4 Burner Gas Grill OWNER’S MANUAL MODEL 810-3420-A ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING • Use outdoors only. • Read instructions before using the appliance. Failure to follow instructions could result in death, serious bodily injury, and/or property loss. • Warning: accessible parts may be very hot. Keep young children away. • Do not move the appliance during use. • Turn off the gas supply at the gas cylinder after use.
Manufacturer The Brinkmann Corporation Product Name Outdoor Gas Grill Appliance Model Number 810-3420-A Cat 16B.02.14.039 0359-14 0359CO1318 I3+(28-30/37) BE, CH, CY, CZ, ES, FR, GB, GR, IE, IT, LT, LU, LV, PT, SK, SI Country of Destination Great Britain (GB) Gas Type and Pressure G30 Butane at 28-30 mbar and G31 Propane at 37 mbar Nominal Heat Input Main Burner: 4 x 3.51 kW, Side Burner: 3.51 kW Total Heat Input 17.
IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. IS TO ATTRACT YOUR ATTENTION THE PURPOSE OF THIS SAFETY ALERT SYMBOL TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. DANGER IF YOU SMELL GAS: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4.
TABLE OF CONTENTS: General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Gas Cylinder (Tank) Specifications and Installation . . . . . . . . . . . . . . . . . . . . 5 Hose & Regulator Specifications and Installation . . . . . . . . . . . . . . . . . . . . 6-7 Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL WARNINGS: WARNING • • • • • • • • • • • • • • • • • • • • • • • • • • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. Always check the grill and propane tank prior to each use as indicated in the “Checking for Leaks” & “Pre-Start Check List” sections of this manual. Never use natural gas in a unit designed for liquid propane gas. Never use charcoal, lava rocks or wood briquets in a gas grill.
• Grill is • • • • • hot when in use. To avoid burns: DO NOT attempt to move the grill. Block the wheels so the unit does not accidentally move. Wear protective gloves or oven mitts. DO NOT touch any hot grill surfaces. DO NOT wear loose clothing or allow hair to come in contact with grill. • Not for commercial use. DO NOT use this grill for anything other than its intended purpose. USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
HOSE & REGULATOR SPECIFICATION AND INSTALLATION: WARNING • • • DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill. DO NOT attempt to adjust or repair a regulator. Ensure the regulator valve is CLOSED prior to connecting the gas cylinder to your grill. Read and follow all instructions and warnings on the supply hose safety tags.
CAUTION: Never attempt to connect or disconnect regulator when the regulator valve is not in the “OFF” position. Figure 1 CONNECTING HOSE AND REGULATOR: 1. Make sure control knobs are in the “ ” (OFF) position. 2. The regulator rubber hose and regulator are properly and securely connected. 3. The regulator handle is in the “OFF” position. (Figure 2). 4. Remove the seal cap from the automatic valve on the gas cylinder. 5. Place regulator onto the automatic valve on the gas cylinder.
DANGER To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS in a well ventilated area that is protected from the wind. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use or while grill is still hot. WHEN TO PERFORM A LEAK TEST: • • • • After assembling your grill and before lighting for the first time, even if purchased fully assembled.
PRE-START CHECK LIST: DANGER Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the grill has been assembled and prior to each use. DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual. • Ensure that the grill is properly assembled. • Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use.
MATCH LIGHTING THE MAIN BURNERS: Lighting Hole 1. Open lid before lighting. ” (OFF) position. 2. Make sure all control knobs are in the “ 3. Place a paper match in the end of the matchlighter. Strike the match and place through lighting hole in the left hand side of the grill to approximately 1 to 2 centimeters from the burner. Matchlighter 4. Turn on the FAR LEFT burner control knob to the “ ” (HIGH) position. The burner should light within 5 seconds. ” (OFF) and wait 5.
OPERATING THE GRILL: WARNING • Read and follow all warnings and instructions contained in the preceding sections of this manual. • Never use charcoal, lava rocks or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. • DO NOT cover cooking grates or other components with aluminum foil, as this blocks ventilation and damage to grill or personal injury may occur. • DO NOT leave your grill unattended while “ON” or in use.
ROTISSERIE COOKING: • • • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. Read and follow all instructions provided with the rotisserie. Save instructions for future reference. Do not use the side burner when using a rotisserie. TURNING OFF THE GRILL: 1. Turn off the regulator valve. 2. Turn all burner control knobs to the “ ” (OFF) position.
PROPER CARE & MAINTENANCE: WARNING: If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain on the cooking surfaces prior to grilling as loose bristles may attach to food. CLEANING INTERIOR OF GRILL: • We recommend cleaning off food residue immediately after cooking by gently scrubbing grates with wire bristle brush and then turning burners to HIGH for approximately 5 minutes. WARNING: DO NOT leave grill unattended when grill is on.
BURNER CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, petrol and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in “Burner Assembly/Maintenance” under Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.
