Original Operating Instructions Multi-Purpose Machine 400E and 400K Briggs&Stratton engine 3348, 5117, 3346 & Before commissioning the machine, read operating instructions and observe warnings and safety instructions. Operating Instructions No. 998 702-C 01.
Symbols, Name Plate Please complete: Machine Type No.:......................... Symbols: Warning – Danger Identification No.: ......................................................... Important information EngineType:....................................... Engine No.:.................................... Date of Purchase:................................... Fuel Choke Engine For name plate, refer to p3/fig. A/9 or p7/fig. C/9. Air filter For engine type and number, refer to p3/fig. B/6 or p7/D/6.
Designation of Parts Type 400E A B Version Briggs & Stratton 5 HP 135 202 Version Briggs & Stratton Power Built 190 110 412 agria Multi-Purpose Machine 400E/400K 3
Designation of Parts Type 400E Figure A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Pto speed shift lever Linkage for front attachments Transmission oil plug (filling and checking oil level) Linkage for rear attachments Grooves on wheel shaft Wheel shaft Gearbox cover/Transmission oil drain opening Pto/pto guard Name plate (machine identification no.
Index Amount of delivery ............................ 2 Designation of Parts ... 3,7,62,66 Instructions for Unpacking and Assembly .................................. 9 Recommendations Lubricants, Anti-Corrosive Agents .. 10 Fuel ................................................. 10 Maintenance and Repair ................ 10 1. Safety Instructions ........ 11-15 2. Specifications Dimensions 400E / 400K ........... 16/18 Multi-purpose machine 400E/400K 16/ 18 Noise level .................................
agria Multi-Purpose Machine 400E/400K
Designation of Parts Type 400K C D agria Multi-Purpose Machine 400E/400K 7
Designation of Parts Type 400K Figure C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Pto speed shift lever Linkage for front attachments Transmission oil plug (filling and checking oil level) Linkage for rear attachments Grooves on wheel shaft Wheel shaft Gearbox cover/Transmission oil drain opening Pto/pto guard Name plate (machine identification no.
Instructions for Unpacking and Assembly l Open the box top. l Cut the two rear corners open and fold down the side. l Remove the steering handle attachment bolt (3 + 4). l Pivot the steering handle (2) upwards. Then attach and tighten the bolt (3 + 4). l Attach the drive wheels (see instructions on page 26). l Starting-up See instructions on page 41). Version Type 400K additionally: A standard battery charger with 12V DC and a maximum charge of 0.
Recommendations Lubricants and Anti-Corrosive Agents: Use the lubricants specified for engine and gearbox (see “Specifications”). We recommend using Bio-lubricating oil or Bio-lubricating grease for “open” lubrication points or nipples (as specified in the operating instructions). We recommend using Bio-slushing oil to preserve machines and attachments (do not apply on painted covers). You can brush or spray the oil.
1. Safety Instructions Before starting the engine, read the operating instructions and note: Warning General Instructions on Safety and Accident Prevention 11 Basic Rule: This symbol marks all paragraphs in these operating instructions which affect your safety. Pass all safety instructions on to other users and operators. Due Use The multi-purpose machine is a handcontrolled automatic single-axle machine which can power and/or pull various implements approved by the manufacturer.
1. Safety Instructions 1 Mounted or trailed attachments affect the tractor’s driving, steering, braking, and tipping characteristics. Therefore, ensure that steering and braking functions are sufficient. Match operating speed to conditions. Do not change settings of governor. High engine speed increases risk of accidents. sure PTO-shaft is covered with the protective cap. Starting the engine Do not start the engine in closed rooms.
1. Safety Instructions slopes make sure it is secured by another person using a bar or a rope. This person must be located at a higher position than the vehicle at a safe distance from the attachment at work. If possible, always work horizontally to the slope. End of Operation Never leave the multi-purpose machine unattended with the engine running. Before you leave the machine, turn off the engine. Then close fuel taps. Secure the machine against unauthorized use.
