Built-In Kit Owner’s Manual BHA-1, BHAX-1, BBA-1, BSA-1, BDA-1 and BRB-1 Kits Outdoor Grill Mountings For use with P3, R3, H3 or T3 Series Broilmaster Premium Gas Grills INSTRUCTIONS MUST BE LEFT WITH THE OWNER FOR FUTURE REFERENCE AFTER INSTALLATION. Retain Owner’s Manual for Future Reference. Note: UL Certification extends only to the product, NOT the installation of the product.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. IMPORTANT We advise you to carefully read and follow the instructions in this installing or using your new Broilmaster Owner’s Manual before Built-In Kit. When installed and used as recommended, your built-in kit will offer years of cooking satisfaction. The installer should present you with this manual. Please retain it for future reference. ® WARNING Reference this manual for proper installation and maintenance instructions.
Table of Contents Congratulations! You have chosen the finest Built-In Kit for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster Built-In Kit. Location, Connections, and Safety................................................................................................. 3 - 4 Enclosure Construction Guidelines..................................................................................................... 5 BHA & BHAX Grill Surround.
Location, Connections, and Safety Built-In Kit Location Built-In Kits are designed for outdoor use ONLY. This Built-In Kit is designed for use with all P3 and T3 Model Broilmaster® gas grills and cannot be used with any other grill or in any other capacity. Never install or operate your Built-In Kit in any building, garage, or other enclosed area. For your safety, the Built-In Kit should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.
Enclosure Construction Guidelines Enclosure must be construction from non-combustible material. If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of the BHA and BSA to mount flush against the enclosure. Screws for enclosure mounting have been supplied. Installer must measure for thickness and use appropriate hardware for installation.
BHA-1 & BHAX-1 Grill Surround Kits Installation Instructions NOTICE: Refer to the Built-In Kit Enclosure Construction Guide on page 5 for proper dimensions of the opening for the BHA-1 Grill Surround Kit Page 6 B101502-1-0311
BHA-1 & BHAX-1 Grill Surround Exploded View & Parts List All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. 1 2 3 5 8 4 9 6 7 Index No. Part No.
BHA & BHAX Assembly Attention: If applicable, remove protective film from parts before installation. 3. Place the grease tray into BHA surround by sliding it under the bracket. See Figure 3. 1. Remove the surround from the shipping box and place the BHA surround into position in the constructed enclosure. See Figure 1. BHA ASSEMBLY GREASE TRAY Figure 3 4. Place the control housing assembly into BHA surround and secure it to the BHA surround. See Figure 4.
BHA & BHAX Assembly 6. After insuring that all the contents are removed from the inside of the grill, install the grill in the BHA surround by slightly tilting the grill forward and placing it on the top of the support bracket. See Figure 6. 8. If you are using natural gas or a fixed fuel propane gas supply a 3/8 NPT flare is provided for LP tank. Check for gas leaks as discussed in the “Checking for Gas Leaks” Section of this manual on page 4. 9.
BHA & BHAX Assembly 10. Install each of the four vent covers (BRB Vent Register Kit) into the Built-In Kit Enclosure using two #8 x 3/4” screws. See Figure 9. Alternate Match Lighting Instructions 1. Turn the burner control knobs clockwise to the OFF position. 2. Turn ON gas at the source. 3. Open the grill lid. 4. Open the BHA access door. Locate the Ignitor Rod, which is permanently attached to the inside of the Bottom Shelf. 5. Insert an unlit match into the coiled end of the ignitor rod.
BBA-1 TANK CADDY INSTALLATION INSTRUCTIONS NOTICE: Refer to the Built-In Kit Enclosure Construction Guide for proper dimensions of the opening for the BBA-1 Tank Caddy. THE BBA TANK CADDY IS DESIGNED TO BE USED AS EITHER AN ENCLOSURE FOR A PORTABLE PROPANE TANK OR A GARBAGE RECEPTACLE. PLEASE REFER TO THE APPROPRIATE SECTIONS OF THIS MANUAL FOR PROPANE TANK REQUIREMENTS, CONNECTIONS, AND SAFETY.
BBA Tank Caddy Exploded View and Parts List All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Single Door, Part Name, Part Number, and Quantity of parts needed. 1 3 2 Index No. 1 2 3 Part No.
