Instruction Manual

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INSTALLATION INSTRUCTIONS

9520 and 9525 Instructions 9-24-12.doc 1 of 34

Rear Vision System – Tailgate Handle Camera Mirror Display

2004-Current Ford F-150 and 2008-Current Ford Super Duty

(Kit part numbers 1008-9520 and 9525)

Kit Contents:

Tools Required:

Mirror

Tailgate Handle with camera and harness

Interior (shorter) Harness

Chassis (longer) Harness

2 Foam pieces (if needed and optional)

1 bag containing:

25 Wire Ties (short)

7 pairs of T-taps (optional)

(Splice, solder & heat shrink

recommended.)

Z-Tech (in a white bottle)

1 bag containing:

2 Templates (along with these instructions)

2 Wire Ties (long and optional)

T20 and T30 Torx Drivers

8mm and 10mm Sockets

Flat Blade Screwdriver

Phillips Screwdriver

Plastic Trim Removal tool

Drill Bit

1 inch Center Hole Saw

Soldering Iron

Small brush

Round file (if needed)

Mirror removal tool # OTC8200

(Required for non-screw type mirrors)

Deburring Tool

Electrical Tape or Heat Shrink

NOTE: We strive to provide accurate and up-to-date installation instructions. For the latest full

color instructions, as well as an installation video, please visit www.brandmotion.com

Preparation

• Ensure all lamps and accessories are OFF.

• Ensure the ignition switch is in the OFF position.

• Loosen the negative battery cable bolt. Remove negative battery cable from terminal and position away

from battery.

• Wait one (1) minute prior to working on the vehicle to assure airbag system has been disabled for your

safety.

PRE-INSTALLATION VEHICLE CHECKLIST

Before beginning, determine how the vehicle is equipped and check appropriate boxes:

Start vehicle and note location of compass display. Unplug mirror connector from back of mirror.

• If compass display on the dash shows (- -) the compass module must be relocated (refer to Section 6).

Determine whether the vehicle has an opening in the center of pickup bed close to opposite of the opening in

the bottom of the tailgate.

□ Yes, skip Section 1.

□ No, tailgate must be removed to drill an opening for the camera harness

(refer to Section 1).

□ Vehicle does NOT have an auto dimming inside mirror (refer to Section 7).

Determine the connector style used on the existing inside rearview mirror:

7-pin or 16-pin. For past models additional information, please see Section 10B (reference).

□ Check kit contents are complete against the list above.

Summary of content (34 pages)