1. Safety Instructions Maintenance 1 Never carry out any maintenance or cleaning while the engine is running. Before you work on the engine, always remove spark plug connector (petrol engine only). Check regularly and, if necessary, replace all guards and tools subject to wear and tear. Replace damaged cutting tools. Always wear safety gloves and use proper tools when exchanging cutting tools. Engine, Fuel, and Oil Never let the engine run in closed rooms.
1. Safety Instructions Tyres and Tyre Pressure When working on the tyres, make sure the machine is parked properly and secured against rolling off. Explanation of Warning Signs 1 Before any cleaning, maintenance, and repair work switch off the engine and pull spark plug connector. Any repairs are to be carried out by trained mechanics only and with the appropriate tools. Regularly check air pressure in the tyres. Excessive pressure may cause bursts.
2. Specifications Type 400E Multi-purpose machine 400E Dimensions: Clutch: ............................. V-belt clutch with idler pulleys between engine and gearbox Friction clutch for reverse speed Only use original agria V-belts! (List of wear parts p59) Gearbox: ................... Worm gear with overrunning clutch on drive-wheels Transmission oil SAE 90-API GL5 Filling quantity approx. 0.5 l 2 a ........................................ 100 mm b ........................................ 630 mm c .....
2. Specifications Type 400E Engine (pay attention to model type) Manufacturer: ......... Briggs & Stratton .................................................... 5 HP Manufacturer: ......... Briggs & Stratton ................................... Power Built 190 Type: ............................ 135 202 -0271 Type: ............................. 110 412-0173 Version: ..... Fan-air-cooled 1-cylinder- Version: ..... Fan-air-cooled 1-cylinder4-stroke engine (petrol) 4-stroke engine (petrol) Cubic capacity: .
2. Specifications Type 400K Multi-purpose machine 400K Dimensions Clutch: ............................. V-belt clutch with idler pulleys between engine and gearbox Friction clutch for reverse speed Only use original agria V-belts! (List of wear parts p59) Gearbox: ................... Worm gear with overrunning clutch on drive-wheels Transmission oil SAE 90-API GL5 Filling quantity approx. 0.5 l 2 a ........................................ 100 mm b ........................................ 630 mm c .....
2. Specifications Type 400K Engine Fuel tank capacity: ........... approx. 3 l Manufacturer: ......... Briggs & Stratton Type: ............................ 133 237 -0136 Fuel: ..................... Conventional petrol octane number min. 85 RON see fuel recommendations Version: ..... Fan-air-cooled 1-cylinder4-stroke engine (petrol) Air filter: .................. Dry filter element with foamed preliminary filter2 2 Bore: ........................................ 65 mm Carburetor: ....................
3. Devices and Operating Elements The agria multi-purpose machine type 400 is a basic power machine and is always operated with an attachment mounted. Therefore, the machine is suited for agricultural and forestal operations, horticulture and park maintenance as well as for ground clearing and winter service.
3. Devices and Operating Elements Speed Control Lever The speed control lever (E/6 or G/9) on the steering handle is for stepless control of engine speed from min = IDLING to max = FULL THROTTLE to fit requirements. E/9 G/9 With version engine 5 HP the speed control lever serves to adjust the engine speed at infinitely variable steps and to stop the engine.
3. Devices and Operating Elements Choke The choke lever (B/5, D/5) is on the carburetor. Close the choke for cold starts. Open the choke for warm starts (operation). B/13 Fuel tap 3 Only version Power Built engine: The fuel tap (B/13 ) is on the carburetor. Fuel tap - OPEN Fuel tap - CLOSED Clutch E/4 G/4 E/5 G/5 The machine is equipped with a V-belt clutch with integrated reverse shift. Operation is via the hand clutch lever (E/4 or G/4).
