Gas Porcelain Outdoor Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
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IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. DANGER FOR YOUR SAFETY: IF YOU SMELL GAS: 1. Shut off gas to the appliance at the LP cylinder and burners.
WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate in a building, garage or other enclosed area such as a shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet from buildings. • Maintain a minimum clearance of 24 inches (60 cm) between all sides of grill and walls or other combustible material.
The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve. • A safety relief device having direct communication with the vapor space of the cylinder. • A listed over-filling prevention device (OPD). WARNING • Turn off the cylinder valve when your grill is not in use.
WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel propane gas vapors.
WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. • DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WARNING WHEN TO PERFORM A LEAK TEST: • After assembling your grill and before lighting for the first time, even if purchased fully assembled.
6. Check each place listed (A - H) for growing bubbles which indicates a leak. 7. Turn OFF gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to OFF position. 10. Tighten any leaking connections. 11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance repair service. 12. Turn OFF gas supply at cylinder valve until you are ready to use your grill. 13.
WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position. 3. Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open. 4. DO NOT stand with head, body, or arms over the grill when lighting. LIGHTING THE BURNERS: 1.
NOTE: Observe flame height when lit: Flame should be a Blue/Yellow color approximately 1” high when burner is on “High.” TURNING OFF THE GRILL: 1” .5” 0” 1. Turn OFF the LP tank valve. 2. Turn all burner control knobs to the OFF position. NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure. CAUTION! • The LP tank valve should always be in the off, or closed, position when the grill is not in use.
WARNING • DO NOT leave your grill unattended while in use. • DO NOT move grill when in use. Lock wheels in place to stabilize grill. • DO NOT use water to extinguish flare-ups. • Have fire extinguisher readily accessible suitable for use with gas appliances. TO MINIMIZE FLARE-UPS: • Trim excess fat from meats prior to cooking. • Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.
WARNING TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for leak test on Page 7 of this manual. • DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill. • Never store flammable liquids or spray canisters under or near the grill. • DO NOT extinguish grease fires using water.
BURNER ASSEMBLY/MAINTENANCE • Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner. • DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked by spiders and other insects building their nests.
TROUBLE SHOOTING: Problem: 15 Possible Causes: • Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will “match light.” (See Page 9) Electrode or collector may need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properly seated on cylinder valve. • Fire at control knobs 1. Burner holes may be obstructed.
PROPER CARE & MAINTENANCE • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray. • Clean inside and outside of grill by wiping off with a damp cloth.
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
1 2 3 4 5 6 7 9 8 10 11 12 13 14 15 16 17 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. 4 6 1 4 6 Qty. 2 2 1 1 6 M8 X 15mm bolts M6 X 12mm bolts AA /1.5V Alkaline battery Large Star Washers Small Star Washers Wheel washers Wheel axle bolts Screwdriver Hex Nut Wrench #8 Self-Tapping Screws Hex nut wrench M6 X 12mm bolts AA /1.
Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 With the help of a friend, turn the preassembled cart over. Try to minimize the stress to the bottom plate. Step 2 Attach locking casters to the bottom of the left side cart panel. Tighten caster bolts securely using hex nut wrench provided in parts pack.
Step 4 Snap wheel hub caps onto the outside of wheels as illustrated. Hubcap Step 5 With the help of a friend, turn the cart to its upright position. Step 6 Attach tank heat shield to heat shield plate using one #8 self-tapping screw.
Step 7 Heat Shield Plate Heat Shield Plate Attach heat shield plate to back panel using two M6 X 12mm bolts with small star washers. Step 8 Attach heat shield plate to front panel using three #8 self-tapping screws. Grease Cup Heat Shield Plate Step 9 Place grease cup in middle of hole in heat shield plate.
Note: When performing Step 10, Lift grill body from front and rear panels to avoid injury to hands and fingers. Be sure to pass hose/regulator assembly above cart frame crossbar. Step 10 With the help of a friend, place grill body assembly on preassembled cart frame. Grill body will rest on angled top of vertical supports. Align bolt holes located on the outside of the grill body assembly. Secure using four M6 X12mm bolts with small star washers.
Step 11 Attach left side table assembly to left side of cart frame assembly. Slide side table assembly onto preattached shoulder bolts. Attach two M8 X 15 mm bolts with large star washers as illustrated and secure. Step 12 Attach right side table assembly to right side of cart frame assembly. Slide side table assembly onto preattached shoulder bolts. Attach two M8 X 15 mm bolts with large star washers as illustrated and secure.
Step 13 Attach the hose heat shield to the right side of the cart frame using two #8 self-tapping screws. Tank Heat Shield Step 14 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated.
Warming Rack Cooking Grills Porcelain Heat Tents Step 15 Place the porcelain coated heat tents on lower level of grill body assembly directly above burners. Step 16 Place porcelain cast iron cooking grills on support ribs directly above porcelain heat tents. Step 17 Brackets Place warming rack in brackets so that it sits above the cooking grills. Step 18 Remove igniter cap and insert battery with positive end of battery toward igniter cap.
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ACCESSORIES RIB RACK PROFESSIONAL SHISH-KABOB SKEWERS Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes and corn vertically to triple cooking capacity. Allows smoke, steam and heat to penetrate food evenly. These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years.
ACCESSORIES 2-GALLON PAN & BASKET SET Restaurant-style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish, chicken, french fries, onion rings and more. Strainer basket holder helps drain excess oil. Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors.
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©2003 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmanncorp.