MBRP4030HCAB.2 ITEM NUMBER: BRP4030HCA SERIAL NUMBER: _____________________ Owner's Manual Instructions for Set-up, Operation, Maintenance & Storage HOT WATER/STEAM PRESSURE WASHER – 3000 PSI / 4 GPM Portable Outdoor-Use Only This pressure washer produces both cold and hot water high pressure spray as well as steam spray. Cleaning chemicals may be incorporated into the spray if desired.
Hazard Signal Word Definitions Equipment Protection Quick Facts Inspect Upon Delivery Fill with Engine Oil Check Pump Oil Battery Required Water Flow Requirements Storage Chemical Spraying Maintenance Schedule STOP! Closely inspect to make sure no components are missing or damaged. See the "Assembly and Initial Set-Up" section for instructions on whom to contact to report missing or damaged parts. STOP! Engine is shipped without oil. DO NOT start pressure washer without adding oil to engine.
Table of Contents About Your Pressure Washer ................................................................................................................ 4 Specifications ........................................................................................................................................... 5 Component Identification ....................................................................................................................... 6 Safety Labeling ................................
About Your Pressure Washer Thank you for purchasing a BRAVE hot water pressure washer! Your machine is designed for long life, dependability, and the top performance you demand. This pressure washer is designed to: 1) Produce a high-pressure steam spray or water spray (heated or unheated) – up to 4 gallons per minute at 3000 psi. 2) Incorporate cleaning chemicals into a low-pressure water spray. The pump requires a clean, standard tap water supply provided through a garden hose at a flow rate of at least 4.
Specifications MODEL Model # BRP4030HCA FLOW OUTPUT Pressure Rating 3000 psi Flow Rate 4 gpm Maximum Temperature 250 F DIMENSIONS / COMPONENTS Length 64" Width 33" Height 44" Weight 557 lbs. – dry 710 lbs. – fueled Pump Type CAT 66DX Engine Horsepower 390cc Engine and Burner Fuel Tank Sizes 8.
Component Identification Ref # 1 2 3 4 5 6 7 8 Description Exhaust Vent Pump Battery Box Fuel Filter/Water Separator Gas Cap Gas Tank Fuel Cap Fuel Tank Ref # 9 10 11 12 13 14 15 16 Description Control Panel Engine Burner High Pressure Water Outlet Engine on/off key switch Pump Oil Sight Glass Hose Hook Gun Hook REFERENCE GUIDE 1. Exhaust Vent 2. Pump 3. Battery Box 4. Fuel Filter / Water Separator 5. Gas Cap 6. Gas Tank 7. Fuel Cap 8. Fuel Tank 9. Control Panel 10. Engine 11. Burner 12.
Safety Labeling DANGER 1.) 3.) 5.) FOR OUTDOOR USE ONLY ! Using this pressure washer indoors CAN KILL YOU IN M NUTES. Engine exhaust and burner exhaust contain carbon monoxide his is a poison you cannot see or sme l NEVER use inside any building structure or garage EVEN IF doors and windows are open Only use OU SIDE and far away from windows doors and vents WARNING 4.) 6.
Special Equipment Safety Features High Pressure Safety Device (Rupture Disc) WARNING-If the high-pressure safety device ever discharges water, turn the engine off and do not use the machine. The device will no longer function properly. See a dealer or call Product Support at 1-800-3508739. This unit is equipped with a high pressure safety device, which acts as a backup safety feature. If the unloader malfunctions, the high pressure safety device will open and relieve excess system pressure.
Assembly and Initial Set-Up Step 1. Step 2. Step 3. Step 4. Steps for Assembly / Initial Set-Up Unpacking & Delivery Inspection Assembly Initial Pump & Engine Preparation Battery Installation Each of these steps is discussed in the below: Step 1. Unpacking & Delivery Inspection Find and separate the components identified in Figure 2- Overview of Pressure Washer Components and Figure 3- Hardware Bag. Inspect the pressure washer immediately after you receive delivery for missing parts and damage.