3. Devices and Operating Elements Travelling Drive/ Forward – Reverse The multi-purpose machine is equipped with a clutch-integrated FR-gearshift, which is operated with the hand clutch lever (E/4 or G/4). Travelling drive forward speed: Move hand clutch lever down (E/4 or G/4) – the pawl is unlocked. Travelling drive idling speed: Hand clutch lever (E/4 or G/4) is pulled approx. half way – the pawl is locked.
3. Devices and Operating Elements Type 400E Type 400K Figure: V-belt is in “speed I” position. Figure: V-belt is in “speed I” position. 3 Recommended speeds Type 400E I : Pto-driven attachments II : Grounds care not pto-driven rotary snow cleaner, mowing, sweeping, spreading, shredding, spraying, ploughing snow dozing, transport work On the V-belt guard to the left there is a small window to monitor the current speed, i.e. on which pulley the belt is currently running.
3. Devices and Operating Elements Wheel drive The multi-purpose machine is equipped with drive-wheel engagement and additionally with a wheel drive. This can be engaged/disengaged via a selector sleeve and from the handlebar. Wheel drive engaged: Move wheel drive lever (E/11 or G/11) down to unlock the pawl. Wheel drive disengaged: Move wheel drive lever (E/!! or G/11) up to lock the pawl.
3. Devices and Operating Elements Drive-Wheels W Only mount and dismount drive-wheels with engine turned off. The drive-wheels are equipped with a detent spring (1) and can be mounted and adjusted without tools. The detent spring engages into a ring groove on the wheel-shaft to hold the drive-wheel. On both sides of the wheel-shaft there are 2 ring grooves respectively. With detent spring engaging into outer ring groove, the drive-wheel turns in neutral on wheel-shaft.
3. Devices and Operating Elements K Engagements of Drive-Wheels l Rigid drive: Push both drive-wheels inwards to a stop, engage detent springs into inner ring grooves (fig. K). If detent springs do not engage, turn drivewheels slightly and push them axially inwards until you feel toothed clutch wheel engage. 3 L l Neutral: Push both drive-wheels outwards and lock detent springs into outer ring groove (fig. L). l Drive with differential effect: Engage one drive-wheel into inner ring groove (fig.
3. Devices and Operating Elements Anti-Wind-On Pipes M To the mowing attachment anti-wind-on pipes are delivered. Mount them on both sides of the wheel-shaft between transmission housing and drive-wheel (fig. M). Generally, these pipes prevent grass from winding onto shaft. Remove wound-on grass by simply dismounting drive-wheels and anti-wind-on pipes without tools. 3 Twin-Wheels l Dismount single drive-wheels. l Mount twin-wheels onto wheel-shaft (as described in “Mounting DriveWheels”).
3. Devices and Operating Elements Drive-wheels with 4.00-8 field tyres Drive-wheels 4.00-8 Field tyre with differential hubs for ploughing and mowing The differential hubs are to facilitate steering and turning and are used for ploughing and mowing Fit the drive-wheels l Push the hub pipe (2) of the drivewheel onto the wheel shaft (1). Fit the drive-wheel with the pointed parts of lugs showing in travel direction (seen from above).
3. Devices and Operating Elements Differential Hubs The differential effect of hubs is factoryset. However, you can also fit them rigidly. For this purpose, proceed as follows. l Remove locking collar (4) with a pair of pliers. l Slightly pull the wheel flange (2)outwards. Twist it until the cam is between both pins. l Then push the wheel flange all the way onto the differential hub and fit the locking collar.
3. Devices and Operating Elements Type 400E Pto drive Type 400E Switching on the pto: Move the pto lever (A/1) clockwise until it locks. Switching off the pto: Move the pto lever anti-clockwise until it locks. Type 400K Switching on the pto: Type 400K Move the pto lever (E/6) to the rear and up to a stop. Switching off the pto: Move the pto lever to the front and down.
