P R E M I U M G R I LL S CHARCOAL GRILL C3PK1-1 C3-1 GRILL WITH BLACK CART AND ONE BLACK SHELF Page 1
IMPORTANT INFORMATION IMPORTANT This manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual. It contains instructions on using and maintaining your grill, plus information on ordering replacements parts.
Thank you for purchasing a Independence Charcoal Grill. Welcome to the beauty, durability, and prestige of an Independence Charcoal Grill by Broilmaster. With award-winning excellence built into every feature and durability that surpasses other Premium charcoal grills, Broilmaster has manufactured the ultimate grills for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment.
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster Grill. ASSEMBLY INSTRUCTIONS...................................................................................................... 5 C3PK1 SERIES PARTS DIAGRAM............................................................................................ 6 CART HARDWARE PACK - B102002.........................................................
ASSEMBLY INSTRUCTIONS BEFORE YOU BEGIN This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit). See Mounting Instructions to assemble mounting before Assembling Grill Head. Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions. CAUTION: Parts may have sharp edges.
C3PK1 SERIES PARTS DIAGRAM B101882 (1) GRILL BODY TOP DP119 (1) B073097 (1) HEAT INDICATOR FOAM GRIP B070486 (1) LID HANDLE B102114 (1) B101665 (1) PUSH NUT TOP VENT ASSEMBLY B101865(1) VENT TOP DPA111 (1) B069756 B069756 (1) (1) COOKING GRID (2) PIECES HOSE &VENT LPS REGULATOR BASE B102112 (1) SPARK ARRESTOR B101875 (2) CHARCOAL GRATE B102109 (1) CHARCOAL LOAD DOOR ASSEMBLY B101976 (1) LATCH PAWL B101892 (1) CHARCOAL TRAY FRAME B101862 (1) DOOR, CHARCOAL LID B101988 (1) B102111 (1) WA
CART HARDWARE PACK - B102002 PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (8) KEPS NUT, SS,1/4-20 B100385 (4) LOCK WASHER, 1/4 ID X 1/2 OD B100139 (1) (NOT USED) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 1-1/4 B100113 (1) (NOT USED) KEPS NUT, SS,10-24 B073967 (8) WING NUT, 1/4-20 R1123 (1) (NOT USED) FLAT WASHER, SS,1/4 ID X 5/8 OD B076332 (4) PHILLIPS PAN HEAD SCREW, SS, 10-24 X 1/2 R4056 (6) SNAP BUSHING, 1/2" R896 (1) (NOT USED) HEX HEAD BOLT, SS,1/4-20 X 3/4 B063096 (4) (NOT USED) Standard har
GRILL HEAD HARDWARE PACK - B102165 PHILLIPS PAN HEAD SCREW, SS,10-24 X 1-1/4 B102117 (2) HEX NUT, SS,1/4-20 B076331 (2) PHILLIPS PAN HEAD SCREW, SS,10-24 X 1 B073978 (2) HEX LOCKNUT, SS,10-24 R4021 (2) KEPS NUT, SS,10-24 B073967 (6) PHILLIPS PAN HEAD SCREW, SS,10-16 X 3/4 B100563 (4) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (1) SPACER B662325 (1) HEX HEAD BOLT, SS,1/4-20 X 1-1/2 B102098 (4) SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS,10-16 X 1/2 R4059 (2) CARRIAGE BOLT SS,10-24 X 1/2 B10177
SHELF HARDWARE PACK - B101658 PHILLIPS PAN HEAD SCREW, 10-16 X 3/4 B100563 (4) SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS,10-16 X 1/2 R4059 (2) PHILLIPS TRUSS HEAD SCREW, SS,1/4-3/4 B072217 (2) FLAT WASHER, SS,1/4 ID X 1 OD B101640 (2) LOCK WASHER, 1/4 ID X 1/2 OD B076333 (2) FLAT WASHER, 1/4 ID X 5/8 OD B076332 (2) HEX NUT, SS,1/4-20 B076331 (2) Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store.
UNPACK AND REMOVE LID REMOVING LID To ease assembly, remove Grill Lid. Remove the two Pins and Clips at the rear of the Grill Lid and set aside. After Pins and Lid have been removed, remove the contents from inside the Grill.
CART BASE ASSEMBLY FR ON T Install the two Casters with Brakes in the front of the Base.
CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,10-24 X 1/2 R4056 (6) KEPS NUT, SS, 10-24 B073967(6) 3/8” Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Remove protective plastic covering.
ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4) Install all four Screws before tightening.
INSTALL REAR BRACE AND REAR CART COVER PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” REAR C ART CO VER REAR BR ACE Make sure the Rear Brace goes in the cutout of the Support Bracket.
INSTALL FRONT CART COVER SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Fold Tabs on Front Cart Cover as shown. RT A C T N FRO COVER CART FRONT Insert Front Cart Cover behind the Cart front so that the tabs allow it to hang in place.
ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS, 1/4-20 X 1-1/2 B102098 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) .
HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” 2 1 3 Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts.
REMOVE CARRIAGE BOLTS 7/16” Choose left or right or preferred side that Side Shelf will be attached to. Remove the two bottom Carriage Bolts on side chosen of grill. Retain Carriage bolts on the opposite side to secure air tightness of grill.
ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW, SS, 1/4-20 X 3/4 B072217 (2) FLAT WASHER, 1/4 ID X 5/8 OD B076332 (2) . . FLAT WASHER, SS, 1/4 ID X 1 OD B101640 (2) . . LOCK WASHER, 1/4 ID X 1/2 OD B076333 (2) .. . . HEX NUT, SS, 1/4-20 B076331 (2) . B102223-0-0714 . .
ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW, 10-16 X 3/4 B100563 (4) Page 20 B102223-0-0714
ATTACH SIDE SHELF SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Leave Screws loose until next step.
ATTACH SIDE SHELF Hang the side Brackets on the lower Pins of the Bracket attach assembly. Tighten the two 10-16 x 1/2 Phillips screws from previous step.
REAR SUPPORT BRACKET PLACEMENT PHILLIPS TRUSS HEAD SCREW, SS, 10-24 X 3/8 B100130 (4) KEPS NUT, SS, 10-24 B073967(4) 3/8” Align the four holes and attach the Rear Support Bracket to the back inside of the lower grill body.
ADJUSTING DOOR LATCHES 1/8” The doors should be checked for a tight fit when doors are latched. If the door latches need to be adjusted loosen the set screw on the latch pawl with a Allen wrench. Slide the pawl in or out on the shaft to adjust for the proper tension when the door is closed. Retighten set screw.
ATTACH TOP SMOKE VENT ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217(1) HEX NUT, SS, 1/4-20 B076331 (2) . . . 7/16” Attach the Vent Base and Vent Top with one truss head screw and two hex nuts. Hand tighten first nut against vent base. Tighten second nut against the first (as a jamb nut) using a wrench.
ATTACH TOP SMOKE VENT ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,10-24 X 1-1/4 B102117(2) SPACER B662325(1) . HEX LOCKNUT, SS,10-24 R4021(2) 3/8” . . Attach vent stop using one pan-head screw and spacer on the right side of the top vent opening. Tighten with lock nut from underside of grill body top. Use hand tools. Place the smoke vent assembly on top vent opening and secure with one panhead screw and one locknut on underside of grill body top.
ATTACH UPPER SPARK ARRESTER PLATE PHILLIPS PAN HEAD SCREW, SS,10-16 X 3/4 B100563(4) Secure the upper spark arrester plate to the inside of the grill body top using four screws.
HANDLE INSTALLATION PHILLIPS PAN HEAD SCREW, SS,10-24 X 1 B073978 (2) Tip: For ease of installation, lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle.
REINSTALL LID HINGE PIN, (FROM PREVIOUS STEPS) B057804 (2) COTTER PIN, (FROM PREVIOUS STEPS) B057805 (2) B102223-0-0714 Page 29
INSTALL CHARCOAL GRATES Place the Charcoal Grate Frame in the lower Grill Body bottom on the lower casting ledge front and back. Set the Charcoal Grates into place in the bottom of the charcoal grate frame.
INSTALL COOKING GRIDS Set Cooking Grids in proper position. Depending upon your cooking and eating preference when applying different positions of your grids it allows a variety of cooking methods.
INSTALL ASH PAN Open the lower access door and slide the ash pan into place and close and latch the door.
COMPLETED ASSEMBLY Thank you for purchasing a Independence Charcoal Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill.
OWNER’S MANUAL FOR C3PK1 GRILLS OPERATION - CHARCOAL GRILLS Grill Location This grill is designed for outdoor use only. Never operate your grill in any building, garage, or other enclosed area. Never operate your grill in a recreational vehicle or boat. Never operate your grill under any combustible materials, such as carports, covered porches, awnings, or overhangs. Check local codes and ordinances that may require where to place an outdoor cooking appliance from a structure.
OPERATION - CHARCOAL GRILLS Lighting 1. 2. 6. Follow the instructions below to build a fire. Use only high-quality charcoal – either hardwood lump or briquettes. Broilmaster Premium Natural Hardwood Lump Charcoal burns longer and hotter – with much better flavor. Make sure the ash pan is clean to start. Open lower door and slide out ash pan. Dispose of ashes in an approved metal container as described in the safety section. Do not remove hot coals. Replace the ash pan, close and latch door. 7.
MAINTENANCE Cleaning the Grill WARNING Never clean a hot grill. Make sure that the grill is cool and all coals are completely extinguished prior to removing any parts. A hot grill could cause severe burns. WARNING Accumulated grease is a fire hazard. Empty ash tray before each use and clean any grease build-up as needed. Grids Heat Indicator Calibration The heat indicator can be calibrated if needed. Remove the heat indicator from the grill and place the probe end in a pot of boiling water.
COOKING TIPS Cook Food To Proper Temperatures Cooking food safely requires that you raise the internal temperature of the meat high enough and for a long enough period of time to kill any food-borne bacteria that may cause illnesses. Color is not the best indicator that food is safe to eat. Use a high-quality probe thermometer to be sure your food is properly cooked. Place the tip of an instant-read thermometer into the center of the thickest part of the food but at least 1/2 inch deep.
IMPORTANT SAFETY INFORMATION Be sure the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode. Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or any enclosed areas.
IMPORTANT SAFETY INFORMATION Practice Safe Grilling Do not wear loose fitting clothing or flammable clothing (such as synthetics) around the grill. Never let clothing, pot holders, or other flammable materials come in contact with or too close to any grate, burner or hot surface. Fabric may ignite and result in personal injury. Use only dry pot holders. Using a damp pot holder on a hot surface may cause burns from steam. Do not use towels or bulky cloth in place of pot holders.
WARRANTY TERMS Empire Comfort Systems Inc. warranties this Broilmaster Premium Grill to be free from defects at the time of purchase and for the periods specified below. Broilmaster Premium Grills must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.
GRILL MAINTENANCE HISTORY Date B102223-0-0714 Maintenance Performed Page 41
GRILL MAINTENANCE HISTORY Date Page 42 Maintenance Performed B102223-0-0714
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. Please keep your receipt to establish ownership and date of purchase. To order parts after the warranty period, please contact your dealer or one of the Master Parts Distributors listed below.
PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Visit our web site at www.broilmaster.com If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.
