Specifications

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33
NOTE: SPECIFICATION TABLES BEGIN ON PAGE 41 OF THIS SECTION.
Assemble
1. Assemble pinion gear with beveled edge on the
gear (1) up as shown in Fig. 66.
2. Assemble cup (2) and spring (3) on gear if original
assembly was so equipped, and fit retainer (4) on
shaft.
3. Drive new roll pin (5) through retainer slot and
armature shaft hole. The roll pin should be
centered in shaft within 1/32” (.8 mm). Assemble
with new roll pin only.
Fig. 66
2
4
1
3
5
4. If the original assembly is equipped with a spring
cap assembly, assemble cap as follows:
5. To install plastic cap, fit a socket (2) over the plastic
cap (3) and tap gently (1) as shown in Fig. 67.
6. Press cap in position. Cap should lock in position
when properly assembled.
Fig. 67
2
1
3
Disassemble Starter Motor,
C-Ring Retainer
1. Remove drive assembly as previously described.
2. Remove thru bolts, then drive head end.
3. Inspect bushing for wear. If worn, replace drive
head end assembly.
4. Hold the armature “A” and bearing end cap (2)
down against a work surface (1) while sliding
housing up and off the armature (B). This allows
the armature to remain in the bearing end cap and
brush holder (3) for inspection of brush contact to
armature, Fig. 68.
Fig. 68
2
1
3
A
B