3. Devices and Operating Elements 33 Steering Handle Type 400E Steering Handle Type 400K Steering handle height adjustment Steering handle height adjustment l Remove hex bolt (2) from square clamping piece (3) and remove it from the steering bar joint. l Remove the grip screw (2) from the square clamping piece (3) and remove it from the steering bar joint. l Adjust the steering handle to the desired height and fit it into the proper boring of the steering bar joint.
3. Devices and Operating Elements 400K Battery Type 400K A standard battery charger with 12V DC and a maximum charge of 0.6 A should be used for the 12V 6Ah battery (motorcycle battery). l The battery is packed and must be filled with the battery acid supplied and fully loaded before fitting. Only use specified fuses. If fuses are too strong, the electric system will be destroyed – danger of fire! Avoid short circuits. Power is used from the battery when starting by using the electrical start equipment.
3. Devices and Operating Elements Attachments è 0 Only couple and decouple attachments when the engine is stopped. Secure attachments against rolling off. Watch out for crushing spots when coupling the attachment. W Front attachments Most front attachments are attached to the basic machine by two tensioning devices. Before you couple and decouple the attachment park the machine on level ground.
3. Devices and Operating Elements l Move the basic machine to the attachment. Hook the machine up to the pin (e) on the attachment. l Couple the attachment tensioning devices: with 1. Move both tensioning levers (a) to the rear, 2. until tensioning bands (b) lock into the slots of the attachment linkage, a b c d e f Tensioning lever Tensioning band Stand Linkage Linkage pin Cap 3. move both tensioning levers back to the front to a stop. l Move the stand (c) back up and lock.
3. Devices and Operating Elements 1 2 3 4 5 6 Rear Attachments Rectangular tube Linch pin Square pin W-clip Lock nut Set screw Most rear attachments are linked to the clevis with a pin (7) (accessory). The coupling unit (3) is inserted into the rectangular tube (1) underneath the Vbelt guard. Insert square pins (3) into rectangular tube (1) to a stop and lock with a linch pin (2).
3. Devices and Operating Elements Front Weight A front weight can be mounted to counterbalance the weight of rear attachments and to improve traction. The front weight support is fitted to the front attachment flange. For first assembly, fit the hex bolt (1) together with hex nut (2) into the front attachment flange. The bolt serves as a coupling pin to couple the attachment using fast tensioning devices. The hex bolt remains in its place when the weight support is removed.
3. Devices and Operating Elements Hoe blades 1 2 3 4 5 6 7 8 9 10 Hex nut Linch pin Star washer Extra guard Guard discs Add-on blade set Hex bolt Basic set of hoe blades,right Countersunk bolt Basic set of hoe blades,right S = cutting edge 3 Example: hoeing width 65 cm Example: hoeing width 45 cm Hoeing width: 65 cm hoeing width: Standard sets of blades approx. ...................................... 45 cm l To fit the standard sets of blades, follow the instructions for a 45 cm cultivating width.
3. Devices and Operating Elements Depth bar There are two depth bar versions available: l Standard depth bar (adjustable bar), l Wheel depth bar (support wheels). The depth bar is fitted on the coupling unit. The support wheels are to ensure an easier transport of the machine. Fitting the depth bar l To fit the standard depth bar, insert the bar unit into the rectangular tube designed for coupling rear attachments. Secure with linch pin.
3. Devices and Operating Elements Ridging unit Required accessories: 1 Linkage ............... Item no. 0440 111 1 Ridger ................. Item no. 0252 011 Optional: 1 Pair of strake wheels ....................... ............................... Item no. 0120 011 Assembly: l Remove add-on sets of blades, if equipped. 3 4 l Take both sets of blades (8+10) pointing outwards and remove them from both ends of the rotor shaft. Swap sides and fit each set again on the other shaft end.
4. Commissioning and Operation Commissioning the Machine Please note that durability and operational safety of the engine depend to a large extent on its breaking-in. Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning. Make sure the air filter is serviced regularly and to use clean fuel. Please note: for the first 20 hours of operation (break-in period) do not use the engine at full power.
