The Mahogany Wood Stove INSTALLATION & OPERATIONAL INSTRUCTIONS OWNER’S MANUAL MANUFACTURED BY: Breckwell Hearth Products Arlington, TX & Eugene, OR PROFESSIONAL INSTALLATION IS HIGHLY RECOMENDED WARNING: If your appliance is not properly installed a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
TABLE OF CONTENTS Introduction ............................................................................................................................................................... 2 Safety Precautions ................................................................................................................................................... 3 Safety Information ...................................................................................................................................
INTRODUCTION Thank you for purchasing the Breckwell Mahogany Wood Burning Stove. To achieve the safest, highest efficiency, and most enjoyable performance from your stove, you must do three things: 1) Install it properly. 2) Operate it correctly. 3) Maintain it regularly. The purpose of this manual is to help you do all three. CAUTION: DO NOT USE MAKE‐SHIFT MATERIALS OR COMPROMISES DURING INSTALLATION. SERIOUS PROPERTY DAMAGE AND BODILY INJURY OR EVEN DEATH MAY RESULT.
SAFETY PRECAUTIONS Never use gasoline, gasoline type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while in use. Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual and please read the manual thoroughly. CAUTION: Hot while in operation.
SAFETY INFORMATION When operating your W3100FS and W3100I, respect basic safety standards. Read these instructions carefully and completely before beginning any installation procedures or attempting to operate the heater. Failure to do so may result in damage to property or personal injury and may void the product warranty. CAUTION: DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPTHA OR ENGINE OIL.
Chapter 1 Specifications & Clearances INSTALLATION Several issues must be addressed when selecting a suitable location for your new Mahogany Wood Stove. Observing required clearances to combustible materials, the proximity to a safe chimney, and electrical supply (if optional blower in use) must all be considered. In addition, selecting a location that takes advantage of the building’s natural air flow is also desirable to maximize the heating effectiveness of the stove.
Chapter 1 Specifications & Clearances Minimum clearance to combustible must be maintained as shown in figure 2 and the following chart. A B* C D* E* F G H Single Wall Connector 24” 14” 16” 14” 7” 16” 84” 30” Double Wall Connector 22” 12‐1/2” 12” 10” 7” 16” 84” 30” Alcove with Double Wall 22” 12‐1/2” 12” 10” 7” 16” 84” 30” Mobile Home Double Wall 22” 12‐1/2” 12” 10” 7” 16” 84” 30” * Provided for reference only. Always maintain the clearances listed to the pipe.
Chapter 2 Venting Requirements VENTING Proper venting of your stove is very important for good clean burns with high efficiency. In addition, venting can have a direct impact upon the safety of your stove. The Mahogany Wood Stove is approved for use with double wall connector and the same manufacturers’ chimney system as follows: Simspon Dura‐Vent Model DVL Selkirk Metalbestos DS Security Chimneys Model DL 1.
Chapter 3 Installation INSTALLATION It is extremely important that you properly install your new wood stove in accordance with all manufacturer’s requirements, chimney manufacturer’s requirements, and local regulation. Failure to properly install your stove can result in reduced efficiency of your new appliance, and may even result in a dangerous situation. There are several things to keep in mind when installing your stove. They are: 1.
Chapter 3 Installation Pedestal Assembly – Freestanding Model NOTE: The W3100FS wood stove is heavy. Be prepared to handle the weight to avoid damage or injury. Wearing gloves during installation is recommended. 1. Carefully lay the stove on its back on carpet or other material that will prevent damage to the finish. 2.
Chapter 3 Installation Optional Blower Installation WARNING: Electrical Grounding Instructions. This appliance is equipped with a three‐prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three‐prong receptacle. Do not cut or remove the grounding prong from this plug. The blower kit contains a blower assembly and speed control unit.
Chapter 3 Installation Outside Air Kit – FS Pedestal Units Going Out The Wall 1. Making sure that all minimum clearances are met, position the stove on the floor protection. 2. Use the two 8/32 x 3/8” thread cutting screws and attach the outside air adaptor to the pedestal as shown. 3. Attach your outside air pipe (3” ID flex pipe or equivalent ‐ purchased separately from retailer) to the adaptor in a secure manner as provided by the kit manufacturer. 4.
Chapter 3 Installation Outside Air Kit – FS Leg Units Upper Fresh Air Chamber Drawing Air Through The Floor 1. Install Upper Fresh Air Chamber to the bottom of the stove using the two ¼‐20 x 1” bolts with washers as shown in Figure A. 2. Making sure that all minimum clearances are met, position the stove on the floor protection. 3. Insert the Rectangular Air Chamber through the hole in the Upper Fresh Air Chamber and allow it to drop down until it comes into contact with the hearth pad.