TRANSPORTING AND STORAGE: WARNING • • • • • • • • Never move a grill when hot or in use. Make sure that burner knobs are in the off position. DO NOT store a spare gas cylinder (filled or empty) under or near the grill. Never store flammable liquids or spray canisters under or near the grill. If the outdoor cooking gas appliance is not in use, the gas must be turned off at the gas supply cylinder.
To see troubleshooting or assembly videos, visit us at Problem Possible Cause Prevention/Cure Burner will not light Regulator valve is closed Make sure regulator is securely attached to the gas tank, turn gas regulator valve to “OPEN” Gas tank is low or empty Check if gas tank is empty. If empty, replace or refill Gas leak 1. Turn regulator valve to “CLOSED” 2. Wait 5 minutes for gas to clear 3.
Problem Possible Cause Prevention/Cure Flame blow out High or gusting winds Do not use grill in high winds Low on gas Replace or refill gas tank Burner holes may be obstructed Refer to “Burner Assembly/Maintenance” instructions Fat buildup Clean all grill parts per “Proper Care and Maintenance” instructions Excess fat in meat Trim fat from meat before grilling Flare-up Excessive cooking temperature Adjust (lower) cooking temperature Fat fire Fat trapped by food buildup around burner system
ASSEMBLY INSTRUCTIONS: Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. 40 M6 X 10 mm Bolts 1 AA/1.5V Alkaline Battery M6 X 10 mm Bolts AA/1.
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
1 2 3 6 4 7 5 9 8 10 11 13 12 15 16 14 17 25 18 19 21 20 22 23 24 FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Cart Front Panel CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. Front Right Cart Leg Step 1 Front Left Cart Leg Attach the cart front panel to the front left and right cart legs using four M6 X 10 mm bolts.
Top Right Cart Brace Step 4 Top Left Cart Brace Cart Braces Cart Braces Right Rear Cart Leg Attach the top left cart brace to the left rear cart leg using two M6 X 10 mm bolts. Attach the cart braces using four M6 X 10 mm bolts. Step 5 Attach the top right cart brace to the right rear cart leg using two M6 X 10 mm bolts. Attach the cart braces using four M6 X 10 mm bolts. Left Rear Cart Leg Step 6 Attach the rear cart brace to the rear cart legs using four M6 X 10 mm bolts.
Note: With the help of a friend, turn the assembled cart over. Step 7 Attach the front and rear leg caps to left cart legs. Note: Align the sticker on rear leg cap with sticker on rear leg. Front Leg Cap Note: With the help of a friend, turn the cart to its upright position. Try to minimize the stress to the legs. Front Front Left Cart Leg Step 8 To install the wheels, insert wheel assembly through the right rear and front cart legs as illustrated. Insert cotter pins to secure.
Note: When performing Step 10, lift grill body from front and rear panels to avoid injury to hands and fingers. Grill Body Assembly Step 10 With the help of a friend, place grill body assembly on grill cart. Grill body will rest between upper side sections of cart. Align bolt holes located on the inside of the grill body assembly. Secure using four M6 X 10 mm bolts.
Step 11 Loosen the pre-attached bolts, attach the side burner front panel to side burner assembly. Place panel over bolts and slide to lock into place, then tighten bolts securely. Step 12 Loosen the pre-attached bolts, attach the left side table front panel to left side table. Place panel over bolts and slide to lock into place, then tighten bolts securely.
Step 13 Loosen pre-attached bolts from left side of firebox. Attach the left side table to the left side of firebox. Place table over bolts and slide toward back of grill, then tighten securely. Attach left side table front panel to grill body using one M6 X 10 mm bolt. Step 14 Loosen pre-attached bolts from right side of firebox. Attach the side burner assembly to the right side firebox. Place side burner assembly over bolts and slide toward back of grill, then tighten securely.
Step 15 Insert the side burner valve assembly through the holes in the side burner front panel, then firmly seat the valve nozzle into the burner venturi. Rotate burner valve assembly counterclockwise to lock in place with keyholes. Then tighten pre-attached bolts. Place the side burner control knob on the side burner valve stem. Attach large end of side burner spring to the side burner hose mount and small end to the side burner bolt as shown.
Side Burner Grate Step 17 Place the side burner grate on the side burner. Note: Pot size with min 120 mm and max 220 mm can be placed on support. Warming Rack Step 18 Cooking Grills Heat Distribution Plates Place the heat distribution plates on lower level of grill body assembly directly above burners. Step 19 Place cooking grills on support ribs directly above heat distribution plates. Step 20 Place warming rack in grooves so that it sits above the cooking grills.
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FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: WARRANTY The Brinkmann Corporation warrants to the original purchaser that the Brinkmann® 4 Burner Gas Grill is free from defects due to workmanship or materials for: Five-year: on stainless steel tube burners Three-year: on all other stainless steel parts One-year: on valves, frame, housing, cart, igniter, cooking grates and other related parts The Brinkmann Corporation’s obligations under this warranty are limited to the following gui
