11-0760(A) 6/4/06 2:11 pm Page 1.1 Harrier 48 CODES 490D 491D Auto Drive Auto Drive (Variable Speed) (Variable Speed) (Electric Start) OWNER'S HANDBOOK (English Version) CODE FROM SERIAL NO: 490D 260000001 491D 260000001 ISSUE 07.02.
111-0760(A) 6/4/06 2:11 pm Page 1.2 MAIN FEATURES /SPECIFICATIONS Main Features 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Spark Plug Lead. Engine Cover. Air Cleaner. Fuel Filler Cap. Oil Filler Cap and Dipstick. Serial No.Label. Handlebar Securing Knob. Engine Start-Grip. Throttle Control Key ( 491 only ) Engine Stop Lever. Handlebar. Ground Drive Clutch Lever. Variable Speed Control ( see note ) Grassbag Assembly. 4 3 Grassbag Cover. 2 Deflector.
111-0760(A) 6/4/06 2:11 pm Page 1.3 1ST Year (12 months) We certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1ST Year (12 months) Owner’s Name: Serial Number: Date: Note for dealer: Please retain this voucher for your records.
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111-0760(A) 6/4/06 2:11 pm Page 1.5 CONTENTS 1.2 Main Features/Specifications 1.5 Contents 1.6 Introduction 1.7 Warranty 1.8 - 1.11 Safety Precautions 1.8 - Training 1.8 - 1.9 - Preparation 1.9 - 1.10 - Operation 1.10 - Maintenance and Storage 1.11 - Safety Symbols 1.11 - Decal Symbols 1.12 Assembling the Mower 1.12 - Delivery Checklist 1.12 - Handlebar 1.12 - Grassbag Attachment 1.13 Before Starting the Mower 1.13 - Prevent Engine Damage 1.13 - Oil Type 1.13 - Check Oil Level 1.13 - Fuel Type 1.14 - 1.
111-0760(A) 6/4/06 2:11 pm Page 1.6 INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time.
111-0760(A) 6/4/06 2:11 pm Page 1.7 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of major proprietry components ie. engines, gearbox / transaxle (where applicable) furnish their own warranty and services are provided through their authorised network.
111-0760(A) 6/4/06 2:11 pm Page 1.8 SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. Training Before using the mower read the owners handbook carefully. Pay particular attention to the safety precautions.
111-0760(A) 6/4/06 2:11 pm Page 1.9 SAFETY PRECAUTIONS Preparation - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely. A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition.
111-0760(A) 6/4/06 2:11 pm Page 1.10 SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot. Stop the engine and disconnect the spark plug lead: - Before clearing blockages or unclogging the discharge chute.
1-0760(A) 6/4/06 2:11 pm Page 1.11 SAFETY PRECAUTIONS Maintenance & Storage Allow the engine to cool before storing in any enclosure. To reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety. If the fuel tank has to be drained, this should be done outdoors and when the engine is cool.
111-0760(A) 6/4/06 2:11 pm Page 1.12 ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 2. Grassbag. 3. Charger (491) 4. Ignition Key (491) To prevent accidents cut off the long ribbon attached to the grassbag and discard. (491 Only) Note: Prior to first use please fully charge the battery for 14 hours.
111-0760(A) 6/4/06 2:11 pm Page 1.13 BEFORE STARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Oil Type Check Oil Level 0.15 Litres ADD Clean around the oil filler cap before removing. With the mower on a level surface, unscrew and remove the oil filler - dipstick. Wipe oil from it with a clean cloth.
111-0760(A) 6/4/06 2:11 pm Page 1.14 OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘choke’ position. IMPORTANT: To avoid damage to the cable the Variable speed Control should only be operated whilst the engine is running.
111-0760(A) 6/4/06 2:11 pm Page 1.15 OPERATING THE MOWER Electric Start (Electric start Only) Stand behind the mower and hold the handlebar together with the engine stop lever. Turn the ignition key in a clockwise direction and hold in position to crank the engine. When the engine starts release the key and move the throttle to the fast position after starting a cold engine. Note: Cranking the engine for more than 15 seconds in any one minute can damage the starter motor.
111-0760(A) 6/4/06 2:11 pm Page 1.16 OPERATING THE MOWER Slopes To prevent engine damage do not use the mower on slopes greater than 20 degrees. B Height of Cut 305113 To adjust the height of cut: Grip the lever and pull sideways to disengage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut. Finally release the lever at the required position and ensure it locks firmly into one of the eight setting notches.
111-0760(A) 6/4/06 2:11 pm Page 1.17 OPERATING THE MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position. CS386 Heavy Growth Areas of heavy growth should be mown without collecting the clippings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting. Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted.
111-0760(A) 6/4/06 2:11 pm Page 1.18 LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary. March The yearly lawn work programme really starts this month. As soon as the ground conditions are suitable, the first cut can be made.
