PC2CART-1, DC2CART-1 INSTALLATION INSTRUCTIONS VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CART BEFORE BEGINNING INSTALLATION. CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE.
TABLE OF CONTENTS CONGRATULATIONS! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® accessory. Important Information...................................................................................................................................... 3 PC Hardware Package ...................................................................................................................................
IMPORTANT INFORMATION Grill Location Broilmaster® Premium Gas Grills are designed for outdoor use ONLY. This cart is are designed for use with Broilmaster® gas grills and must not be used with any other grill or for any other purpose. Never install or operate your grill in any building, garage, or other enclosed area. For your safety, the grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.
PC HARDWARE PACKAGE B062998 KNOB Page 4 B100999-1-0906
DC HARDWARE PACKAGE B072220 SCREW 1/4-20 X 3/4 PH TRUSS HEAD BOS B100116 1/4-20 X ½ HEX HEAD BOS B062998 KNOB B100137 SCREW #10-24 X 3/8 PH TRUSS HEAD BOS B072181 1/4-20 WING NUT BOS B100999-1-0906 Page 5
CART EXPLODED VIEW 2 3 1 5 6 4 7 8 9 10 9 10 REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY. CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. TOOLS REQUIRED: PHILLIPS HEAD SCREW DRIVER (AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATION.
CART PARTS LIST All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. KEY NO.
CART ASSEMBLY Attention: Peel protective film from all parts before assembly. FIGURE 2 2 Attach drip pan bracket (5) to the rear brace of the base body assembly with two 1/4-20 x 3/4 phillips head screws and two 1/4-20 Wing Nuts. Figure 2. Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. In each illustration parts are identified with "Key" numbers.
CART ASSEMBLY 7 5 Using four 1/4-20 x 3/4 screws, fasten the grill to the cart. Figure 4. Note: To ease assembly you may wish to install the igniter as shown in your Broilmaster® grill manual before attaching the grill to the cart. Slide the mounting tabs on the control (7) housing behind the opening on the cart. Allow the control housing to rest at bottom of opening on cart. Figure 6. FIGURE 6 6 FIGURE 4 Install one 1/4-20 x 1/2 hex head BOS into drip pan drawer assembly (2) and tighten knob (1).
FIXED BASE INSTALLATION INSTRUCTIONS Attention: Peel protective film from all parts before assembly. Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. 4 Attach base to surface (deck, concrete, etc.) with four appropriate bolts (not supplied). Figure 9. In each illustration parts are identified with "Key" numbers.
FIXED BASE INSTALLATION INSTRUCTIONS 9 6 Install one 1/4-20 x 3/4 phillips head screw into the factory installed nut on the Left Side of cart. Figure 11. Install one 1/4-20 x 1/2 hex head BOS into drip pan drawer assembly (2) and tighten knob (1). Figure 13. 7 Fasten the Cylinder Retainer (3) to the screw with a wing nut. Adjust height to accommodate your LP cylinder. Figure 11. FIGURE 13 10 Slide the mounting tabs on the control housing (7) behind the opening on cart.
FIXED BASE INSTALLATION INSTRUCTIONS 12 Place the drip pan in the drip pan drawer and slide onto drip pan bracket. Figure 15. FIGURE 15 BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 VISIT OUR WEB SITE AT WWW.broilmaster.com RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE. FORM NO.