Operating instructions

5210-20
Page 4 60706-175
4 WHEEL DOLLY KIT
The WL18000 ships with a 4 wheel dolly kit as standard
equipment. The dolly kit comes with instructions and parts
list. After installing the dolly kit, file the instructions and
parts list in the back of this manual for future reference.
CAUTION: EQUIPMENT DAMAGE
This is a four wheel dolly kit be sure to chock the
wheels properly before operating the generator. Failure to
properly restrict unit movement will allow the unit to move
causing damage to the unit, drop cords or loads.
INITIAL START UP
Use the following checklist to verify the correct preparation
of the engine generator before starting.
Before Starting always Check:
1. Engine oil, fill as required with correct grade and
quantity.
2. Fuel level, fill as required with clean fresh fuel.
3. Visually check for loose or broken parts.
STARTING
The throttle control on these generators is preset and
locked to operate at 3600 RPM (nominal) with no load
speed set at 3690 RPM. Only a trained service technician
should be allowed to adjust this speed setting. See
“Operating Speed” section for additional information.
NOTICE: ENGINE
These units may not start if the oil is low. The lubricating oil
level must be at the full mark before the engine will start.
ELECTRIC STARTING
1. Turn on the fuel supply.
2. Pull the choke to the full "on" position. A warm
engine will require less choking than a cold engine.
3. Engage the engine start switch briefly to the
START position. The starter life is improved by
using shorter starting cycles with time to cool off
between cranking cycles. Do not operate the
starter more than 5 seconds during each minute.
Repeat if necessary.
4. When the engine starts, open the choke
gradually.
5. The engine should promptly come up to
operating speed.
CAUTION: EQUIPMENT DAMAGE
Never permit the choke to remain on after the engine
has run for a short time. It is not necessary to choke
the engine when it is warm. Avoid over-choking.
STARTING HINTS
1. Cold weather
a. Use the proper oil for the temperature
expected.
b. Use fresh winter grade fuel. Winter grade
gasoline is blended to improve starting. Do
not use summer gasoline.
WARNING: FIRE DANGER
Gasoline and its fumes are VERY explosive
when proper precautions are not taken.
Never use fuel that has been stored for an extended period of
time as the fuel will lose it's volatile properties and you will be
left with only the varnish residue. This varnish like substance
will clog the carburetor or injectors and will not burn properly.
The use of a fuel additive, such as STA-BIL, or an equivalent
will minimize the formation of fuel gum deposits. If a unit has
been out of operation for an extended period of time it is best
to drain old fuel from the fuel tank and replace with fresh fuel
before attempting to start.
BATTERY INSTALLATION
These engine generator sets are shipped with a battery rack,
and battery cables installed. A battery tie down kit is shipped
loose with each unit.
You will need to purchase and install a battery to operate this
engine generator set. A twelve volt battery, group 26 rated at
500 CCA or larger is recommended for this electric start
engine generator set. Follow the battery manufacturers
recommendations for servicing and charging prior to use.
Connect the battery to the electric start system using the
cables provided.
CAUTION: EQUIPMENT DAMAGE
These electric start engines are NEGATIVE GROUND. Use
extreme caution when connecting the battery. Connect the
NEGATIVE battery terminal to GROUND.
For your safety always connect the positive battery cable to
the “bat+” terminal first. Then connect the negative battery
cable to the “bat-” terminal. Make sure all connections are
clean and tight. Reverse the sequence when disconnecting,
disconnect the negative cable first. These engines produce
enough direct current to keep a battery charged under normal
operating conditions, but were not intended to be used as a
battery charger.
WARNING: PERSONAL INJURY
Lead acid batteries produce explosive hydrogen gas
when charging. Keep sparks, flames, and burning
cigarettes away from the battery. Ventilate the area
when charging or using the battery in an enclosed
space. Lead acid batteries contain sulfuric acid, which
causes severe burns. If acid contacts eyes, skin or
clothing, flush well with water. For contact with eyes,
get immediate medical attention.
Battery Charging
Units equipped with electric start have a small flywheel
charger built into the engine flywheel assembly for recharging
the starting battery. This flywheel charger generates a small
AC current that passes through a diode assembly to produce a
DC charging current of about 1 to 3 AMP. This circuit is not
designed to be used as a battery charging circuit to recharge
dead batteries.