Assembly and Initial Set-Up Grommet Qty 6 Nozzle Qty 6 Honda Manual Qty: 1 Hose Hook QTY 1 5/16” Nut QTY 2 Owner’s Manual Qty: 1 Wheel Retainer QTY 4 5/16” Washer QTY 8 M8 Nylock Nut QTY 2 4 ft.
Assembly and Initial Set-Up Step 2. Assembly You must assemble your pressure washer before it can be used. See below: Lift back of unit by handles to install rear wheels, then lift front of unit to install front wheels. Fasten wheel with retainer, secure retainer with wrench provided. NOTE: It is recommended that two people lift this unit while a third slides the wheels onto the axles.
Assembly and Initial Set-Up a. Rear Wheels Have two people lift the back of the pressure washer by the handles while a third person slides the wheels onto the Rear Axle. Fasten each wheel with a wheel retainer using a hex wrench. b. Front Wheels Have two people lift the front of the pressure washer while a third person slides the wheels onto the Front Axle. Fasten each wheel with a wheel retainer using a hex wrench. Step 5.
Assembly and Initial Set-Up Step 4. Battery Installation Install a 12-volt standard lawn and Garden battery (Group U1) with a minimum 18 amphour rating. The engine will not run and the burner will not fire unless a battery is installed. The battery is to be supplied by the customer and should be installed in the protective battery compartment located near the engine. Follow the steps below for connecting and disconnecting the battery.
Moving and Handling WARNING The pressures washer is heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely moving the pressure washer. Moving and Handling Lift Here Handles Breaks Figure 7 Moving your pressure washer around 1. Use the handle to manually move the pressure washer. 2. To turn, lift slightly on the handle and pivot the pressure washer on its front wheels. 3. Engage brakes to prevent inadvertent movement.
Before Each Use Follow the steps below prior to each use of the pressure washer. Steps to Follow Before Each Use Step 1. Check Equipment Step 2. Add Fuel(s) Step 3. Select Suitable Worksite Step 1. Check Equipment Check/add pump oil Check/add pump oil. Caution: Never run the pump without sufficient lubrication! 1. Check oil level. Verify that oil level is half way up the sight glass. 2. If oil level is low, fill using SAE30 non-detergent oil or Cat Pump Oil Item #22158. 3. Replace fill cap.
Before Each Use 1) Check hoses, fittings, wand, trigger gun and connections for signs of wear, cracks, looseness, or leaks. Replace as required. 2) Check and clean the nozzle orifice. 3) Clean inlet filter. (See Maintenance instructions) Inspect fuel system Always inspect (engine and burner) fuel systems & check for leaks BEFORE starting pressure washer. Do not start pressure washer until all needed repairs have been completed.
Before Each Use 1) Turn pressure washer off and allow to cool for at least two minutes before removing any fuel cap. Note: A running or still-hot engine or burner is hot enough to ignite fuel. 2) Fill fuel tank OUTDOORS – never indoors. Fuel vapors can ignite if they collect inside an enclosure and explosion can result. 3) Stay away from all sources of heat, sparks, and flames. Do not smoke. 4) Never pump fuel directly into the gas tank or burner at a gas station – it could cause a static electric spark.
Before Each Use 4) Wipe any excess fuel from unit before starting Step 3. Select Suitable Outdoor Worksite Before using the pressure washer, you must understand the criteria for selecting a suitable location for operation. Note that this pressure washer is for OUTDOOR USE only.
Before Each Use WARNING: Never attempt to attach ductwork to the engine muffler or burner exhaust to allow for installation inside an enclosure. This could cause hot air deflection, heat build-up, and increased exhaust backpressure, resulting in possible exhaust leakage or overheating and damage to the pressure washer. 2. Away from combustible dust, liquids, or vapors Do not locate and use the pressure washer in the presence of flammable vapors, dust, gases, or other potentially combustible materials.
