Installation Instructions MODELS MODELS PCB1-2 DCB1-2 BL26P-1 SS26P-1 MODELS BL48G-1 SS48G-1 B101652 Verify that all parts listed on the exploded view of this manual have been included in this Carton before beginning installation. Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Keep This Owner’s Manual For Future Reference. Empire Comfort Systems, Inc • 918 Freeburg Ave.
Table of Contents Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Broilmaster® Grill accessory. Important Information ...........................................................................................................4 PCB1-2, DCB1-2 Installation Instructions .......................................................................5-10 Cart Exploded View & Parts List ..............................
This Gas Accessory Is Designed For Outdoor Use Only IMPORTANT: This manual should be read thoroughly by the person installing the grill mounting and all persons who will use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill mounting and to properly identify any repair parts that may be required.
Important information Grill Location Broilmaster® Gas Grills are designed for outdoor use ONLY. These mounting accessories are designed for use with Broilmaster® gas grills and must not be used with any other grill or for any other purpose. Gas Types Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label.
PCB1-2, DCB1-2 Installation Instructions Verify that all parts listed on the exploded view of this manual have been included in this Carton before beginning installation. Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Remove protective coating and verify that all parts listed on the exploded view of this manual have been included before beginning assembly.
Cart Exploded View & Parts List 4 11 6 10 12 13 3 5 2 1 7 9 8 Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the exploded view on this page have been included before beginning this installation. Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. PART NO. INDEX NO.
Cart Hardware Package 10-24 KEPS NUT PHILLIPS TRUSS HEAD SCREW 1/4-20 X 3/4 1/4-20 WING NUT HEX HEAD BOLT 1/4-20 X 3/4 ½ SNAP BUSHING 1/4-20 HEX NUT 1/4 ID X 1/2 OD LOCK WASHER PHILLIPS SCREW 10-24 X 1/2 PHILLIPS TRUSS HEAD SCREW 1/4-20 X 1 1/4 1/4 ID X 5/8 OD FLAT WASHER Note: Hardware shown at actual size where possible. Description Stainless Steel Part No. Black Part No.
Cart Assembly Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Remove protective plastic covering. 1. 3. For Stationary Cart Assembly: Use the template on page 23 to locate and pre-drill the three screw holes into wood or concrete for the cart base. If applicable, drill the 1 1/2” gas line access hole. DO NOT secure base with the screws at this time.
Cart Assembly 5. Attach Rear Brace to the Left and Right Side Assemblies with two 1/4-20 x 3/4” Phillips Truss Head screws and 1/4-20 Hex nuts. See Figure 5. Important: Make sure the brace goes in the cutout of the support bracket. Figure 5 6. Insert bushing in the front panel on the right for P and H series and on the left for R and T series grills. Install rubber guard over cart cut out. See Figure 6. Figure 7 8.
Cart Assembly 9. For Grill Heads other than R3 Series, continue on to Step 10. For R3 Series Grill Heads: Press in the two sides of the Control Housing (provided with Grill Head) and fit it into the opening under the grill head as shown in Figure 10. Grill Assembly will look like Figure 11. Note: It may be easier to insert one side of the control housing first, and then press in the other side using the cart as a brace for the inserted side. 10.
BL26P-1, SS26P-1 Patio Base Installation Instructions Warning: This patio base is not designed for use with an LP gas cylinder. Warning: See your grill owner's manual for proper location, minimum clearances, and other important safety information before proceeding with installation of this patio post. Verify that all parts listed on the exploded view of this manual have been included in this Carton before beginning installation. Caution: Use caution when handling parts, as they may contain sharp edges.
Patio Base Exploded View & Parts List 3.08 8 9 2.63 Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the exploded view on this page have been included before beginning this installation. Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. INDEX NO. PART NO.
Patio Base Hardware Package HEX HEAD SCREW 1/4-20 X 1 1/2 HEX HEAD BOLT 1/4-20 X 3/4 1/4 ID X 1/2 OD LOCK WASHER 1/4 ID X 5/8 OD FLAT WASHER HEX HEAD SCREW 10 X ½ SELF DRILL HEX HEAD SCREW 10 X 1/2 Note: Hardware shown at actual size where possible. Description Stainless Steel Part No. Black Part No.
Patio Base Installation NOTICE: Assemble post before assembling grill. 2. Fasten the bottom of the post to the cast base using 1/4 x 1/2 Lock Washers, and 1/4-20 x 1 1/2 Hex Head bolts. See Figure 2. Anchor the cast iron patio base to your patio using the two holes provided in the base. (Hardware not included) Note: Make sure that the large rectangular cut out is facing in the direction that you want your grill to face. 3. Insert the stainless steel flex tube assembly into the post.
Patio Base Installation 5. For Grill Heads other than R3 Series, continue on to Step 6. For R3 Series Grill Heads: Bend the tabs on the Post Cover Plate to 90° as shown in Figure 5. Two different size cover plates are included with the R3 Series Grill Heads. Choose the plate that will best fit your post. Note: If using the stainless steel Post Cover Plate, bend the tabs so they face away from the protective film. Remove the protective film after bending the tabs. 7.
Patio Base Installation 9. Install the post access door and grease cup as shown in Figures 9 and 10. Figure 9 STEP #1 STEP #2 STEP #3 STEP #4 NOTE: GAS LINE REMOVED FOR CLARITY Figure 10 10. Continue assembly as directed by the Owner’s Manual packaged with the grill head.
BL48G-1, SS48G-1 One Piece In-Ground Post B101652 Two Piece In-Ground Post Installation Instructions Warning: This in-ground post is not designed for use with an LP gas cylinder. Warning: See your grill owner’s manual for proper location, minimum clearances, and other important safety information before proceeding with installation of this in-ground post. Verify that all parts listed on the exploded view of this manual have been included in this Carton before beginning installation.
In-Ground Post Exploded View & Parts List 3.08 6 8 5 9 Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the exploded view on this page have been included before beginning this installation. Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. INDEX NO.
In-Ground Hardware Package HEX HEAD SCREW 10 X 1/2 SELF DRILL HEX HEAD BOLT 1/4-20 X 3/4 1/4 ID X 5/8 OD FLAT WASHER HEX HEAD SCREW 10 X 1/2 BLACK Note: Hardware shown at actual size where possible. Description Stainless Steel Part No. Black Part No.
In-Ground Post Assembly NOTICE: Assemble and install patio base before assembling grill. The SS48G and BL48G In-Ground Posts are only for use with Broilmaster Gas Grills. Before proceeding with installation read your Owner’s Manual for the proper location and minimum clearances to combustible materials for your grill and in-ground post. Verify that all parts listed in the exploded view of this product have been included before beginning this installation.
In-Ground Post Assembly 3. Attach the grease cup bracket assembly to the bottom of the grill casting and fasten with #10-24 x 3/4” bolt, 9/32 ID x 5/8 OD washer, and #10-24 wing nut. See Figure 6. Use only the supplied grease cup or noncombustible containers for the grease cup (aluminum or tin cans). DO NOT use combustible containers such as paper or Styrofoam cups. Note: Grill top comes assembled to the bottom. For ease of assembly, remove grill top. 6.
In-Ground Post Assembly 7. Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel flex tube assembly. The gas supply must have a shutoff valve that is close to the post in case of emergency and must be shutoff when the grill is not in use. See Figure 8.
PCB1-2 / DCB1-2 B101586-7-1012 Page 23
BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 Visit our web site at www.broilmaster.com Retain Owner’s Manual for Future Reference.