~ Service manua Bolero XL (Blr42-001) Bravilor Ltd.
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I BRAVILOR 1<8> Illj'hBONAMAT PREFACE Using this document This document is intended to provide instructions for to safely install, maintain the machine. The words "left". "right". "front" and "back" are used In this document to Indicate a particular part of the machine. The point of departure here Is the position of the user standing at the operating side. The position numbers 1.-23. used in this document refer to the figures in the fold-out. On this same sheet the compositions 17. and 22.
I {I I BRAVILOR ' 1(8) hIj IBONAMAT Service and technical support Please contact our Technical SupportAfter Sales Support department for Information concerning the specific setting, maintenance or service activities that fall outside the scope of this document. He will always be happy to help you. When doing this, always ensure that you have the following details at hand: Model code Type number - Serial number - These data can be found on the identification plate (flg.1 ).
Tableof contents IIIIBRAVILOR@ III1 BONA MAT I I I I I II II II VIII VIII VIII VIII VIII VIII VIII IX IX IX X X X X CCopyright Bravilor Bonamat B. V. Bravilor Ltd. V8f8ion 1.
'BRAVILOR@ - - - - - - - -- 'Ih /11 1. Tableof contents Introduction. . .. .. . . . .. .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' 1.1 General description 1.2 Main components. . 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3. 3 3 3 4 4 4 5 4. Operation. "9. I 4.1 VVlIU VI. . . . . . . . . . . . . . . . . . . . . . Controls . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . ........ 4.1.1 Operatingpanelfront 4.1.1 4.1.1.1 ..............
I Table of contents . BRAVILOR(ji) ///hBONAMAT '~,' ..~.-- -cc- ~"- . ~~. -'~ . 6. Use of the programming unit 6.1 ...... Reading counter positions of tapped drinks ............................. Readingcounterpositionsperdrink ................................... nelOemngmel,;uununpuIOIUUn51UZerU................................. Reading 6.1.1 6.1.2 out the counter contents or re-settlng the counter. ... C.I." 6.1.3 Resettingthe counterpositionsto zero. ................................
I BRAVILOR,(8) ///hS ONA MAT 12. Repair work. 12.1 Operating 12.1.1 Table of contents . . . . . . . . . . . . . . . . . . . . . . . . ............................ system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exchangingthekeyboardprint........................................ 12.2 Water system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2.1 Draining ofthewatersystem.. . . . . .
~ Fig. 1 Identification Fig. 2 Operating plate. panel front. . . . . . . . . ....................... .................... ........................ ................. ............ .................... . . . . . . . . . . . '. ............. ... .............. ........ ....... . . . . . . . . . . . . . . . . . . . . . . .. .. ...... . . . . . . . . . . . . . . . . . . . . . . . . ~ Fig.3 OperatingpanelInside Fig. 4 Flushing programme. . . . . ................. .. .................. ...... .......
(ii) I BRAVILOR //1BONAMAT Safety instructions instructions and and danger danger warnings warnings General The manufacturer accepts no liability whatsoever for damage or Injury resulting from a failure to (strictly) observe the safety instructions contained In this document or resulting from negligence during the installation, maintenance or repair of the machine specified on the front cover of this document or of any related accessories.
/BRAVILOR@ ~j BONA MAT Installation . The maximumacceptableambienttemperaturewith which a goodoperationcan be guaranteedIs 4O"C. . Considerdamagecausedby freezing.Neverplacethe machinein roomsIn whichthe temperature can drop belowO°C.Afterall, with normalusetherewill alwaysbe waterin the machine. . Do not tum overthe machine,moveit upright. . Neverinstallthe machinein placeswherewateris sprayedor sprinkled. . Neverinstallthe machinein frontof entrances,exitsor passagewaysintendedfor emergency services. .
1111BRAVILOR 1<8> IIIIBONAMAT . Prevent damage of the machine caused by spilled descaler solution. Remove spilled solution as quickly as possible and follow the previously mentioned safety instructions. . Safety provisions that were removed for the purpose of service. maintenance or repair, have to be reinstalled and checked for correct functioning immediately after these activities have been carried out.
I 111I 1. INTRODUCTION 1.1 General description BRAVILOR I@ BONAMAT This is a hot drinks machine designed for serving various hot drinks and hot water. The functions of the machine are fully computer--controlled.The personnel responsiblefor the operation can change the factory settings in the programmable control. Once programmed and set conform the specific wishes and requirements,the machine can be easily operated by the consumer through the operating panel (with display) at the front. 1.
IIII BRAVILOR@ IIIIBONAMAT 2. TECHNICAL DATA 2.1 Gen« General Model : Blr42-OO1 Weight (empty) (empty) : 14 kg 2.2 . See the fold out. 2.3 . DimE Dimensions Electrical system Elec1 See the Identificationplate for the correct values. 2.4 Water system Water hardness Min. water pressure (supply) Max. water pressure (supply) Flow-rate Conductivity Boller capacity Hour capacity (hot water) 2.5 : min.
BRAVILOR@ IIIIBONAMAT . I -"- I . . I INSTAllATION 3.1 Unpacking . Check whether the machine is complete. The contents of the packaging consist of: --- - .
1111BRAVILOR@ IIIIBONAMAT ~ IJE - It is possible to mount a discharge hose on . the drip-tray. At the back of the drip-tray there is a spout. Bore a hole in this and slide the hose on. Hook the fixing cam of the drip tray into the fixing hole (20.). 3.3 ~~ L!.J Initial use 3.3.1 Drink system . Place an empty cup under the drink outlet (6.). . Press the Selection button of the drink to be tested. - The selection is confirmed by a beep.
IIII BRAVILOR (jj) IIIIBONAMAT 4. OPERATION 4.1 Controls 4.1.2 Operating panel inside The machine is provided with two operating panels, one at the front (flg.2 ) and one at the Inside (fig.3 ). During normal daily use of the machine by the consumer, only the operating panel at the front is used. For programming and specific activities the operating panel at the Inside is important as well. 4.1.1 Operating panel front 4.4~ . 8.-4.8 . 1... . e..J:J . e.- 4.8 . . .-- 4.8 4.~ .gJJo... .,---4.
BRAVILOR@ if) B ONA MAT I 4.2 Daily u . Switch the machine on with the ON/OFF switch (16.) under the cover (1.). When the machine is on there is a little red square visible on the switch. During waRning up a flashing thennometer appears in the upper right comer of the display. Tapping is only possible after the thermometer has disappeared from the display. 4.2.1 4.2.1 Tap cup You can only select those drinks that are indicated on the display by a black dot. .
IIII BRAVILOR@ IIIIBONAMAT 5.1.3.2 Cleaning the mixing system . Weekly Remove the drip tray (8.). . 5.2.1 General Open the door (2.). . Tilt the ingredient containers a bit slantingly backwards and lift them out of the machine. . Pull the mixing basin (22.2) towards you, so that the exhaust opening of the exhaust hood (22.1) is released and subsequently move it back and forth to remove the exhaust hood. . Pull the mixing basin (22.
1111BRAVILOR@ IIIIBONAMAT MAINTENANCE BY USERS WITH LIMITED AUTHORITY 5.1 5.1.1 Daily General Obviously, the machine and the accessories must be carefully kept clean. Besides, it should be checked dally whether there are still sufficient ingredients In the ingredient containers. . Remove the drip tray (8.) complete and wash all components in hot water with a normal washing-up liquid. [Ii\. . ~ ) 5.1.3 Cleaning 5.1.3.
fIll BRAVILOR@ ////BONAMAT 5.2.4 Cleaning ingredients IIE container - Check before using the machine again whether all parts have been mounted correctly: - Are the ingredient containers (17.) at the right place and is the fixing cam (17.4) at the bottom side of the notch of the sheet-metal work? . . Lift the ingredients container slantingly backwards out of the machine. Remove the cover (17.1). . Shake the ingredients out of the container into a clean dry bowl. . Takethe outlet(17.3)away. .
,BRAVILOR(iJ) //1 6. USE OF THE PROGRAMMING UNIT The machine is provided with a programme with which you as user can read data and set the machine in accordance with your personal 6.1.2 requirements. . Select the desired drink with one of the 6.1 Reading out the counter contents or re-setting ng the count counter . Press the programming button (18.2) to start the programming. Readingcounter positions per drink selection buttons. . Select with the setting key (4.11 or 4.13) cup.
