Specifications

7
9
9. With a pair of needle nose pliers grasp spring as
close to spring hook on outside edge of pulley and
lift out spring, Fig. 25.
10. While gripping spring with pliers, slowly relieve
spring tension.
Fig. 25
11. Remove plastic washers (1), steel washer (3),
pulley and gear (2) from starter shaft, (Fig. 26).
Inspect
Inspect pulley for cracks, sharp edges and nicks.
Inspect gear for broken or cracked teeth. Inspect
washers for cracks and sharp edges. Inspect spring for
kinks, cracks and nicks. Replace all damaged parts.
Assemble
1. Clamp starter shaft in vise with vise jaw protectors
or a shop rag to protect shaft.
2. Lubricate with a small amount of grease under
steel washer (4), Fig. 26.
3. Place steel washer and plastic washer on shaft,
Fig. 26.
Fig. 26
2
4
1
3
1
4. Assemble pulley to gear with gear hub (2) and
brake spring (1) toward end of helix (3), Fig. 27.
Fig. 27
2
1
3
5. Place gear and pulley assembly on shaft with
brake spring (1) between two posts on shaft (2),
Fig. 28.
6. Place plastic washer in center of pulley.
Fig. 28
2
1