor, 52 media sensors, 50 print darkness, 64 printhead toggle pressure, 53 tear-off position, 65 upper media sensor, 50 agency approvals, 178 applicator +24-28V isolated and non-isolated modes, 174 +5V isolated and non-isolated modes, 173 applicator interface connector, 168 interface pin configuration, 170 signals during applicator modes, 168 applicator port setting, 86 auto-ca
190 Index checklist before you begin, 16 troubleshooting, 138 cleaning cutter, 133 exterior of printer, 125 media compartment, 125 printhead and platen roller, 125 recommended schedule, 124 sensors, 128 snap plate, 131 communication interfaces overview and location, 19 types of connections, 20 communications diagnostics test overview, 159 selecting, 80 communications problems, 147 CompactFlash card initialization, 74 components, 9 configuration changing parameters, 63 enter Setup mode, 58 exit Setup mode,
Index F label length maximum setting, 68 label specifications, 182 label top printer cannot detect, 150 setting, 82 label-available sensor location, 128 when to clean, 124 labels did not print, 147 language changing from unreadable language, 149 selection, 89 LCD messages adjust LCD settings, 88 error messages, 139 language selection, 89 Setup mode, 63 liability, ii list settings all settings, 73 bar codes, 72 fonts, 72 formats, 73 images, 73 setup, 73 load factory defaults, 59 loading ribbon, 41 long cal
192 Index media loading Cutter Mode, 100 Peel-Off Mode, 93 Rewind Mode, 105 Rewind Mode with Cutter option, 112 Tear-Off mode, 35 media path cleaning, 124 media power up setting, 81 Media S.
Index printer settings applicator port, 86 backfeed, 82 baud, 78 control prefix, 80 data bits, 78 date, 88 delimiter character, 81 format convert, 88 format prefix, 80 head resistor, 85 head test count, 84 host handshake, 79 idle display, 88 label top, 82 language, 89 LCD, 88 left position, 83 maximum label length, 68 media type, 66 network configuration label as baseline, 62 network ID, 79 parallel communications, 78 parity, 79 print darkness, 64 print method, 66 print width, 67 protocol, 79 resynch mode,
194 Index S sales, 3 schedule for cleaning, 124 scratch test media type, 28 ribbon coated side, 29 selecting a print mode, 92 self tests, 151 CANCEL, 152 communications diagnostics, 159 FEED, 154 FEED and PAUSE, 158 PAUSE, 153 Power-On Self Test (POST), 151 sensor profile calibration types, 49 print, 76 sensors cleaning, 128 interpreting sensor profile, 160 label-available sensor location, 128 lower media sensor adjustment, 52 ribbon sensor location, 128 sensor profile, 76 transmissive (media) sensor adju
Index U W unpack the printer, 17 upper media sensor adjustment, 50 USB port location, 19 overview, 22 web media, 26 Web S. setting, 87 V Z Zebra Programming Language (ZPL) features, 176 ZPL mode setting, 81 verifier port setting, 85 1/11/07 X-Plus II User Guide 14068L-001 Rev.
196 Index Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ________________________________________________
Unitied States Brady Worldwide Identification Solutions 6555 West Good Hope Road P.O. Box 2131 Milwaukee, WI 53201-2131 http://www.bradyid.com Telephone: +1.800.537.8791 Fax: +1 800.292.2289 European Union (EU) W.H.Brady n.v. Industriepark C3 Lindestraat 20 B-9240 Zele Belgium http://www.bradyeurope.com Telephone: 32 (0) 52 457 811 Fax: 32 (0) 52 457 812 Asia Pacific Brady Corporation Asia Pte Ltd 1 Kaki Bukit Crescent Singapore 416236 http://www.bradyid.com.