" I ' BRAVILOR@ "j 'BONAMAT 6.2.2 Switching on or off the tapping possibilities 'mug, half a jug or whole jug' If the machine has been set to paid delivery, tapping a mug, half a jug or a whole jug is lH21 possible. 6.2.2.1 Switching off . Decrease the value set for 'mug' to the programming . minimum (§6.2.1). The display shows 'OFP. Now the tapping possibilities for a mug is switched off.
I BRAVILOR (jj) BONAMAT 6.2.3 Setting strongness of drink . Press the programming key (18.2) to start the programming. . Press one time the [Enter] key (4.12). . Now set with the setting key (4.11 or 4.13) the strongness of the next ingredient container. . Press the programming key (18.2) to finish the programming. DE - The machine automatically relates relates the set percentage to the set amount of water. 6.2.4 Setting the hot water temperature . Press the programming key (18.
IIII BRAVILOR@ IIIIBONAMAT ~ 6.2.5 ~ t e J, I ,I ,(" . Setting descaling signal . Press the programming key (18.2) to start the . programming. Press four times the [Enter] key (4.12). IlE - Inquire with your localwaterworks about the ~ . hardness of the water supplied and always choose the correct setting. The default setting of the machine is position 3. Press the programming key (18.2) to finish the programming. @Copyrlght Bravilor Bonamat B. V.
IBRAVILOR@ ifl BONAMAT 7. MAINTENANCE BY AUTHORIZED USERS During use calcification takes place in the machine. The machine is provided with a wamlng system that indicates when the machine must be descaled. r\ Fig. 13 Descaling signal When this signal appears on the display the ~ machine needs descaling. , WABHJ/:KJ !::!. Do not ignore . this message, otherwise the guarantee will be no longer valid! Fig. 14 Descaling programme The descaling symbol appears on the display.
IIII BRAVILOR '@ IIII BONAMAT 7.2 ~~ng ~ . Pour the descaling solution in the opening with ~ , Cleaning the exhaust solutionwill flow out of the hot fans wateroutletas well as out of bothdrink outlets. The machine Is provided with two exhaust fans to . Solve100gr. Renegltein 1/2literof hot water. exhaust the water vapour above the mixing units. . Removethe plugfromthe pouringopening(23.). This prevents the Inside of the machine and the ingredients in the containers from getting moist.
(BRAVILOR ,(8) hz BONAMAT 8. OPERATING PRINCIPLE The machine operates according to a siphoning system, patented by Bravilor Bonamat~. This system has the following advantages: 1. The magnetic valve for dosing of the water is located in the cold-water circuit. This largely prevents the main cause for breakdowns in machines - i.e. the formation of scale on the magnetic valve - which is reduced to a minimum. 2.
I BRAVILOR@ ///hSONAMAT 8.1 The period the heating element is switched on runs proportionally and will be at maximum Afterconnectingand switchingon of the machine, (100"10) (100%)value value~f if the the temperature temperature measured measuredis the operatingsystemwill first Initialiseitself.This more C below more than than 10 10°C below the the set temperature. temperature. ~ Operation general will takeapproximately 2 seconds.If necessary, 8.3.1 the water system will be filled with water.
IIII BRAVILOR (jj) IIIIBONAMAT 8.5 Boiling 8.4 ~ dry The boiling dry protection is mounted on the outside of the flow boiler using two clicksons. These will switch off the heating element if it is heated, by a malfunction, while there is no any water in it. ftI' Dosing The dosing of the hot water is achieved according to the principle of communicating vessels. The measuring basin (10.) forms a communicating vessel with the siphoning basin (3.), via the hose and the flow boiler (6.).
'SRAVILOR@ - - - - - - - -- ///h 8.6 Mixing system The mixing system, consisting of the ingredient container, the mixing units, and a number of motors driving the ingredient containers and the mixing units, ensures a correct dosing of the ingredients and the mixing of the ingredients with the hot water. The moment the water reaches the time-indication level electrode. the operating system will start operating the motors of the ingredient containers and the mixing units.