Operation After you have checked and fueled the equipment and positioned it in a suitable worksite, it is time to start your pressure washer. The following are the procedures necessary for safe, successful operation of your pressure washer. WARNING Carefully read and make sure you understand all instructions and safety information before using the pressure washer.
Operation Attach garden hose to water supply Acquire a suitable garden hose and attach to the water supply. Check water supply Check adequacy of water supply. Water supply should be standard tap water. Attach garden hose to pump Attach garden hose to the water inlet on the pump. Attach high pressure hose Attach the high-pressure hose to the pressure washer's water outlet. 1. Acquire a suitable garden hose: a. The water supply garden hose must have an inside diameter of at least 5/8".
Operation 3. Release the collar, making sure it springs back and re-seats to its original (non-retracted) position. (Figure 8b). Check the connection by pulling on the hose to ensure a positive connection. Correct Insertion Not Fully Inserted Collar Seated Select spray nozzle Collar NOT Seated Figure 8b Your pressure washer is equipped with five high-pressure nozzles and one low-pressure nozzle. Generally, the wider the spray angle of the nozzle, the lower the spray impact produced.
Operation 1. Make sure the engine is off and the hose line depressurized. 2. To install the nozzle, pull the collar back and twist the nozzle firmly into the coupler on the end of the wand. (Figure 9a) Lance Coupler Nozzle Collar Figure 9a 3. Release the collar, making sure it springs back and re-seats to its original (non-retracted) position. (Figure 9b). Check the connection by pulling on the nozzle to ensure a tight connection -- if correctly inserted, nozzle will rotate but not pull out.
Operation cause pump damage if introduced upstream through the pump's water inlet. It mixes the cleaning chemical into a low-pressure spray. Cleaning chemicals applied under low pressure adhere better to the surface being cleaned, allowing the formula time to react and remove dirt more effectively. Note: An external chemical injector pump is not recommended for use with this pressure washer. WARNING: Chemical spraying Never spray acids, corrosives, or abrasive or flammable liquids.
Operation Step 3. Spraying Safety rules for operation Before starting the pressure washer, review the following general safety rules for operation: Conditions for Use Know how to stop. Be thoroughly familiar with proper use of the equipment and all controls and connections. Know how to stop the pressure washer and depressurize system quickly if needed (see "Step 6. Stopping"). Instruct all operators. The pressure washer's owner must instruct all operators and potential renters in safe set-up and operation.
Operation Leaving unattended. Always turn off the pressure washer and relieve system pressure before leaving the sprayer unattended. Prompt Emergency Response Seek medical aid for suspected injection injury. If injured by high-pressure fluid, no matter how small the wound is, see a doctor at once. A typical injection injury may be a small puncture wound that does not look serious.
Operation by rotating it to the locked position. 3. Follow the instructions in the Engine Manual for starting the engine. - If the engine doesn't start on the first try, pressure may build up in the pump. Relieve pressure by squeezing the spray gun trigger before attempting to start engine again. This will make starting easier. DANGER: Do not inhale engine exhaust. It contains dangerous carbon monoxide that can kill you.
Operation the heat exchanger during operation. Turn the heat switch ON and adjust the thermostat to the desired temperature. (For steam spraying, set the temperature at 212F or higher and use yellow steam nozzle.) WARNING: NEVER attempt to immediately run or re-light the burner if it doesn't ignite the first time. Unburned oil or gas may have accumulated, causing potential explosion or fire hazard. Do not attempt to set temperature limit above the preset limit.
Operation ladder or scaffolding, ensure it is firmly anchored from sway or tip-over. Be aware of puddles and slippery surfaces. Ensure there is adequate drainage to prevent pooling of water. Prevent surface damage & flying debris – Surfaces being sprayed must be strong enough to withstand high-pressure spray or damage may result.
Operation WARNING: Do not attempt to alter the unloader valve's maximum pressure. Excess pressure could cause serious injury from escaping high-pressure fluids and/or pump damage. Any alteration other than turning the adjustment knob will void your warranty. Unloader Figure 11 9. If temporarily interrupting spraying, rotate trigger safety latch downward to the locked position to guard against accidental trigger release. Safety Latch 00417 10.
