erles [] Heavy.Duty Gas Grill OWNER'S ASSEMBLY AND MANUAL OPERATING HAZARDOUS INSTRUCTIONS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL _, IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH A FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. FOR YOUR SAFETY: IF YOU SMELL GAS: 1. Shut off gas to the appliance 2. Extinguish 3.
TABLE General Warnings Installation OF CONTENTS .............................................. and LP Cylinder Specifications Connecting and Safe Use .............. LP Cylinder and Hose / Regulator to Grill ................ Leak Testing ................................................. 3 4-6 6-7 8-9 Pre-start Check List ............................................. Lighting Instructions Operating ......................................... Grill and Helpful Hints ...............................
GENERAL WARNINGS Never use natural gas in a unit designed • Never use charcoal • Leak test all connections each tank refill. • Never check for leaks using a match or open flame. CAUTION! briquets or lighter fluid in a gas grill. before first use, even if grill was purchased Strong odors, colds, sinus congestion, propane. Use caution and common fully assembled and after etc. may prevent the detection of sense when testing for leaks.
FOROUTDOORUSEONLY.DONOToperateindoors or in an enclosedareasuch as a garage, shed or breezeway. Useyour grill OUTDOORSin a well ventilated spaceaway from dwellings or other buildings to and toxic vapors. We recommend your grill prevent dangers associated with gas accumulation be situated at least 10 feet (3.1 m) from buildings. Maintain a minimum clearance of 24 inches (61 cm) between all sides of grill and walls or other combustible material.
CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S.
FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors.
Never use your grill without leak testing all gas connections "Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly and hoses. See the section on supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. • DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition • Perform • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. test OUTDOORS sources in the area while conducting only in a well ventilated a leak test. area.
6. Check each place listed (A-K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. Repeat soapy water test until no leaks are detected. 12. Turn off gas supply at cylinder valve until you are ready to use your grill. 13. Wash off soapy residue with cold water and towel dry. 14.
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes the grill. An explosion could occur if grill lid is down. do not accumulate 2. Check that all burner control knobs and the cylinder valve are turned to the "OFF" 3.
LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control and hold for 3-5 seconds to light burner. 5. If ignition does NOT occur in 5 seconds, turn control knob to "OFF", wait 5 minutes to allow gas to dissipate and repeat lighting procedure. 6. To turn off, turn each control knob clockwise in the "OFF" position.
OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow instructions contained in the preceding sections of this manual. all warnings and BREAKING IN YOUR GRILL: • In manufacturing and preserving the components burner and cooking surfaces of your grill. of your grill, oil residue may be present on the • Before cooking on your grill for the first time you should preheat off these residual oils.
ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions • Do not use the side burner when using a rotisserie. provided with the rotisserie. Save instructions (sold separately). Do for future reference.
GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.
CLEANING AND MAINTENANCE: • Keep the appliance and liquids. free and clear of combustible • Keep the ventilation openings • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage. • For safe grilling and peak performance after extended periods of storage.
COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner. HEAT DISTRIBUTION PLATES Periodically, it may be necessary to inspect and clean the heat distribution plate to prevent excess grease build-up. When the grill is cold, remove the cooking grill.
TROUBLE SHOOTING Problem: Possible 1. 2. Check LP cylinder fuel level. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. 4. 5. 6. Burner may not be properly seated. Burner may be obstructed. The cylinder valve may be closed. Regulator is not properly seated on cylinder valve. 1. Burner holes may be obstructed. "Burner Assembly/Maintenance" and Maintenance. 2. 3. Burner is improperly seated on control valve. Gas connections may be loose.
FREQUENTLY ASKED QUESTIONS Your grill's serial number and model number, and the contact information for Brinkmann Customer listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions Question: Answer: causes: and answers are for your general knowledge, Why does my grill not light and may not be applicable Service, are to your model grill. properly? Always follow lighting instructions as listed on the control panel or in this manual.
FREQUENTLY ASKED QUESTIONS Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. For stubborn food residue, use a degreaser and fiber or brass cleaning brush.
PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS you begin the installation process. PARTS BAG CONTAINS: Qty. 1 Screwdriver 1 4 12 4 1 before Qty. 4 M6 nuts Hex nut wrench M6 X 25mm round head bolts M6 X 12mm M6 X 50mm AA/1.5V 12 Steel washers round head bolts round head bolts Alkaline battery Screwdriver M6 nuts AA/1.
ASSEMBLY A READ ALL SAFETY WARNINGS BEFORE ASSEMBLING WE RECOMMEND The following • • INSTRUCTIONS TWO PEOPLE provided & ASSEMBLY INSTRUCTIONS CAREFULLY OR OPERATING YOUR GRILL.
FOR MISSING PARTS, Inspect contents PLEASE CALL CUSTOMER SERVICE (Proof of purchase will be required.) of the box to ensure all parts are included AT 800-527-0717. and undamaged.
Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. _IbCAUTION! Locking Caster Step Some parts may contain sharp edges. Wear protective gloves if necessary. 1 Attach locking casters to the bottom shelf.
Step 3 Attach left side cart panel assembly to bottom cart shelf by using two M6 nuts and washers. Step 4 Attach front panel to side panel assemblies by using four M6 X 50mm bolts.
Step 5 i Attach the grill body supports using four M6 X 25mm bolts and steel washers. ( Rear grill body support should be mounted with match light stick left side of grill) NOTE: When performing Step 6, Lift grill body from front and rear panels to avoid injury to hands and fingers. / ® Step 6 With the help of a friend, place grill body assembly on grill cart. Grill body will rest on grill body supports.
Step 7 Secure grill body to grill body supports using four M6 X 12mm bolts with steel washers. \ @ © Step 8 To attach side table to left side of grill assembly. Insert four M6 X 12mm bolts half-way into grill body assembly. Place table over bolts and slide toward front of grill, then tighten \ securely.
Step 9 To attach side burner to right side of grill assembly. Insert four M6 X 12mm bolts half-way into grill body assembly. Place side burner over bolts and slide toward front of grill, then tighten securely. / ./ 7" Step Burner Venturi 10 Remove two bolts and spring washers from the side burner valve. Insert the side burner valve stem through the hole in the side burner table base, then firmly seat the valve nozzle into the burner venturi. Hold in place while you perform Step 11.
Step 11 Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly. Attach with two bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem. © Step 12 Attach side burner igniter lead to the electrode as illustrated. --,...
Side burner grate Step 13 \ Place side burner grate over side burner. e. if_gn_t_on d_es no_acoarJns sec Step 14 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Step 15 Slide grease cup into grease cup bracket located under grill bottom on backside of grill.
Step 16 ,_ ........ ° _ " "X;" Warming Rack Place the heat distribution plates on lower level of grill body assembly directly above burners. g Grills _HeatDistribution Step Plates 17 Place cooking grills on support ribs directly above heat distribution plates. Step 18 Place warming rack in grooves above cooking grills. Step 19 Remove igniter cap and insert battery with positive end of battery toward igniter cap. Ensure spring is in place inside igniter cap.
Pro Series 4040 (Assembled) 31
ACCESSORIES RIB RACK PROFESSIONAL SHISH-KABOB SKEWERS Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes and corn vertically to triple cooking capacity. Allows smoke, steam and heat to penetrate food evenly. These heavy-duty, 18" shish-kabob skewers are extra-tong for fabulous restaurant style kabobs. Made of rust Ot resistant stainless steel to last for years. SET OF 12 812-2904-0 J_S" "t::....
@2004 The Brinkmann Corporation Dallas, Texas 75244 U.S.A. www.brinkmanncorp.