IIII ~ , 'SRAVILOR@ - - - - - - - -- 9. MAINTENANCE BY SERVICE TECHNICIANS 9.1 Hygiene Personal hygiene must be observed during all cleaning and maintenance activities. Make sure your hands are clean during these activities. Do not smoke. Only use tools that are clean. 9.2.2 WAI1fJlIm A Improper . Inspectthe machinefor loosecomponents, hosesand cables. . Take the ingredient containers from the . maintenance of the machine cause health risks.
III 'BRAVILOR@ - - - - - - - -- 10. 10.1 Door and body ~ 8.014.004.048 8.014.012.017 ~ I ~I ~ I ~ I $ CCopyright Bravllor Bonamat B.V. I ~ I ~ I ~ Bravilor Ltd. version 1.
I BRAVILOR (jj) ~ BONAMAT 10.2 Electrical parts 8.QO8.OO1.1 01 22 version 1.0 BravllorLtd. CCopyright Bravilor Bonamat B.V.
~ 10.3 IBRAVILOR@ BONA MAT Mixing system * See §NO TAG CCopyright Bravilor Bonamat B.V. Bravilor Ltd. version 1.
BRAVILOR IIIBONA MAT ,<8) I 10.4 24 Water system version 1.0 BravllorLtd. CCopyright Bravilor Bonamat B.V.
(BRAVILOR@ h'll'hBONAMAT 10.5 Water selector /~ , rJ1I' ~ OCopyright Bravilor Bonamat B.V. Bravilor Ltd. version 1.
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I BRAVILOR ,@ ///1IBONA MAT r i "I ~ "- CD as ~ Q co cO j Q ~ c::) ~ ~ u"C C»C»C» i~ ~~~ ~~~ijjj ::=E~a..LLWWW is 1 "i) (1) e ! .1:0 ~~ LL cmddw~ci~~~~~2Z0~d~0 m ~ -~ a: ...J >< .. 0 ~ -0 Q) m E CO ~ C') .'C .-CJ CO ~ .... CJ - Q) w CCopyright Bravilor Bonamat B.V. Bravilor Ltd. V8fSIon 1.
BRAVILOR@ 111'1 Ilj IBONAMAT 12. REPAIR WORK [£.)~rling ~ ~ anyoftheactlvitias below, make sure that the voltage has been taken off the machine, by pulling out the plug. A Be careful of static electricity. Wear a wrist band during the installation of the new keyboard print. WAl1NlIlG A ~ starting any of the activities below, make sure that the machine has cooled down sufficiently. 12.1 Operating 0 ing system system 12.1.1 Exchanging the keyboard print of the user manual. Water system 12.2.
IIII BRAVILOR@ IIIIBONAMAT ~ ing the the NTC NTC Exchanging the flow boiler 12.2.4 Exchanging resistor IJE - Seealsothe explodedview§10.4. 12.2.3 DE J The flow boilerservesas a reservoirfor hotwater. - See also the exploded view §10.4. It containsthe heatingelementthat heatsthe The NTC resistor (temperature sensor) constant water. monitors the temperature of the flow boiler. [ A ~ ]~ interior of the mechine may be WAl1fJlN1l ~ !::!.Parts of the interior of the machine may be ~ very hot.
I BRAVILOR@ Illj'hBONAMAT . Remove the drip-tray. Open the door and the flap. . Take the ingredient container from the machine. . Disconnectthe hose to the flow boiler. . . rn , Disconnect the three hoses that are connected to the water selector. . Unscrew the siphoning basin / water selector by unscrewing the three screws. ~- lightsensoris alsodisconnected. Theyare fixed simultaneously, with the screw at the bottom. . Take the water selector from the machine and remove the hosing.
fSRAVILOR@ S ONA MAT Illh 12.2.7 Exchangingthe light sensor 12.2.8 Exchangingthe connecting wire to the light sensor ~~ee ~ alsotheexploded view§10.5. The light sensor checks the position of the water selector. When the water selector is in the correct position, the light sensor will pass on a signal to the operating print, so that the selected process may be performed. The light sensor is connected to the operating print with a connecting wire. WARNING WAl1Nll«1 very hot.