4. Commissioning and Operation ? ok ? ok ? ok 4 Do not start engine in closed rooms! Exhaust fumes contain carbon monoxide which acts toxic when inhaled. Starting the Engine W l Protective covers mounted? Attachments attached correctly? Check engine oil level. Mount spark plug connector. Air filter clean? Fuel quantity in tank sufficient? W Be careful when dealing with fuel - see hint page 41! Open the fuel tap.
4. Commissioning and Operation Shutting off the Engine Version 5 HP engine 630 sec Move the speed control lever to idle position and let the engine run idle (min) for approx. half a minute. Move the speed control lever to STOP. Withdraw spark plug connector - protection against unauthorised use! Version Power Built engine Move the speed control lever to idle position and let the engine run idle (min) for approx. half a minute.
4. Commissioning and Operation End of operation: Operation W Check safety circuit function - only operate the machine if the safety circuit is working. Wear individual protective ear plugs and solid shoes. l Couple the attachment. l Set the correct ground speed for the attachment. l Set drive-wheels to position “drive”. l Switch on wheel drive with hand lever (E/11 or G/11). l For pto-driven attachments: move pto lever (A/1 or H/6) to “I”.
5. Maintenance Apart from observing all operating instructions governing the multi-purpose machine, it is also important to pay attention to the following service and maintenance instructions. W Please note: Only do all maintenance work with the engine switched off. To prevent the engine from starting accidentally, always remove the spark plug connector disconnected.
5. Maintenance Apart from observing all operating instructions governing the multi-purpose machine, it is also important to pay attention to the following service and maintenance instructions. W Please note: Only do all maintenance work with the engine switched off. To prevent the engine from starting accidentally, always remove the spark plug connector disconnected. When you treat the multi-purpose machine carefully and clean it after each operation, the machine will always provide trouble-free service.
5. Maintenance Air Filter T 2 fastening screws Version 5 HP engine Filter housing cap Clean air filter inser t after ever y 3 months or after every 25 operating hours at the latest (in case of heavy dust occurence earlier). For this purpose, proceed as follows: Foamed preliminary filter (Wire meshed bottom) l Loosen screws and remove filter housing cap. Dry filter element l Remove foamed preliminary filter from cap and wash in non-foaming, warm suds.
5. Maintenance Spark Plug l After every 50 operating hours clean spark plug (B/10 or D/10) and reset the gap to 0.75 mm. Clean spark plug only with a steel brush and wash with conventional detergent. l Exchange spark plugs after approx. 100 operating hours. Cleaning the Cooling Screen After long operation, dirt can clogg the cooling system. To avoid overheating and damage to the engine, regularly clean the cooling screen (B/8 or D/8).
5. Maintenance Removing Carbon Deposits After every 100 hours of operation take off cylinder head and remove carbon deposits on cylinder, cylinder head, piston crown, and valves and renew gasket. - Serviceç è Cylinder Head Screws After the first 5 operating hours retighten cylinder head screws at 16 Nm (1.6 kpm). Speed Control Engine speed controls must be adjusted correctly to start, operate and switch off the engine at correct speed rates.
5. Maintenance Machine l Check transmission oil level before you take up operation and after every 25 operating hours. Worm Gear l Park machine on level ground (fig. V) and remove oil filler plug (1). V l Oil level must reach filling opening. Refill transmission oil, if necessary. l Re-tighten oil filler plug. Exchange transmission oil once per year while the engine is still warm from operation. l For this purpose, remove cover from transmission housing (3) (remove two internal hex bolts).
5. Maintenance Safety circuit Check safety circuit function each time you take up operation and each time you maintain the machine. l With clutch engaged and upon release of safety lever (E/3 bzw. G/3) the engine must automatically come to a stop. l Check electric lines and connections and exchange, if necessary. è - Serviceç Adjustments on Hand Lever for Clutch and Wheel drive Check play or adjustments each time before you operate the machine.