BBA TANK CADDY INSTALLATION Recommended Tools: Phillips Screw Driver or an electric screw driver. 1 2 While positioned on its side, place the BBA Door Assembly into the BBA Frame opening. FIGURE 2. Make sure BBA Tank Caddy opening dimensions match those in FIGURE 1. Place the BBA Frame Assembly in the Built-In Enclosure.
BBA TANK CADDY INSTALLATION 4 Lower the BBA Door Assembly onto the two hinge pins inside the lower left and right sides of the BBA Frame. FIGURE 4 . less than a total free area of 10 square inches (64.5 cm2). 2. Ventilation opening(s) shall be provided at floor level and shall have a total free area of not less than 1/2 square inch per pound (7.1 cm2/kg) of stored fuel capacity and not less than a total free area of 10 square inches (64.5 cm2).
BSA-1 SIDE BURNER SURROUND KIT INSTALLATION INSTRUCTIONS NOTICE: Refer to the Built-In Kit Enclosure Construction Guide for proper dimensions of the opening for the BSA-1 Side Burner Surround THE BSA SIDE BURNER SURROUND IS DESIGNED TO BE USED WITH THE DPASBC NATURAL and PROPANE GAS SIDE BURNER ONLY. DO NOT USE ANY OTHER SIDE BURNER WITH THE BSA SIDE BURNER SURROUND.
BSA Side Burner Surround Exploded View and Parts List All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Side Burner, Part Name, Part Number, and Quantity of parts needed. 3 2 1 Index No. 1 2 Part No.
BSA Installation Recommended Tools: Phillips Screw Driver or an electric screw driver. 1 Make sure BSA Side Burner Surround opening dimensions match those in FIGURE 1. Place the BSA Liner into the Enclosure and check for proper hole alignment. Secure the BSA Liner to the Enclosure with four (4) 8 x 3/4” Hex Head screws. You should use the inside holes located on the inside of the BSA Liner. FIGURE 2. 2 Attach one end of the Side Burner Hose to your Broilmaster® DPASBC Side Burner.
BDA-1 SINGLE/DOUBLE DOOR KIT INSTALLATION INSTRUCTIONS NOTICE: Refer to the Built-In Kit Enclosure Construction Guide for proper dimensions of the opening for the BDA-1 Single/Double Door Kit THE BDA SINGLE DOOR KIT IS DESIGNED TO BE USED IN AN ISLAND OR OTHER APPLICATION.
BDA Single Door Exploded View and Parts List All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Single Door, Part Name, Part Number, and Quantity of parts needed. 1 2 3 4 PARTS LIST Index No. Part No.
BDA Single Door Installation Attention: If Applicable, remove protective film from parts before installation. Recommended Tools: Phillips Screw Driver or an electric screw driver. 1 The BDA Single Door will be fully assembled when it is shipped out. Remove door from frame by depressing one of the spring loaded pins and set aside. FIGURE 1. SCREW (8) FIGURE 3 3 Secure the BDA Door to the door frame by inserting the spring loaded pin in the bottom frame hole.
BDA DOUBLE DOOR INSTALLATION NOTE: You will need two BDA door kits for this installation. 1 Remove doors from frames by depressing one of the spring loaded pins on each door and set them aside. Disassemble frame by removing the two screws and door pin from both door frames as shown in FIGURE 5. 3 Make sure BDA Double Door opening dimensions match those in FIGURE 7. Place the Frame into the opening and check for proper hole alignment. Secure the Frame to the enclosure with 2 screws. FIGURE 7.
BRB-1 VENT REGISTER KIT INSTALLATION INSTRUCTIONS NOTICE: Refer to the Built-In Kit Enclosure Construction Guide for proper dimensions of the opening for the BRB-1 Vent Register Kit The BRB Vent Register Kit is designed to be used with any enclosure that has an LP tank.
BRB Vent Register Cover Kit Exploded View and Parts List All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Side Burner, Part Name, Part Number, and Quantity of parts needed. 1 2 PARTS LIST Index No. Part No.
LIMITED WARRANTY Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc., P.O. Box 529, Belleville, Illinois 62222.
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THE MOST DURABLE GRILL KNOWN TO MAN BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 VISIT OUR WEB SITE AT WWW.broilmaster.