CART, POST, AND BASE OWNER’S MANUAL DC, PC, PB, U26, U26SS, U48, OUTDOOR GRILL MOUNTINGS FOR FOR AND PROPANE P48 MODELS AND NATURAL GAS BROILMASTER® PREMIUM GAS GRILLS FOR OUTDOOR USE ONLY USE WITH RETAIN OWNER’S MANUAL FOR FUTURE REFERENCE.
THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.
TABLE OF CONTENTS 1 CONGRATULATIONS! You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® accessory. C22 Important Information............................................................................................................2 Cart and Patio Base (DC, PC and PB Models)............................................................3-8 Patio Post (U26 and U26SS Models) ..............................
IMPORTANT I NFORMATION 2 Grill Location Gas Types Broilmaster® Premium Gas Grills are designed for outdoor use ONLY. Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label. Questions regarding different types of gases should be directed to your gas supplier.
PC, DC CART AND PB BASE INSTALLATION INSTRUCTIONS VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CAUTION: USE CART BEFORE BEGINNING INSTALLATION. CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE.
4 CART EXPLODED VIEW 1 13 2 14 3 15 16 4 17 5 18 6 19 7 20 8 9 21 10 22 11 23 12 24 REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY. CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. TOOLS REQUIRED: PHILLIPS SCREW DRIVER (AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATION.
CART PARTS LIST 5 All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. Key No.
6 CART ASSEMBLY 1 FIGURE 1 Tip: To aid in the assembly process , you may be asked to leave certain screws loose until later in the assembly process. Please pay close attention to each step to determine if you should tighten screws at that time. 1/8" Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. 19 Insert six #10-32 x 1/2 phillips screws (19) into the factory installed clip nuts on the front assembly (6).
7 CART ASSEMBLY 4 15 Attach the Rear Brace (16) to the Left and Right Side Assemblies with four ˘-20 x 3/4 screws (15). Figure 4. FIGURE 4 16 Important: Completely tighten all screws at this time. 5 FIGURE 5 2 Install one 1/4-20 x 3/4 phillips screw (15) into the factory installed nut on the Left Side Assembly. Fasten the Cylinder Retainer (4) to the screw with a wing nut (2). Adjust height to accommodate your LP cylinder. Figure 5.
8 CART ASSEMBLY 7 Using four ˘-20 x 3/4 screws (15), fasten the grill to the cart. Figure 7. FIGURE 7 15 Note: To ease assembly you may wish to install the igniter as shown in your Broilmaster® grill manual before attaching the grill to the cart. 8 FIGURE 8 13 1 5 14 17 Align the holes in the front with the nuts on the control housing (5) (with flanges positioned inside cart) and fasten with two 10-24 x 3/8 phillips head screws (14).
U26 AND U26SS PATIO BASE POST INSTALLATION INSTRUCTIONS 1 2 3 5 4 6 3 2 1 5 7 8 3 2 1 WARNING: THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE.
10 PATIO BASE POST PART LIST All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at (618) 233-7420. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. ITEM NUMBER PART NUMBER QTY.
PATIO BASE POST ASSEMBLY The U26 and U26SS Patio Base Posts are only for use with Broilmaster® Gas Grills. Before proceeding with installation read the Owner’s Manual for the proper location and minimum clearances to combustible materials for your grill and patio base post. Verify that all parts listed in the exploded view of this product have been included before beginning this installation.
PATIO BASE POST ASSEMBLY 12 THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY 4 PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL Fasten the four ˘-20 x 13/4" short eyebolts (4) to the top of the square post using hex head bolts (5), flat washers (1), lock washers (2), and nuts (3). SHUTOFF VALVES DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN ˚ PSIG. Position the grill head onto the eyebolts and fasten with lock washers (2) and nuts (3). FIGURE 3.
PATIO BASE POST ASSEMBLY 7 13 FIGURE 6 Attach the bracket and slide assembly to the factory installed screw located in the bottom of the grill housing. Figure 6. Loosen the wing nut and move the slide up or down to accept the grease cup. Be sure to trap the rim of the cup as shown. Use only noncombustible containers for the grease cup (aluminum or tin cans) do not use combustible containers such as Styrofoam or paper cups.
U48 AND P48 IN-GROUND POST INSTALLATION INSTRUCTIONS 1 3 5 2 4 6 7 WARNING: THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER. WARNING: SEE YOUR GRILL OWNER’S MANUAL FOR PROPER LOCATION, MINIMUM CLEARANCES, AND OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS INGROUND POST. KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE. EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE.
IN-GROUND POST PARTS DIAGRAM 15 All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at (618) 233-7420. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Side Burner, Part Name, Part Number, and Quantity of parts needed. ITEM NUMBER QTY.
IN-GROUND POST INSTALLATION The U48 and P48 In-Ground Posts are only for use with Broilmaster ® Gas Grills. Before proceeding with installation read your Owner’s Manual for the proper location and minimum clearances to combustible materials for your grill and in-ground post. Verify that all parts listed in the exploded view of this product have been included before beginning this installation.
IN-GROUND POST INSTALLATION 3 17 5 Insert a bolt (5) through one of the four holes in the top of the post. Fasten an eyebolt (4), flat washer (1), lock washer (2), and nut (3) to the bolt (5) Inside the post. Repeat this process for the three remaining holes. Figure 2. Note: See grill Owner’s Manual for location of the grill’s gas valve. Arrange with the gas company to have a gas supply piping system installed and connected to the bottom end of the copper tubing (6). Figure 2.
IN-GROUND POST INSTALLATION 7 Assemble the grease cup bracket using a #10 Wing Nut. Figure 5. FIGURE 5 8 Use the factory installed screw to fasten the grease cup bracket to the bottom of the grill. Slide the bracket up or down to install. Figure 6. Use only noncombustible containers for the grease cup (aluminum or tin cans). DO NOT use combustible containers such as paper or Styrofoam cups. Complete grill assembly as directed in the grill Owner’s Manual.
NOTES 19
WARRANTY 20 LIMITED WARRANTY Manufactured by: BROILMASTER®, A Division of Empire Comfort Systems, Inc., 918 Freeburg Ave., Belleville, Illinois 62220. WHAT IS COVERED AND FOR HOW LONG From the date this gas grill is first purchased for use, BROILMASTER® will make available, at our factory, a free replacement for any defective part in accordance with the following limitations: • STAINLESS STEEL CART - Lifetime by original purchaser for as long as grill is, and safely can be used as a residential grill.
WARRANTY 21 5. This warranty applies only to gas grill mountings sold and used in the United States or Canada. 6. This warranty applies only to gas grill mountings. 7. If you cannot verify the purchase date of the grill mounting the warranty period will begin on the date the grill mounting was manufactured. 8. Replacement or repair parts are warranted for the remaining period of the original part warranty.
BROILMASTER® A DIVISION OF EMPIRE COMFORT SYSTEMS, INC. 918 FREEBURG AVE. BELLEVILLE, ILLINOIS 62220 PHONE: 618-233-7450 FAX: 618-233-7097 1-800-851-3153 VISIT OUR WEB SITE AT WWW.broilmaster.com RETAIN OWNER’S MANUAL FORM NO. 076814-0-0900 FOR FUTURE REFERENCE.