Chapter 3 Installation Flashing Installation – Insert Models 1. After installing the stove in the fireplace, pull the stove toward the hearth just a couple of inches. 2. Remove the two screws on each side of the stove using a 3/32” allen wrench. 3. With the Philips head screws provided install two screws on each side of the stove and only partially tighten. 4. Insert the side flashing over the screw head and allow to drop down. 5. Tighten Philips head screws. 6. Repeat for other side. 7.
Chapter 3 Installation Installing the Brick Panels The brick panels will come already installed in the W3100. The following directions are included should you ever need to remove and re‐install the brick panels. Wearing gloves is recommended when handling the brick panels. Install the brick panels shown in figure 6 in the following order: C, B, A and F. Next remove the front secondary tube. Install the panels D with the ceriblanket above them. Replace the front secondary tube.
Chapter 3 Installation Freestanding Installation Requirements DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter). Chimney must be used from the first floor or wall penetration to the chimney cap. Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code approved masonry chimney with a flue liner.
Chapter 3 Installation Example Installation – Freestanding with Exterior Factory Built Chimney NOTE: Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures. An insulated chase can help to reduce these accumulations. Proper clearances to the chimney must still be maintained.
Chapter 3 Installation Example Installation – Freestanding with Masonry or Factory Built Chimney NOTE: Most factory‐built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Ensure that all manufacturers’ instructions for installation and support are strictly followed.
Chapter 3 Installation Insert Installation Requirements Masonry Fireplace Requirements Chimney must have a clay tile liner or a stainless steel liner (positive connection) Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired prior to installation of the insert Chimney height: 15' minimum; 33' maximum.
Chapter 3 Installation BLOCK‐OFF PLATE INSTALLATION Whenever this appliance is installed with a direct connection a block‐off plate, or other noncombustible seal‐off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The directions below detail the steps for construction and installation of a block‐off plate. 1.
Chapter 3 Installation Example Installation – Positive Connection THIS IS THE PREFERRED INSTALLATION WHICH WILL RESULT IN THE BEST PERFORMANCE OF THE UNIT. NOTE: Most factory‐built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer’s instructions for installation and support. NOTE: THIS INSTALLATION IS THE ONLY ONE APPROVED FOR CANADIAN INSTALLATIONS.
Chapter 3 Installation Example Installation – Direct Connection (Masonry Fireplace) Although this installation is acceptable, it is not the recommended installation technique. This installation has an increased potential for smoke entering the home.
Chapter 4 Operation OPERATING YOUR WOOD STOVE For best efficiency and heat output, burn dry, seasoned wood only. Never burn wet wood, driftwood, wood that has been in salt water, trash, cardboard, coal, rubbish, etc. Burning fuel other than dry, seasoned wood may be illegal in some areas. Seasoned wood is wood that has been cut, split, and stored in dry, covered area in a manner that allows for free airflow around the wood for an extended period of time (6 months minimum).
Chapter 4 Operation Maximizing Your Stoves Efficiency Heat transfer can be enhanced by slowing the rate of incoming combustion air, allowing more time for heat to be transferred in to your home. Slowing the rate of incoming air also slows the rate of exhaust going up the chimney and carrying heat away with it. To achieve this, always thoroughly preheat your stove before closing the damper. The following are some tips for getting the most out of your stove: 1.
Chapter 5 Maintenance & Troubleshooting STOVE MAINTENANCE TROUBLESHOOTING Door There are a variety of high quality cleaners available that may be used to clean your brass door. Use only products specifically made for use in wood stoves when cleaning the glass. Never scrape the glass with anything or use abrasive cleaners, as pitting may occur. Never clean glass when it is hot. Poor Draft If your stove is not drafting properly, the chimney may be the problem.
Chapter 5 Maintenance & Troubleshooting PROPER FUEL & STORAGE Use only dry, natural wood in your stove. Dry, well seasoned wood will provide a good clean burn with plenty of heat and low smoke with proper airflow. Dry wood is the key to experiencing the best performance. Using green or unseasoned wood will potentially increase creosote formation and reduce your stoves efficieny. Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year. This insures dry well seasoned wood.
Chapter 5 Maintenance & Troubleshooting DOOR ASSEMBLY & GLASS REPLACEMENT Glass Gasket Door Gasket Glass Door Handle Shaft ½” Flat Washer Door Handle Woodruff Key Glass Clips and Gasket Latch Cam 3/8” Hex Nut Replacing the Glass The glass must not contact the door retainer or door shell directly. The glass gasket insulates the glass to prevent cracking. Do not over‐tighten the door retainer. The glass gasket attaches to the perimeter of the glass.
Chapter 5 Maintenance & Troubleshooting REPLACEMENT PARTS Contact an Authorized Breckwell Pellet Stove Dealer to obtain any of these parts. Never use substitute materials or components. Use of non‐approved parts can result in poor performance and safety hazards.