5. Maintenance Adjusting V-Belt Tension Y Tension of V-belt requires re-adjustment, when the hand clutch lever play is less than 1.5 mm with forward speed engaged. l Remove pulley and belt guard (F/8 or H/8). For this purpose, unscrew lock nuts (F/10 or H/10). l Remove V-belt guide plate (F/7 or H/7). l Move hand clutch lever (E/4 or G/4) to neutral/Leerlauf (pawl (E/5 or G/5) is locked). l Screw V-belt pulley and rubber pulley “II” into wall until V-belt tension is normal for reverse speed.
5. Maintenance General l Watch out for fuel and oil leakage and repair, if necessary. l Regularly check bolts and nuts and retighten, if necessary. l Slightly grease all gliding and moving parts (e.g. speed control lever, hand lever bearing, etc.) with Bio-lubricating grease and Bio-slushing oil. Cleaning Machine After cleaning the machine with a pressure washer, lubricate all lubrication points immediately, and let the machine run for a short time to press water out.
5. Maintenance Storage c) Drive-wheels For longer periods of no operation prepare machine for storage. Proceed as follows: Support drive-wheels in such a way that tyres have no ground contact. Pneumatic tyres are quickly destroyed, if left standing under load and unsupported. a) Clean thoroughly Repair the paint coat, grease all lubricating points and operate the machine for a short time. Then spray all shining parts, in particular sets of blades, with bio-slushing oil.
5 agria Multi-Purpose Machine 400E/400K 55
6. Troubleshooting W Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage.
6.
Electrical Wiring 1 Engine 2 Magnet ignition system 3 Engine-off-switch (on speed control lever next to engine) 4 Connector pair 5 Switch in safety lever 6 Switch in clutch lever bl = blue br = brown Lubrication chart 1 Engine oil (page 45/46) 2 Transmission oil (page 50) 3 Lever bearing (page 53) 3 1 2 58 agria Multi-Purpose Machine 400E/400K
Varnishes, Wear Parts agria Order No.
agria Multi-Purpose Machine 400E/400K
Designation of Parts Type 400E Figure E 1 2 3 4 5 9 10 11 12 Hex bolt for steering handle side adjustment Hex bolt for steering handle height adjustment Lever for safety circuit Hand clutch lever and forward/reverse shift Pawl for hand clutch lever Speed control lever, engine-off-switch Pawl for wheel drive lever Hand lever for wheel-drive Engine shut-off switch (only version Power Built engine) Figure F 1 2 3 4 5 6 7 8 9 10 11 12 13 Idler pulley Drive V-belt for forward speed (clutch) Vibration damper
Designation of Parts Type 400E E F 62 agria Multi-Purpose Machine 400E/400K
agria Multi-Purpose Machine 400E/400K 63
Inspection and Maintenance Chart 5 min. after 3 min.
Designation of Parts Type 400K Figure G 1 2 3 4 5 6 7 8 9 10 11 Grip screw for steering handle side adjustment Grip screw for steering handle height adjustment Lever for safety circuit Hand clutch lever and forward/reverse shift Pawl for hand clutch lever Pto-speed lever Tool kit Starter switch Speed control lever, engine-off-switch Pawl for wheel drive lever Hand lever for wheel-drive Figure H 1 2 3 4 5 6 7 8 9 10 11 12 13 Idler pulley Drive V-belt for forward speed (clutch) Vibration damper Threaded
Designation of Parts Type 400K G H 66 agria Multi-Purpose Machine 400E/400K
EC Declaration Conformity agria Multi-Purpose Machine 400E/400K 67
agria-Werke GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel. +49/ (0)6298 /39-0 Fax +49/ (0)6298/39-111 e-mail: info@agria.de Internet: www.agria.
