TUNGSTEN SMART-HEAT™ ELECTRIC HEATER BY BROMIC INSTALLATION, INSTRUCTION AND SERVICE MANUAL SUITABLE FOR ELECTRIC HEATER MODELS: TUNGSTEN 2000W, 3000W, 4000W- AND TUNGSTEN 6000W ! IMPORTANT READ THIS MANUAL CAREFULLY. SEE INSIDE COVER FOR IMPORTANT INFORMATION ABOUT THIS MANUAL.KEEP INSTRUCTION WITH APPLIANCE FOR FUTURE REFERENCE. Version 1.
! IMPORTANT This manual contains important information about the installation, operation, and maintenance of Tungsten Smart-Heat™ Electric Heaters. Please pay close attention to the important safety information shown throughout this instruction manual. Any safety information will be accompanied by the following safety alert symbols: ! DANGER, ! WARNING, IMPORTANT ! • READ THIS MANUAL CAREFULLY before installing or servicing this product.
CONTENTS IMPORTANT NOTES & WARNINGS 4 PRODUCT OVERVIEW 5 PRODUCT DESCRIPTION AND FEATURES 5 SPECIFICATIONS 5 HEATER INSTALLATION 6 INSTALLATION CLEARANCES 6 CEILING WALL MOUNTING 7 CHAIN SUSPENSION 7 TUBE SUSPENSION 8 CEILING RECESS 9 ELEMENT INSTALLATION 11 ELECTRICAL INSTALLATION 13 14 WIRING DIAGRAMS SERVICING 15 MAINTENANCE 15 TUBE ELEMENT REPLACEMENT 15 REPLACEMENT PART LIST 16 TROUBLESHOOTING 16 www.bromicheating.
IMPORTANT NOTES AND WARNINGS INSTALLATION ! WARNING IMPORTANT - Installation must be carried out by a licensed and authorised person. • The installer is to ensure that the requirements of the local authority, local electrical installation code, municipal building codes, and any other relevant statutory regulations are carried out. • Read all instructions before installing or using this heater • Use this heater only as described in this manual.
IMPORTANT NOTES AND WARNINGS CONTINUES ... before use and at least annually serviced & inspected by a qualified & licenced service person. • Do not perform maintenance until heater has been turned off, power disconnected, and heater temperature has cooled to room temperature. • Check for damage to the appliance regularly. If damage to the appliance is suspected, discontinue use immediately and contact the supplier or qualified person to repair.
HEATER INSTALLATION ! ! WARNING DO NOT MOUNT THE HEATER VERTICALLY! Heater MUST be installed so that the tube elements are horizontal. Failure to do this will cause the heating element within the tube to sag and cause premature burnout. Installing vertically will void the manufacturers warranty. WARNING DO NOT MOUNT THE HEATER VERTICALLY! For outdoor installation heater must be mounted with face of heater angled down.
HEATER INSTALLATION CONTINUED... CEILING & WALL MOUNTING 1 (1) Mark mounting hole centres on ceiling or wall. 1. Mounting Hole Centres & Heater Position 2000W & 4000 Models 3” CEILING & WALL MOUNTING Mark mounting hole centres on ceiling or wall. 24” 3” 3000W & 6000 Models 35.5” (2) Attach mounting brackets to ceiling or wall Attach mounting brackets to ceiling or wall using using appropriate fasteners (Not supplied). 2. 2 appropriate fasteners (Not supplied). 3.
HEATER INSTALLATION CONTINUED... 1 1.1. Mark Mark mounting mountinghole hole centres on ceiling. Attach centres on ceiling. mounting brackets to ceiling using Attach mounting brackets to ceiling using appropriate appropriate (Not supplied). fasteners (Notfasteners supplied). Mounting Hole Centres & Heater Position 2000W & 4000W Models 31 TUBE SUSPENSION(SOLD (SOLD SEPARATELY) SEPARATELY) TUBE SUSPENSION 575 625 31 3000W & 6000W Models 868 918 2.
HEATER INSTALLATION CONTINUED... CEILING RECESS KIT (SOLD SEPARATELY) 1. Prepare ceiling cut out & ceiling box. Minimum ceiling box dimensions must be as shown in table. Heater must be installed with heater surface at least 2400mm above the floor level. 20” 2 LAYERS OF 5/8” FIREPROOF INSULATION MUST BE INSTALLED ON ALL SURFACES OF CEILING BOX A MODEL 2000W & 4000W 3000W & 6000W 14.5” DIMENSION "A" 46” 57.5” 2. From below, bring ceiling frame up and into ceiling cut out. 3.
HEATER INSTALLATION CONTINUED... 5. Assemble supplied terminal blocks, wire, conduit & junction box cover. The Ceiling Recess Kit is supplied with 5 wires & 2 terminal blocks. Not all parts are required for all installations. See wiring diagrams for installation options. For double element heater models the elements can be wired to be turned on independently or together. 7. Raise one side of heater up into the ceiling box & then raise whole heater into cavity. 8.
ELEMENT INSTALLATION ! WARNING This Heater MUST be permanently Installed and hard wired by an authorised/licenced person. Do Not perform maintenance, or carry out installation or assembly procedure while electrical power is switched on. 1. Remove the front cover from the heater. 2. Check that ring terminals are crimped securely to cables. 2000W & 3000W models have one cable at each end for assembly of one element. 4000W & 6000W models have two cables at each end for assembly of two elements.
ELEMENT INSTALLATION CONTINUED... 5. Close element lock bracket & fasten with self tapping screw. Repeat for other end of heater. 6. Assemble end caps at both ends of the heater with 2 self tapping screws. For 4000W & 6000W models ensure that the middle tab of the end caps are slotted behind the element support bracket. 2000W & 3000W Models 7. 12 Assemble front cover onto the heater. Hook front cover to one side of the heater and push other side down. Fasten into position with 3 self tapping screws.
ELECTRICAL INSTALLATION ! WARNING tail. For 4000W & 6000W models the junction box has the two marked and two unmarked pig tails. Use the two marked pig tails for the first element. Use the two unmarked pig tails for the second elements. Earth ground wire screw is located in the end of junction box This Heater MUST be permanently Installed and hard wired by an authorised/licenced person. Do Not perform maintenance, or carry out installation or assembly procedure while electrical power is switched on. 5.
ELECTRIC AL INSTALLATION CONTINUED... WIRING DIAGRAM TUNGSTEN SMART-HEAT ELECTRIC STANDARD INSTALLATION 2000W & 3000W MODELS EARTH WIRE 240 V AC SINGLE PHASE AC WARNING Junction Box 240 V AC Single Phase Heater must be permanently installed and hard wired by an authorised/licenced person.
SERVICING ! WARNING 5. Servicing and maintenance MUST be carried out by an authorised and licensed person only ! WARNING 6. 7. Remove Outer Hex Nut, Lock Washer and Lead Wire Ring Terminal from the threaded stud. Remove old Tube Element. Install new Tube Element by following element installation instructions on page 8 of this manual. ELECTRICAL SHOCK HAZARD! Serious injury or death may occur. Disconnect from electrical supply before servicing this heater.
REPLACEMENT PART LIST No.
