Owner's manual

ManualsBrandsBrocks Performance ManualsFor the carAlien Head 2 Full System 14" Muffler ZX-10R (11-14)

Document ID 993210

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Brock’s Performance • 4064 E. Patterson Road • Dayton, OH 45430 • Phone: 937-912-0054 • Fax: 937-912-0062

INSTALLATION INSTRUCTIONS FOR BROCK’S PERFORMANCE

ZX-10R (11-13) ALIEN HEAD 2™ OR SHORTMEG 2™ FULL EXHAUST SYSTEM

The Alien Head 2™ or ShortMeg 2™ System for the ZX-10R (11-13) is a high performance 4-2-1

exhaust system that replaces the stock headers, catalytic converter, and muffler.

STEP 1: Check Package Contents: The Alien Head 2™ or ShortMeg 2™ System is shown

(Figure 1). The package contents include:

1. Four Header-Mounting Flanges

2. One Right Side And One Left Side Header

3. One Secondary Collector

4. Package Containing Springs, Spring Puller, and One Black PAIR Valve Block-Off Cap, One

Small Bracket, One Large Bracket, 1 M8 x 16mm Bolt, 1 M8 x 20mm Bolt, 1 M8 x 35mm Bolt,

1 M8 x 70mm Bolt, with all necessary Nuts and Washers.

5. One Alien Head 2™ or ShortMeg 2™ Muffler

6. One Tube of Permatex™ Ultra Copper® Sealant

7. One Packet Containing Instructions and Supplemental Information

If any parts are missing, please contact Brock’s Performance.

Figure 1

Summary of content (7 pages)

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Document ID 993210 Brock’s Performance • 4064 E. Patterson Road • Dayton, OH 45430 • Phone: 937-912-0054 • Fax: 937-912-0062 INSTALLATION INSTRUCTIONS FOR BROCK’S PERFORMANCE ZX-10R (11-13) ALIEN HEAD 2™ OR SHORTMEG 2™ FULL EXHAUST SYSTEM The Alien Head 2™ or ShortMeg 2™ System for the ZX-10R (11-13) is a high performance 4-2-1 exhaust system that replaces the stock headers, catalytic converter, and muffler.
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Document ID 993210 Note: A slight ovaling of the tubing can occur during the manufacturing process, this is normal. A twisting motion may be required during assembly/disassembly. STEP 2: Pre-Assem ble Headers and Collector to Ensure Proper Fit Betw een All Parts: The pre-assembled system is shown (Figure 2). Pre-assembly helps to detect any potential shipping damage and ensures that all parts fit properly. Apply WD-40® to the pipe joints to ease assembly, adjustment, and especially disassembly.
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Document ID 993210 Figure 3 Figure 4 Figure 5 Figure 6 Page 3 of 7
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Document ID 993210 STEP 4: Rem ove the Stock M uffler: • • • • • Remove the 2 bolts connecting the heat shield to the muffler. Remove the heat shield from the muffler. Loosen the clamp between the muffler and catalytic converter. Remove the passenger foot peg bolt. Pull the muffler body to the rear to release it from the catalytic converter. STEP 5: Rem ove the Stock Catalytic Converter: • • • • Disconnect the servo cables from the servo motor located under the passenger seat.
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Document ID 993210 STEP 7: Install the Header-M ounting Flanges: Install the four header-mounting flanges in the orientation shown (Figure 9*) reusing the OEM nuts and gaskets. Note: The #1 header flange must be installed with the spring tabs on top, which will be opposite of the other three header flange positions with spring tabs on the bottom. Only 1 spring will be used for each header tube, spring locations shown (Figure 9*).
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Document ID 993210 Figure 11 Figure 12 STEP 9: Install M uffler (Figure 13) • Install the larger mounting bracket prior to installing the muffler. The bracket goes on the inside of the frame behind the rear set (foot peg) and is held in place by installing the supplied M8 x 16mm bolt from the inside as well. The bolt will be installed in the bottom rear set mounting hole. The rear set has been removed for clarity (Figure 13). • Install the muffler onto the collector.
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Document ID 993210 Caution: Failing to follow the steps below may result in damage to your bike! DO NOT START BIKE UNTIL FAIRINGS HAVE BEEN INSTALLED AND YOU HAVE ENSURED A MINIMUM ¼-INCH CLEARANCE BETW EEN THE EXHAUST COMPONENTS AND ALL BODYW ORK. Failure to ensure proper clearance may result in burned plastic. Brock’s Performance exhaust systems are designed to provide appropriate clearances.