Table of Con 1. SAFETY INFORMATION 1.1 Safety Precautions. 1.2 Operating Safety. 1.3 Operator Safety while using Internal Combustion Engine: 1.4 Label Locations. 2. OPERATION 2.1 Controls... 2.2 Operating Principe 2.3 Delivery Checks... 2.4 Before Starting. 2.5 To Start. 2.8 Operation. 2.9 Operation Driving. 2.10 Operation on Slope. 2.11 How to Assemble Transport Wheel. 3. MAINTENANCE 3.1 Periodic Maintenance Schedule.. 3.2 Exciter Oi 3.3 V-belt and clutch. 3.4 Air Cleaner... 4. TECHNICAL DATA.
SAFETY INFORMATION 1. SAFETY INFORMATION 1.1 Safety Precautions Before operating the machine, read both the manual and the engine manual carefully to become familiar with the location and proper use of all controls. Do not allow untrained or unauthorized personnel, especially children, to operate the machine. Use only the parts authorized by the factory for service.
SAFETY INFORMATION 1.2 Operating Safety = DO NOT modify the machine without the prior consent of the manufacturer. Brave does not assume responsibility for any accident due to equipment modification. « NEVER operate the machine in purpose for which it is not intended. = Slip/Trip/Fall is a major cause of serious injury or death. Beware of uneven or slippery work surface. Make sure of a firm stand when operating under such condition.
SAFETY INFORMATION 1.3 = Gasoline is extremely flammable and explosive under certain conditions. = ENSURE that the gasoline is only stored in an approved storage container. = DO NOT refuel the engine while it is in operation or hot. « DO NOT operate or refuel the engine in a confined area without adequate ventilation. = DO NOT refuel the engine in the vicinity of sparks, a naked flame or smoking. = DO NOT overfill the fuel tank and avoid spilling gasoline when refueling.
SAFETY INFORMATION 1.5 Safety and Operating Labels Brave Pro machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilate area. Read the Operator's Manual for machine information. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling. Use only clean, filtered unleaded gasoline. WARNING! Always wear hearing and eye protection when operating this machine.
SAFETY INFORMATION Meaning WARNING! Hot surface! NOTICE! Throttle control lever: Turtle=Idle or slow, Rabbit=Full or fast. A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate is lost or damaged. When requesting service information, the serial number should be specified of the unit. WARNING! Fire hazard.
OPERATION 2. OPERATION 2.1 Controls Ref. | Description Ref.
OPERATION 2.2 Operating Principle The following instructions were compiled to provide you information on how to obtain long and trouble free use of the unit. Periodic maintenance of this unit is essential. Read the manual in its entirety and follow the instructions carefully. Failure fo do so may injure yourself or a bystander. 2.
OPERATION 2.5 To Start 2.5.1 Gasoline Engine 1. Open the fuel tap by moving the fuel ON/OFF lever fully to the right. 2. If starting the engine from cold, set the choke ON by moving the choke lever fully to the left. If restarting a warm engine, the choke is usually not required. However, if the engine has cooled to a degree, partial choke may be required. 3. Turn the engine ON/OFF switch clockwise to the “1” position. 4. Set the throttle to the idle position by moving the throttle lever fully to the right.
OPERATION 2.8 Operation Run engine at full throttle and allow plate to pull itself along at its normal speed. Depending on the material being compacted, three or four passes are recommended to achieve the best compaction. The machine is best suited to the compaction of bituminous and granular materials e.g. granular soils such as silt and clay are best compacted using the impact force produced by a vibrating crammer. Where possible the site should be graded and leveled before commencing compaction.
OPERATION 2.11 How to Assemble Transport Wheel Remove cotter pins Remove wheels. Tilt plate forward, Lower plate. from wheel shafts. fully inset wheels in slots on each side of plate.
MAINTENANCE 3. MAINTENANCE 3.1 Periodic Maintenance Schedule Refer to engine manufacturer's Operation Manual for additional information on engine maintenance. A copy of the engine Operation Manual was supplied with the machine.
MAINTENANCE 3.2 Exciter Oil When changing the exciter oil, place the exciter on a flat, horizontal surface, remove the drain plug located at the bottom-right of the vibrator, and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. DO NOT pour in too much oil. 3.3 V-belt and Clutch 3.3.1 Checking the V-belt After 200 hours of operation, remove the upper belt CORBEL RELY cover to check the V-belt tension (Figure 2).
MAINTENANCE 3.4 Air Cleaner 1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially. 2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 1), remove the cover and take out air fitter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed. 3.
MAINTENANCE 3.7 Troubleshooting 3.7.1 Machine Troubleshooting SYMPTOM POSSIBLE CAUSES SOLUTION It does not advance. The V-belt slipping. Adjust or change the V-belt. The clutch is slipping. Check or change the clutch. It vibrates, but does not move. The vibrator maybe on a slippery surface. Try on the right surface. Travels reverse very slowly. Air in the circuit. Check and purge the circuit. Travels forward very Slowly. Too much hydraulic oil. Drain the excess oil.
MAINTENANCE 3.7.2 Engine Troubleshooting SYMPTOM POSSIBLE CAUSE SOLUTION Spark plug bridging. a insulation or replace Difficult to start, “fuel i is available, but no Carbon deposit on spark Clean or replace spark plug. SPARK at spark plug. = __ plug”. Short circuit due to deficient. il Spark Plug insulation, Improper spark plug gap. Set fo proper gap. Difficult to start, “fuel ON/OFF switch is shorted. Check switch wiring. Replace switch. Ignition coil defective. Replace ignition coil.
MAINTENANCE SYMPTOM POSSIBLE CAUSE SOLUTION No fuel present at carburetor. Fuel not available in fuel tank. Fill with correct type of fuel. Fuel cock does not ops properly. Apply lubricant to loosen fuel cock level, replace if necessary. Fuel filter clogged. Replace fuel filter. Fuel tank cap breather-hole clogged. Clean or replace fuel tank cap. Air in fuel line. Bleed fuel line. "Weak in power” compression is proper and does not misfire. Air cleaner not clean. Clean or replace air cleaner.
TECHNICAL DATA 4. TECHNICAL DATA Model BRPRP210H Engine type Honda GX160 Power kw(hp) Operating weight kg(lb) 110(242) Plate size Ixw cm(in) 53x38(23x15) Centrifugal force kN 20 Vibration Frequency vpmihz) 5400(90) Travel Speed 22(72) Exciter Lubrication {L) SG15W-40 (0.4L) Hydraulic oil (L) L-HMM (0.
TECHNICAL DATA Working Size (mm): a I Model BRPRP210H 1156 1000 580 380 BRPRP220H 1268 1010 695 500 Sound Specification (According to 2000/14/EC) Model Guaranteed sound power level BRPRP210H with Gasoline Engine 108dB(A) BRPRP220H with Gasoline Engine 108dB(A) Vibration Specification (According to ISO 2631 and EN 1033) : Model BRPRP210H 4.0 m/s? BRPRP220H 4.
MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN Brave Pro plate compactor has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your plate compactor. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your dealer.
BRAVED Contact Us Corporate Physical Address Brave A brand of Great Northern Equipment Distributing, Inc. 20195 South Diamond Lake Road, Suite 100 Rogers, MN 55374 Phones 800.350.8739 Website www.
