PREMIUM "P" GAS GRILL OWNER’S MANUAL (NATURAL OR PROPANE GAS) OPTIONAL ACCESSORIES SHOWN P3 AND P4 MODELS B100024-1-0502 P3, P4 Page 1
IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED. WHO WILL USE AND MAINTAIN THE GRILL. WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS.
Congratulations! Welcome to the beauty, durability, and prestige of a PREMIUM GAS GRILL by BROILMASTER®. With award-winning excellence built into every feature and durability that surpasses other premium gas grills, BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment.
TABLE OF CONTENTS C ONGRATULATIONS ! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® gas grill. Parts Diagram .............................................................................................................................. 5 List ...................................................................................................................................... 6 Grill Assembly .....
PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.
PREMIUM "P" SERIES PARTS LIST KEY NO.
GRILL ASSEMBLY Before You Begin Recommended Tools All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models. These items are recommended for the assembly of your grill: If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.
GRILL ASSEMBLY Igniter Assembly FIGURE 5 19 Slide the collector box spacer (21) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 5. Note: Peel protective film from control panel before installing igniter. 21 Nut 24 25 FIGURE 6 Installing the Igniter - AA ALKALINE BATTERY CAUTION: DO NOT CUT OR DAMAGE IGNITER WIRE. + Carefully thread the end of the igniter wire through the center hole in the grill bottom.
GRILL ASSEMBLY Burner Stabilizing Bracket FIGURE 8 (Portable Cart Models Only) Tip: Test the alignment of the burner stabilizing brackets before tightening the burner stabilizing bracket. 36 Install the burner stabilizing bracket (41) and fasten with the 10-24 x 3/4 phillips screw and 10-24 wing nut. FIGURE 9 41 8 Radiation Shield Place the radiation shield (20) in the grill bottom. FIGURE 9.
GRILL ASSEMBLY Securing the Burner 18 (Portable Cart Models Only) Secure the burner by aligning the burner stabilizing bracket and the burner stabilizing arm and fastening with a screw (42) and a keps nut (28). FIGURE 12. 41 42 28 FIGURE 12 FIGURE 13 Lid Stop Attach the lid stop assembly to the grill bottom as shown. FIGURE 13. 32 28 33 36 Handle For your added comfort a foam grip (16) has been provided. FIGURE 15.
GRILL ASSEMBLY Installing Racks Place the briquet rack on the burner assembly. Position the ceramic briquets evenly on the briquette rack without overlapping. Set the multilevel cooking grids FIGURE 17. 4 FIGURE 17 5 17 Installing Char-Master Briquets Individually place the ‘Char-Master’ briquets in a single layer evenly on your grill’s briquet rack; DO NOT dump them onto the briquet rack. A single layer of ‘Char-Master’ briquets is all that’s needed. DO NOT overlap or stack the briquets. See FIGURE 17.
PROPANE GAS GRILLS Grill Location Gas Type When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY. Never use Liquid Propane (LP) gas with a grill designed for Natural gas, or Natural gas with a grill designed for Liquid Propane gas. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel.
PROPANE GAS GRILLS Propane Cylinder Safety Connection Requirements Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. CAUTION: NEVER USE LIQUID PROPANE (LP) GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS SUPPLIER.
PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (11”) inches water column. It must be connected to the Propane gas cylinder’s female valve outlet before the grill can be operated. CAUTION: OPERATION OF A PROPANE GAS GRILL WITHOUT THE PRESSURE REGULATOR AND HOSE ASSEMBLY WILL CAUSE GAS LEAKS WHICH COULD LEAD TO FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY.
GAS C ONVERSION Gas Conversion Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit #CK195. Begin by removing all the components from the inside of your grill. Locate and remove the orifice hoods mounted on the underside of the grill body. FIGURE 20. Remove the hose and regulator from the valve. Replace the components inside of your grill.
N ATURAL G AS G RILLS Grill Location Gas Type When choosing the ideal location for your Broilmaster® Premium Gas Grill, remember this grill is designed for outdoor use ONLY. The type gas required for your grill can be determined from the product identification label located on the grill’s control panel. Questions regarding different types of gases should be directed to your local gas supplier. You should never install or operate your grill in any building, garage, or other enclosed area.
OPERATION - PROPANE & NATURAL GRILLS Checking for Gas Leaks Operating Instructions Check for gas leaks every time you connect your Broilmaster® propane gas grill to a Propane gas cylinder, when a connected cylinder has not been used recently, or when either a natural or propane grill is being used for the first time. Using the Igniter CAUTION: DO NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS.
O PERATION Before Cooking Electrical Accessories Before cooking on a grill for the first time, it should be broken in to burn off any oil residue from the manufacturing process. If an electrical accessory (e.g. rotisserie) is used on your grill, the accessory must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code, ANSI/NFPA 70.
MAINTENANCE Cleaning the Grill Venturi Tubes CAUTION: TO The venturi tubes allow air and gas to mix prior to burning, thus ensuring an efficient flame. Spiders or other small insects may build webs or nests inside the tubes obstructing air flow. Fire, or flashback, can occur, in and/or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition. To reduce risk, inspections and cleaning should be performed at least twice monthly when spiders are active.
T ROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in venturi tube. Realign/engage gas injector with the venturi tube. Clogged gas injector. Remove gas injector from gas control assembly and clean.
NOTES P3, P4 Page 21
W ARRANTY LIMITED WARRANTY Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc., P.O. Box 529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG.
WARRANTY WHAT IS NOT COVERED • Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • Transportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accident, misuse, abuse or alteration. • Inoperable due to improper or lack of cleaning. • Damage from accident, misuse, alteration, abuse, improper installation or storage.
THE MOST DURABLE GRILL KNOWN TO MAN BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 VISIT OUR WEB SITE AT WWW.broilmaster.com FORM NO.