PAGE 1
INSTALLATION INSTRUCTIONS Rear Vision System – Tailgate Handle Camera Mirror Display 2004-Current Ford F-150 and 2008-Current Ford Super Duty (Kit part numbers 1008-9520 and 9525) Kit Contents: Tools Required: Mirror Tailgate Handle with camera and harness Interior (shorter) Harness Chassis (longer) Harness 2 Foam pieces (if needed and optional) 1 bag containing: 25 Wire Ties (short) 7 pairs of T-taps (optional) (Splice, solder & heat shrink recommended.
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INSTALLATION INSTRUCTIONS TABLE OF CONTENTS Pages Section 1: Cut Pickup Bed Opening (if required) 3 Section 2: Install Camera 4 Section 3: Modify Rain Sensor (if equipped) 5 Section 4: Remove Mirror 5 Section 5: Install Interior Harness 6-7 Section 6: Wire Interior Harness 6A: Remove compass circuit board (if required) 6B: Wiring for vehicles with 7-pin mirror connector 6C: Wiring for vehicles with 16-pin mirror connector 6D: Relocate compass circuit board (if required) Section 7: Wiring Required
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INSTALLATION INSTRUCTIONS Section 1: Cut Pickup Bed Opening Follow Steps 1 through 4 only if the vehicle does not have an opening in the bed above the license plate per Figure 1 Figure 1 3. Center punch the mark and drill a pilot hole. Next, cut a 1 inch opening with a hole saw (Figure 3). Figure 3 1. Prepare a clean, flat work surface for tailgate. Remove tailgate retaining straps with a screwdriver. With an assistant, remove the tailgate by lifting away from lower tension pins, and set tailgate aside.
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INSTALLATION INSTRUCTIONS Section 2: Install Camera Figure 7 5. Remove tailgate handle by loosening two nuts with a 10mm socket (Figure 5). Figure 5 9. Install supplied tailgate handle camera into tailgate by tightening two nuts with 10mm socket (Figure 8). Figure 8 6. Remove lock cylinder from tailgate handle by pulling out wire spring clip (Figure 6). Figure 6 10. Pass the connector end of the tailgate handle camera through the 1 inch opening in the pickup bed and seat grommet.(Figure 9) 7.
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INSTALLATION INSTRUCTIONS Section 3: Modify Rain Sensor (If equipped) Follow Steps 11 and 12 on this page only if you have a rain sensor module mounted on your inside rear view mirror. Section 4: Remove Mirror 13. If you did not already do so previously, start the vehicle and note location of compass display. Unplug the mirror connector from mirror (Figure 12). Figure 12 11. Remove rain sensor by pulling down and remove connector (Figure 10). Figure 10 14.
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INSTALLATION INSTRUCTIONS Section 5: Install Interior Harness 16. Remove driver side dash panel end cap by pulling away weather-stripping and pull end panel to release clips from the dash panel (Figure 14). 19. Remove roof console with hands to remove the clips from the sheet metal. Then remove both connectors (Figure 17). Figure 14 Figure 17 20.
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INSTALLATION INSTRUCTIONS Section 5: Install Interior Harness continued 22. Route the supplied interior harness through the dash (Figure 20). Figure 20 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 6A: Remove the Compass Circuit Board (if required) Follow the steps in Section 6A only if your compass displayed (- -) when the mirror connector was unplugged in Section 4. 23. Pry mirror apart with a screwdriver (Figure 21). 25. Wrap the mirror circuit board in the supplied foam pieces, and cut an opening for the connector terminals (Figure 23). Figure 21 Figure 23 24. Remove the circuit board from the mirror by disengaging both connectors.
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INSTALLATION INSTRUCTIONS Section 6B: Wiring vehicles with 7-pin mirror connector 27. On the supplied interior harness, locate the seven loose wires near the black 16-pin connector (Figure 24) 30. Consulting the Connector C911 pinout diagram below, splice the five pink, green, black, red, and yellow wires to the vehicle mirror harness connector according to Diagram A1. 31. If you did not remove the compass circuit board, isolate the five unused loose wires with electrical tape.
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INSTALLATION INSTRUCTIONS Section 6C: Wiring for vehicles with 16-pin mirror connector 32. On the supplied interior harness, near the black 16 pin connector, locate the seven loose wires. (Figure 24) 33. Isolate the red wire with electrical tape as it will not be used. 34. Using the Connector C9039 pinout diagram opposite, splice the remaining six wires to the vehicle mirror harness wires according to Diagram A2.
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INSTALLATION INSTRUCTIONS Section 6D: Relocate the Compass Circuit Board (if required) Follow the steps in Section 6D only if your compass displayed (- -) when the mirror connector was unplugged in Section 4. 39. Solder all connections and cover with heat shrink tubing or electrical tape. 40. Plug vehicle mirror connector into mirror circuit board. Maintain the original connector orientation: retaining tab to top side of board (Figure 26). Figure 28 Figure 26 43.
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INSTALLATION INSTRUCTIONS Section 7: Inside Rear View Mirrors without Auto Dimming (if required) Follow the steps in Section 7 only if the vehicle does not have an auto dimming inside rear view mirror. 45. Remove the passenger side door sill plate with a trim tool and remove passenger side kick panel with hands, just disengaging the two clips from the sheet metal (Figure 31). Figure 33 Figure 31 Cover unused red & yellow wires with tape. 46.
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INSTALLATION INSTRUCTIONS Section 7: Inside Rear View Mirrors without Auto Dimming continued (if required) Non Auto Dimming Pinouts Diagram A3 Supplied Interior Harness Chassis Harness Ignition & Reverse Locations Model F150 Super Duty Year(s) 2012 (late production) 2012 (late production) Function Connector Dia. Page Ignition C2280B 16 Reverse C2280D 17 Ignition C2280B 18 Reverse C2280D 17 NOTE: For previous years pinouts, please refer to Section 10C.