Operation Step 4. Stopping Stop the engine using the following steps: WARNING: Never disconnect the high-pressure hose from the pump or spray gun while the system is pressurized. Relieve pressure by squeezing the spray gun trigger after the engine is turned OFF. 1. If the heater was used, turn heat switch OFF and run cold water through the coil for at least 3 minutes while spraying. 2. Turn engine OFF. 3. Turn water supply OFF. 4. Actuate spray gun trigger to relieve system pressure. 5. Remove garden hose.
Storage Choose a storage location Choose a storage location that is: o Clean and dry. o Away from sources of heat, open flames, sparks, or pilot lights, even if the pressure washer's engine and burner fuel tanks are empty. Residual fuel fumes from tank can ignite. o Away from extreme high or low temperatures. Do not store the pressure washer in freezing conditions unless it is prepared as directed below for those conditions.
Storage 3. Attach the 12” garden hose piece with the funnel to the pump inlet. Pour RV antifreeze into the funnel, then turn starter (or pull the recoil) a few times until antifreeze comes out of the pump outlet. Prepare engine for long term storage (if storing more than 30 days) First prepare the engine for long term storage if you will not be using the pressure washer again for more than 30 days. Fuel can become stale when stored over 30 days.
Burner Adjustment Oil Burner Adjustment (only needed if white exhaust smoke appears) The oil burner is preset and performance tested at the factory (elevation 1100 feet). Different altitudes may require a one-time initial burner adjustment. CAUTION: If white smoke appears from the burner exhaust vent during start-up or operation, discontinue use and readjust air bands. Specific steps for burner correction are given below.
Burner Adjustment 6. Now fine tune the burner air by adjusting the shutter: a. Locate the shutter as shown in Figure 14 below. The shutter is a thin circular metal plate located on the outside of the air band. The shutter adjusts independently from the air band and is used to fine-tune the amount of intake air. b. Observe that the aluminum pointer attached to the shutter. It points to the same set of calibration numbers as the air band arrow.
Maintenance and Repair Inspect and maintain your pressure washer as specified below in order to keep it in safe and optimal working order. Follow all safety rules and recommended maintenance instructions. WARNING ALWAYS shut off water supply, bleed water pressure, turn off engine and disconnect the spark plug before cleaning, adjusting, or servicing the pressure washer. After servicing, make sure all guards and cover shields are replaced before using.
Maintenance and Repair repair parts. Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the pressure washer and will void the warranty. Keep pressure washer clean Keep pressure washer clean. If dust or debris accumulates on the pressure washer, clean the pressure washer with a damp cloth or soft bristle brush. Do not allow air intakes to become blocked. CAUTION: Do not spray pressure washer with a garden hose or pressure washer.
Maintenance and Repair Good Water dripping or spraying, or localized moisture Exposed wire mesh due to wear Bad Bad Figure 15 Clean inlet filter Clean the inlet filter before each use. WARNING: When cleaning filters, check whether dangerous chemicals have been used with the filter and take any precautions that may be recommended by the manufacturer of these chemicals. Always dispose of hazardous fluids per local, state, and national guidelines.
Maintenance and Repair Recharge and maintain battery Inspect, recharge, and maintain battery according to your battery manufacturer's instructions. Do not store with battery charger always connected. Batteries that are overcharged can boil themselves dry and produce excessive amounts of hydrogen, an explosive gas. Perform engine maintenance Perform engine maintenance as specified in the engine owner's manual. Engine maintenance items include: 1. Changing oil and oil filter 2.
Maintenance and Repair Maintain burner's fuel filter/water separator Drain water from burner's filter bowl as needed, and replace filter after every 500 hours of use or as needed. 1) After each use of the burner, visually check the filter bowl. If any water has accumulated, drain it via the water drain at the bottom of the bowl. 2) After every 500 hours of operation, empty the burner's fuel tank in order to remove the filter bowl and inspect the fuel filter/water separator. Replace filter as needed.
