Premium "P" Gas Grill Owner’s Manual Optional Accessories Shown P3-1 and P4-1 Models B100911-3-0806 B100911-3-0806 A Page 1
IMPORTANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required. WARNING Reference this manual for proper installation and maintenance instructions.
Congratulations! Welcome to the beauty, durability, and prestige of a Premium Gas Grill by Broilmaster®. With award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment.
TABLE OF CONTENTS Congratulations! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Premium Broilmaster® gas grill. Hardware Package ..............................................................................................................................5 Parts Diagram......................................................................................................................................6 Parts List .....
Hardware Package (FOR POST INSTALLATION) � � (FOR POST INSTALLATION) B100911-3-0806 Page 5
Parts Diagram All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
Premium "P" Series Parts List Index Part Description P3BL-1 P3BLN-1 P3HG-1 P3HGN-1 P3GY-1 P3GYN-1 P3FBL-1 P3FBLN-1 P3FGY-1 P3FGYN-1 P3S-1 1 Grill Body Top (with heat indicator, hinge, and bridge pins) B100453 B100455 B100454 B100453 B100454 B100453 1 Grill Body Top (casting only) B100456 B100459 B100458 B100456 B100458 B100456 2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625 B076625 3 Lid Handle (stainless) B070486 B070486 B070486 B070486 B070486 B0
Premium "P" Series Parts List (Cont.
GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models. These items are recommended for the assembly of your grill: If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.
GRILL ASSEMBLY Ignitor Assembly Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. Figure 1. Note: Peel protective film from control panel label before installing ignitor. Figure 1 27 19 � 26 21 Nut 25 24 Figure 2 24 25 Installing the Ignitor Caution: Do not cut or damage ignitor wire. Carefully thread the end of the ignitor wire through the center hole in the grill bottom.
GRILL ASSEMBLY Radiation Shield Figure 3 Place the radiation shield (10) in the grill bottom (22). Figure 3. 22 Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. Figure 4. 10 27 Figure 4 The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. Attach venturi to manifold mounting bracket (15) with 2-8 x 3/4 Phillips screws. Figure 5.
GRILL ASSEMBLY Figure 6 Handle For your added comfort a foam grip (4) has been provided. Figure 7. Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. 1 Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. Figure 6. 3 4 Figure 7 Install side shelves or side burner to side of grill at this time. Figure 8 Lid Stop Attach the lid stop assembly to the grill bottom as shown. Figure 8.
GRILL ASSEMBLY Installing Racks Place the briquet rack (8) or flavor screen rack (28) on the burner assembly. Position the flavor screen (29) on to flavor screen rack (28) or the ceramic briquets (7) evenly on the briquette rack without overlapping. For Smoker Shutter installation see DPA100 manual included with your P3S grill. Set the multilevel cooking grids Figure 9.
PROPANE GAS GRILLS Grill Location Gas Type When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY. Never use Liquid Propane (LP) gas with a grill designed for Natural gas, or Natural gas with a grill designed for Liquid Propane gas. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel.
PROPANE GAS GRILLS Propane Cylinder Safety Connection Requirements Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. Caution: Never use Liquid Propane (LP) gas in a grill designed for Natural gas, or Natural gas in a grill designed for Liquid Propane gas. Questions regarding different types of gases should be directed to your local gas supplier.
PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. Caution: Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury.
Gas Conversion Gas Conversion Remove the hose and regulator from the valve. Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit #BCK195. Replace the components inside of your grill. Begin by removing all the components from the inside of your grill. Locate and remove the orifice hoods mounted on the underside of the grill body, using 2 wrenches as shown. Figure 13.
Gas Valve Identifying Your Valve Page 18 1. Valve mounting flange 2. Valve stem cap 3. Stamping on exterior of valve 4.
NATURAL GAS GRILLS Grill Location Gas Type When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel. Questions regarding different types of gases should be directed to your local gas supplier. You should never install or operate your grill in any building, garage, or other enclosed area.
Operation - Propane & Natural Grills Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster® propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time. Caution: Do not use an open flame when checking for leaks. Checking for leaks with an open flame may lead to a fire or explosion, resulting in property damage or personal injury. To check for gas leaks: 1.
OPERATION Before Cooking Electrical Accessories Before cooking on a grill for the first time, it should be broken in to burn off any oil residue from the manufacturing process. If an electrical accessory (e.g. rotisserie) is used on your grill, the accessory must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70.
Maintenance Cleaning the Grill Caution: To prevent injury, use care when cleaning a hot grill. Note: Do not use a commercial cleaner on the cooking grid. Do not brush grids while they are hot. Do not scrape grids. For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components. Burn Off This process is much like that used in self-cleaning ovens and is most efficient when completed after each use of the grill. Caution: Do not open the grill during the burn off process.
TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Burner will not light. Gas injector not inserted in venturi tube. Clogged gas injector. Inadequate grill temperature. Flames blow out. Yellow flames. B100911-3-0806 Solution Realign/engage gas injector with the venturi tube.
WARRANTY TERMS The Most Durable Grill Known To Man Lifetime • Aluminum Grill Housing (except paint) • Porcelain Coated Cast Iron Cooking Grids • Cast Stainless Steel Cooking Grids (Damage caused by dropping, scraping, or abrasive cleaning voids the warranty for cooking grids) • Stainless Cart, Mounting, Bowtie Burner, Side Burner, Side Burner Housing and Warming Rack 5-Year • Painted Electro-Galvanized Steel Components • Stainless Steel Smoker Shutter 2-Year • Porcelain Coated Steel Briquet Racks • Chr
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THE MOST DURABLE GRILL KNOWN TO MAN BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 VISIT OUR WEB SITE AT WWW.broilmaster.