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INSTALLATION INSTRUCTIONS Section 7: Inside Rear View Mirrors without Auto Dimming continued (if required) INSIDE REAR VIEW MIRROR WITHOUT AUTO DIMMING DIAGRAM A4 Ignition Connector C2280B – 2012 late production F150 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 7: Inside Rear View Mirrors without Auto Dimming continued (if required) INSIDE REAR VIEW MIRROR WITHOUT AUTO DIMMING DIAGRAM A5 Reverse Connector C2280D – 2012 late production F150 and Super Duty 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 7: Inside Rear View Mirrors without Auto Dimming continued (if required) INSIDE REAR VIEW MIRROR WITHOUT AUTO DIMMING DIAGRAM A6 Ignition Connector C2280B – 2012 late production Super Duty 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 8: Supplied Mirror Installation 51. Plug the 16-pin connector from the supplied interior harness into the supplied mirror (Figure 35). Figure 35 52. Install the supplied mirror on the mounting button and slide it downwards. Secure by tightening the T20 Torx screw to 1.8 Nm (16 lb-in.), while not exceeding 2.2 Nm (19.5 lb-in.). 53. If equipped, reinstall modified Rain Sensor from Section 3. 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 9: Chassis Harness Installation Figure 38 54. Remove the driver side sill plate with a trim tool (Figure 36). Figure 36 55. Loosen driver side A-pillar molding with hands and then remove the driver side lower kick panel (Figure 37). 57. Secure Super Duty template number 1008-9100-01 (Figure 39) or secure F150 template number 10089100-02 over opening in front of driver’s seat (Figure 40). Figure 39 Figure 37 Figure 40 56.
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INSTALLATION INSTRUCTIONS Section 9: Chassis Harness Installation continued 58. Center punch and drill a pilot hole. 59. Drill a 1 inch hole with a hole saw, clean the hole with a deburring tool (Figure 41). Figure 43 Figure 41 62. Route the supplied chassis harness toward the supplied interior harness and connect together (Figure 44). 60. Apply supplied Z-tech with a small brush (Figure 42). Figure 44 Figure 42 61.
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INSTALLATION INSTRUCTIONS Section 9: Chassis Harness Installation continued 63. Route the exterior portion of the supplied chassis harness along existing vehicle chassis harness and over fuel tank. Using supplied tie wraps, secure the harness to existing wiring at 2 inch intervals (Figures 45 and 46). Figure 47 Figure 45 65. Plug the chassis harness into the camera harness installed earlier under the pickup bed (Figure 48). Figure 48 Figure 46 64.
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INSTALLATION INSTRUCTIONS Section 10A: Reference – Supplied Harness Pinouts 6-pin connector pinouts 1 Video (+) CAMERA HARNESS COLOR Yellow 2 3 4 5 6 Shield Reverse Video (-) Ground Ignition White Blue Brown Black Red PIN # FUNCTION CHASSIS HARNESS COLOR White Blue Green Brown Black Red INTERIOR HARNESS COLOR Gray/Dark Blue White Green Gray/Orange Black Pink Loose wires provided in the Supplied Interior Harness Function Ground (-) Reverse signal 12V Ignition 12V Compass (+) Compass (-) Auto dimmi
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INSTALLATION INSTRUCTIONS Section 10B: Reference – Previous Model Year Mirror Connector Pinouts Supplied Interior Harness Color 1 Pink Microphone Supplied Harness Color 1 Blue (+) 2 Green 2 3 Black 3 Black 4 5 6 4 5 6 Yellow 7 7 8 8 9 Red 9 10 Yellow 10 11 12 13 11 12 13 14 14 Black 15 16 15 16 Supplied Interior Harness Color 1 Pink 2 3 4 Black 5 6 7 8 9 Green 10 11 Orange (+) 12 13 14 15 White (-) 16 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10B: Reference – Previous Model Year Mirror Connector Pinouts continued 2004-2007 F150 Pinout 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations Supplied Interior Harness Model F150 F150 F150 Super Duty Super Duty Year Connector Dia. Page Ignition C270J 27 Reverse C270E Ignition Function Location Pin Color Color Right Kick 2 White / L. Blue Pink 28 Right Kick 20 Black / Pink Green C270J 27 Right Kick 2 White / L.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Ignition Connector C270J – 2004 – 2008 F150 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Reverse Connector C270E – 2004 F150 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Reverse Connector C270B – 2005-2008 F150 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Ignition Connector C2280D – 2009-2012 (early production) F150 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Reverse Connector C215 – 2009-2012 (early production) F150 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Ignition and Reverse Connector C264 – 2008 Super Duty 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10C: Reference – Previous Model Year Ignition & Reverse Locations continued Ignition and Reverse Connector C264 – 2009-2012 (early production) Super Duty 9520 and 9525 Instructions 9-24-12.
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INSTALLATION INSTRUCTIONS Section 10D: Reference – Relocating the Compass Circuit Board for vehicles with External Compass Module (if required) 68. Remove the separate compass module from the existing interior mirror by sliding it downwards (Figure 49). 70. Pry the compass module apart with a screwdriver (Figure 51). Figure 51 Figure 49 69. Unplug connector from the compass module (Figure 50). 71. Remove the circuit board from the compass module (Figure 52.
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INSTALLATION INSTRUCTIONS Section 10D: Reference – Relocating the Compass Circuit Board for vehicles with External Compass Module continued (if required) Figure 55 72. Wrap the circuit board in the supplied foam and cut an opening for connector terminal (Figure 53). Figure 53 73. Plug the compass module connector into the circuit board (Figure 54). Figure 54 . 74. Install the compass module circuit board between underneath the headliner as shown.
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INSTALLATION INSTRUCTIONS Section 10E: Reference – Vehicles with Sync Microphone in Mirror Follow the steps on this page only for auto dimming inside rear view mirror with built in Sync microphone. 75. Splice the supplied interior harness to the vehicle mirror harness by following the next ten steps and Diagram A7. NOTE: Isolate the black, green and pink wires at the white 6 pin connector end of the supplied interior harness with electrical tape as they will not be used.