111-0760(A) 6/4/06 2:11 pm Page 1.19 LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weather conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow. October Rake out the thatch from the turf and spike the lawn to assist in drainage. Brush in peat and sharp sand.
111-0760(A) 6/4/06 2:11 pm Page 1.20 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass.
111-0760(A) 6/4/06 2:11 pm Page 1.21 MOWER MAINTENANCE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine 1. 2. 3. 4. 5. 6. 7. 8. 9.
111-0760(A) 6/4/06 2:11 pm Page 1.22 MOWER MAINTENANCE Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:1. Drain fuel by running the engine until the fuel tank is empty. 2. Remove the spark plug lead. 3. Allow the engine to cool. 4.
111-0760(A) 6/4/06 2:11 pm Page 1.23 MOWER MAINTENANCE Spark Plug Service Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs & Stratton service dealer. 1 Check the spark plug gap with a feeler gauge and set at 0.50mm.
111-0760(A) 6/4/06 2:11 pm Page 1.24 MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials. Securing Nuts & Bolts Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately.
111-0760(A) 6/4/06 2:11 pm Page 1.25 MOWER MAINTENANCE Lubrication Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Cutterblade Removal Drain the fuel by running the engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow the engine to cool.
111-0760(A) 6/4/06 2:11 pm Page 1.26 MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade with the turned up edges facing towards the engine. Secure the cutterblade using the bolt (1), spring washer (2), and distance piece (3) and tighten to a torque of 54Nm 1 2 3 Cutterblade Sharpening 30°-45° A slightly worn cutterblade may be re-sharpened. Both blade edges must be sharpened equally to ensure balance. Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require.
111-0760(A) 6/4/06 2:11 pm Page 1.27 MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficiently to allow it to be pivoted forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine.
111-0760(A) 6/4/06 2:11 pm Page 1.28 MOWER MAINTENANCE Battery charging 14hrs (491 only) - PREVENT ACCIDENTS: ALWAYS charge the battery in a well ventilated area. NEVER charge the battery near naked flames or direct heat. ALWAYS switch off the mains electricity supply before disconnecting the charger from the battery. ALWAYS use the battery charger supplied with the mower. Battery charging should not be necessary during normal use. The engine operation will automatically charge the battery.
111-0760(A) 6/4/06 2:11 pm Page 1.29 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever. Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Battery discharged (491 Only) Charge battery Excess oil level. Check oil level. Air cleaner cartridge oil soaked or blocked. Service air cleaner. Fuel starvation. Fill fuel tank. Fuel cap vent blocked. Clean fuel cap vent. Engine under load.
111-0760(A) 6/4/06 2:11 pm Page 1.30 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade bolt loose. Tighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft.
111-0760(A) 6/4/06 2:11 pm Page 1.31 DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: HAYTER LIMITED, Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU.
111-0760(A) 6/4/06 2:11 pm Page 1.32 UPPER MAINFRAME PARTS LIST QTY. ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1.
111-0760(A) 6/4/06 2:11 pm Page 1.33 UPPER MAINFRAME PARTS LIST 19 36 23 13 31 30 28 25 36 30 18 16 23 48 21 50 28 38 47 31 32 6 35 39 21 5 47 37 7 17 44 8 22 35 4 9 34 * 42 39 4 12 17 8 15 22 9 46 11 14 49 1 51 3 2 26 27 * 33 43 41 27 1 10 51 20 24 45 40 20 29 1.
111-0760(A) 6/4/06 2:11 pm Page 1.34 LOWER MAINFRAME PARTS LIST QTY. ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1.34 DESCRIPTION PART NO.
111-0760(A) 6/4/06 2:11 pm Page 1.35 LOWER MAINFRAME PARTS LIST QTY. ITEM NO. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 DESCRIPTION PART NO.
111-0760(A) 6/4/06 2:11 pm Page 1.36 LOWER MAINFRAME PARTS LIST 32 69 68 65 67 66 57 22 Detail A 31 44 31 56 ** 44 44 ** 44 27 14 46 44 60 35 6 8 70 A 33 51 44 3 39 54 16 43 37 46 ** 58 42 49 19 63 50 36 35 25 46 44 44 44 55 45 23 64 ** 17 18 62 7 19 30 42 20 44 1.
111-0760(A) 6/4/06 2:11 pm Page 1.37 NOTES 1.
111-0760(A) 6/4/06 2:11 pm NOTES 1.38 Page 1.
111-0760(A) 6/4/06 2:11 pm Page 1.39 NOTES 1.
111-0760(A) 6/4/06 2:11 pm Page 1.40 CUSTOMER INFORMATION /NOTES Serial No: Engine Type:- 12F8022055B1 (490D) Engine Type:- 12F8072054B1 (491D) Date of Sale:Your Local Dealer:- Notes:- 1.
