Specifications

7
12
Inspect Housing, Pulley and Spring
1. Inspect pulley for wear, cracks, rough edges or
burrs in pulley groove and wear on center hole.
2. Replace if damaged or worn.
3. Inspect spring for broken ends, kinks and burrs.
Replace if damaged.
CAUTION
ALWAYS wear Safety Glasses while
performing any rewind starter repair.
• Pulley and spring is serviced as an assembly.
• DO NOT REMOVE SPRING FROM PULLEY.
• The starter spring is still under tension after
the rope has been removed and the pulley has
unwound.
4. Inspect starter housing for wear or sharp edges at
rope eyelet (2), center pivot post (3), and inner
spring anchor tab (1), Fig. 36.
5. Replace if worn or damaged.
Fig. 36
2
1
3
Assemble Starter
Install Pulley and Spring
1. Lay starter housing on bench.
2. Assemble starter pulley to center pivot post in
housing, Fig. 35.
3. Rotate pulley counter clockwise until slight
resistance is felt, indicating that spring is engaged
in spring tab in housing.
Install Pawls, Pawl Springs and Retainer
Assembly
1. Position springs (2) over posts in pulley (1) marked
“R”, then install pawls (3), Fig. 37.
Fig. 37
“R”
“R”
2
1
3
2. Install retainer (1) making sure that slots in retainer
(2) engage tabs on pulley (3), Fig. 38.
3. Hold retainer down, compressing pawl springs
and install retainer screw. Torque screw to 70 in. lbs.
(8 Nm).
Fig. 38
70 in. lbs. (8.0 Nm)
1
3
2