Maintenance and Repair 7) Dispose of the cleaning solution where it is not harmful to animals or the environment. 8) Flush with fresh water and clean the inlet strainer when finished. Figure 18 Cleaning Flow Switch Inspect and clean the flow switch as needed Mineral build-up and/or debris within the flow switch can occur and may affect burner operation if not periodically cleaned. Mineral build-up and/or debris can stop the movement of the shuttle inside the flow switch body.
Maintenance and Repair 3) Unthread the removable outlet fitting with the swivel still attached from the flow switch assembly 4) Remove the shuttle 5) Clean the inside of the brass flow switch body and the shuttle with water and a soft brush 6) Insert the shuttle into the brass flow switch in the orientation shown Note: Aligning the male tabs on the shuttle to the female guides inside the brass flow switch body can be difficult since the shuttle is magnetic 7) Thread the removable outlet fitting with the swi
Maintenance and Repair 1) Wear protective clothing, goggles, and gloves. 2) Disconnect high-pressure hose on inlet side of coil and thermostat on outlet side of coil. 3) Remove the lid and insulation lid from the heating chamber and hoist the coil out. Be careful, the coil weighs 125 lbs. 4) Clean the coil. 5) Reassemble the coil and lids to the machine. Make sure the white insulation remains in place.
Maintenance and Repair Electrodes 1/8" 1/16" 5/16" Figure 22 NOTE TO COMMERCIAL USERS: All mechanical equipment, no matter how well designed, will need maintenance and repairs. A BRAVE pressure washer is no exception. At times, a BRAVE pressure washer may become inoperable because repairs are required.
Troubleshooting Engine Will Not Start Causes Low Oil Shutdown Cold Engine No Fuel Dead Battery Spark plug wire not attached Solutions Fill engine with the adequate amount of oil. Choke engine to start. Add gas to fuel tank; make sure fuel shutoff valve is open. Recharge/Replace battery. Attach spark plug wire to spark plug. Pressure Washer Runs But Burner Doesn’t Fire Causes Heat switch turned OFF Thermostat set too low or off Fuel tank empty Defective Burner Solutions Turn heat switch ON.
Parts Explosion MBRP4030ECA – Rev B.
Parts Explosion MBRP4030ECA – Rev B.
Pump Explosion 48
Summary of Important Safety Information 49
Summary of Important Safety Information This section provides a summary of the various safety procedures and measures that have been presented throughout the manual. Keep this summary handy and refer to it to refresh your memory about how to safely use your pressure washer. WARNING Carefully read and follow all instructions and safety information for using this pressure washer.
Summary of Important Safety Information accumulate, even in areas that appear to be well ventilated, resulting in dangerous and fatal concentrations within minutes. To prevent dangerous CO build-up: ONLY use pressure washer outdoors and far away from open windows, doors, and building or vehicle vents. NEVER run pressure washer in an enclosed or partially enclosed location such as a building, garage, shed, or vehicle.
Summary of Important Safety Information Not in presence of combustibles. Do not use the pressure washer in the presence of flammable vapors, dust, gases, or other potentially combustible materials. Operate only where open flame or torch is permitted Use backflow preventer. The use of a back flow preventer (Part #222815 call 1-800-350-8739 to order) on the water supply hose is recommended and may be required by local code. Clear work area. Clear work area of all bystanders. Keep children and pets away.
Summary of Important Safety Information Do not exceed pressure and or temperature limits. Do NOT operate this pump with components (such as hose, connections, and spray gun) rated for lower pressure and or temperature limits than the machine's maximum rated pressure and temperature, or component could rupture and cause serious personal injury from escaping high pressure fluids. Do not set the rupture disc above the rated pressure.
Limited Warranty Dear Valued Customer: The Brave product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a Brave product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance.
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BRAVE 20195 S. Diamond Lake Rd.