BRAVILOR@ BONAMAT r 12.3 Mixing system 12.3.1 Exchanging the ingredient 12.3.1.2Exchangingmotor2 or 3 container motors WARNING IJE - !:t. Parts of the interior of the machine may be See also the exploded view § 10.3. The ingredient container motor drives the worm or spiral and the antl-caking mechanism within the ingredient container. very hot. Allow the machine to cool down sufficiently. Take the power off the machine by pulling the plug from the socket.
I BRAVILOR ///hBONA 12.3.1.3 Exchanging motor 4 £\A. [ ]~ interior of the machine may be sufficiently. . Take the power off the machine by pulling the plug from the socket. Take the pressure off the water system by turning the tap off at the water connectionpoint. . Unscrew the two screws with which the back . MAT 12.3.2 Exchangingthe mixing unit motor veryhot.Allowthemachine to cooldown . '@ plate is fastened and remove the back plate. ne IJE! - See also the exploded view §10.3.
//1 ~ 'SRAVILOR@ 12.4 Miscellaneous components . Take the mounting plate from the machine, so 12.4.1 Exchanging the trans f ne - See also the explodedview §10.2. 10the exploded view §10.2. ,"""or rMII In.. unl+an.a. The transformer reducestho the mains voltage tnto ?A 24 Volts. A ~ [ ]~ CAJJIK»Jl - properly connected: the red wire to the + (plus) connection and the black wire to the - (minus) connection. veryhot.Allowthemachine to cooldown plug from the socket. .
IIIIBRAVILOR@ III1 BONA MAT 13. CORRECTING MALFUNCTIONS In case of malfunctions first consult the malfunctions tables. If the problem cannot be solved, consult your Bravilor Bonamat dealer. 13.1 CCopyright Malfunctioning analysis general Bravilor Bonamat B.V. Bravilor Ltd. version 1.
IIII BRAVILOR@ IIIIBONAMAT 13.2 36 Display messages and their meanings V8fSion 1.0 Bravilor Ltd. CCopyright Brayllor Bonamat B. V.
Enclosures ////BRAVILOR@ ////BONAMAT 14. CCopyright Bravilor Bonamat B.V. Bravilor Ltd. version 1.
(BRAVILOR @ //1 BONAMAT 38 version 1.0 Bravilor ltd. Enclosures CCopyright Bravilor Bonamat B.V.
/BRAVILOR@ ///1 - - --SONAMAT --~ ---Enclosures S AS . , .- = Spare parts = Recommendedspare parts CCopyright Bravllor Bonamat B. V. Bravilor ltd. version 1.
(BRAVILOR@ MAT //1BONA 15. Enclosures SPECIAL CODES 15.1 Resetting the daycounters to zero . . Select any drink with one of the selection buttons. Keep the button pressed down during 5 seconds. The counter for 811drinks is reset to zero for cups, mugs, half jugs and whole jugs. 15.2 Resetting the total counters to zero . Press the programming button (18.2) to startthe programming. Press any key and keep the button pressed down during 5 seconds. .
" I ' BRAVILOR@ "j 'BONAMAT Enclosures 16. CONSUMABLE ITEMS AND ACCESSORIES 16.1 Recommendedconsumable items 16.2 Accessories 16.2.1 Raising feet Set of extra feet to raise the apparatus 2 em so that larger cups or cans can be placed under the drink outflow. Now the drip tray is standing loose in front of the machine. Fig. 19 Raising foot Ordering number. 7.270.201.101 (set of 4 pieces) CCopyright Bravilor Bonamat B.V. Bravilor Ltd. version 1.
IIII 17.1 Assembly of the water selector bracket ~ (1x) 1) c B (1x) 2b) 2a) ~ 3) 4) (3x) ~ , . c 5) ! 42 version 1.0 BravlIor Ltd. CCopyrIghx Bravilor Bonamat B.V.
/ / / / BRAVILOR / / / / BONA MAT Enclosures ~"' l' 17.2 (jj) -. , Condens reservoir and outlet ~ 6.030.072.011 6.030'072,OI°'Y . Please note: - If you order the 6.030.071.006 instead of the 6.030.007.001, you have to replace the outletsas well. CCopyright Bravilor Bonamat B.V. Bravilor Ltd. version 1.
cCopyright Bravilor Bonamat B. V. 700.403.
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