Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 5 Brooks® MT3600 Series Metal Tube Variable Area Flowmeters Model MT3602 Armored Flow with Indicator Model MT3600 with AP Alarm
Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Essential Instructions Read before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly installed, operated and maintained to ensure they continue to operate within their normal specifications.
Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Dear Customer, We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications.
Models MT3600, MT3601 & MT3602 THIS PAGE WAS INTENTIONALLY LEFT BLANK Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011
Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Paragraph Number Contents Models MT3600, MT3601 & MT3602 Page Number Section 1 Introduction 1-1 Description ......................................................................................................................................... 1-1 1-2 Design Features .................................................................................................................................
Contents Models MT3600, MT3601 & MT3602 Figures Figure Number Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Page Number 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 MT3600 Series with Indicator Dimensions .......................................................................................... 1-6 MT3600 Series Meter with Alarm Dimensions ....................................................................................
Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 1-1 Description The Brooks® MT3600, MT3601 and MT3602 armored flowmeters are designed to be reliable and economical high flow rate purge meters with 10% full scale accuracy. These meters are especially useful for metering coolants, pump seal fluids, lubricants under pressure, and opaque fluids.
Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Ambient Temperature Limits -20°F to 122°F (-29°C to 50°C) Operating Fluid Temperature Limits Maximum: 500°F (260°C) Minimum: -20°F (-29°C) Minimum/Maximum temperature with: Buna O-ring -20°F (-29°C) to 250°F (121°C) EPR O-ring: -20°F (-29°C) to 300°F (149°C) Kalrez® O-ring: -20°F (-29°C) to 400°F (204°C) Metal (316SS) O-ring: -20°F (-29°C) to 400°F (204°C) Silicon
Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Table 1-2 Maximum Non-Shock Pressure Table Maximum Pressure: Threaded and socket-welded meters: Up to 1500 psig at 200°F (93.3°C). Maximum non-shock pressure (psi) versus temperature for ANSI standard pipe flanges: Flange Rating 150 lb. (316 SS) 300 lb. (316 SS) 600 lb. (316 SS) -20°F to 100°F (-29°C to 37.8°C) 275 720 1440 200°F (93.
Section 1 Introduction Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Alarm Electrical Classification All alarms are CSA: Canada and USA certified intrinsically safe, explosion proof or in non-incendive. All alarm configurations are suitable for indoor and outdoor operation. Reed Switch Only Units Refer to control drawing, Figure 1-10, for details on IS and Division 2 installations and entity parameters.
Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Alarm Altitude 2,000 meters Alarm Humidity 50 - 80% Relative Humidity Pollution Degree 2 Degrees Installation Category II Ambient Operating Temperature -20°F to 122°F (-29°C to 50°C) Operating Fluid Temperature Limits -20°F to 250°F (-29°C to 121°C) Alarm Dimensions and Wiring Diagrams Dimensions: Figures 1-2, 1-5 and 1-6 Wiring Diagrams: Figures 1-7, 1-8 and 1-9 C
Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 IN (MM) MODEL 3602 (SCREWED CONN'S) MODEL 3600 (SOCKET WELD CONN'S) MODEL 3601 (FLANGED CONN'S) 1.75 DIA (44) TYP. 1.5 FLOAT (38.1) TRAVEL TYP. A OUTLET CONN. TYP. A A B B B C C 1NLET CONN. TYP. CONN. SIZE 1NLET CONN. TYP. 3602 A 3600 B C A B C 3601 (600#) 3601 (150/300#) C A B C 3.5 (88.9) 8.68 (220) 3.5 (88.9) 3.5 (88.9) 4.
Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 MODEL 3602 (SCREWED CONN'S) Models MT3600, MT3601 & MT3602 MODEL 3600 MODEL 3601 (SOCKET WELD CONN'S) (FLANGED CONN'S) 4.25 (109) TYP. DIA 4.16 TYP. (106) ALARM ASSEMBLY TYP. 4.031 (102) 3/4 CONDULET CONN. TYP. A FLOAT 1.5 (38.1)TRAVEL TYP. A A OUTLET CONN. TYP. B B B C C INLET CONN. TYP. CONN SIZE 1/2 3602 A 13.18 (335) B C 3600 C A 3601 (150/300#) B 2.06 (52.3) 14.
Section 1 Introduction Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Ref. No. KR-3602-189 Figure 1-3 MT3602 with Indicator and Standard Valve on Inlet Dimensions Ref. No.
Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Section 1 Introduction Models MT3600, MT3601 & MT3602 Ref. No. KR-3602-191 Figure 1-5 MT3602 with Alarm and Standard Valve on Inlet Dimensions Ref. No.
Section 1 Introduction Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Ref. No. KR-980-Z-919 Rev. C Figure 1-7 MT3600 Series Explosion-proof Alarm with One or Two Switches and Without Relays Ref. No. KR-980-Z-918 Rev.
Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Section 1 Introduction Models MT3600, MT3601 & MT3602 Ref. No. KR-980-Z-917 Rev.
Section 1 Introduction Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Ref. No. KR-981-Z-997 Rev.
Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Section 1 Introduction Models MT3600, MT3601 & MT3602 Figure 1-11 Dimensions and Specs for Intrinsically Safe Switch Isolators 1-13
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Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Section 2 Installation Models MT3600, MT3601 & MT3602 2-1 General This section contains the procedures for the receipt and installation of the instrument. See Section 1 for dimensional and connection requirements. Do not attempt to start the system until the instrument has been permanently installed. It is important that the start-up procedures be followed in the exact sequence presented.
Section 2 Installation Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 2-4 Return Shipment Prior to returning any instrument to the factory, contact your nearest Brooks location for a Return Materials Authorization Number (RMA#). This can be obtained from one of the following locations: Brooks Instrument 407 W. Vine Street P.O.
Section 2 Installation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 2-7 Installation, MT3600 Series The Model MT3600 Series is installed as follows: a. Carefully remove the covers or plugs from the inlet and outlet of the flowmeter. b. The flowmeter must be installed with the inlet at the bottom and the outlet perpendicular to the inlet.
Section 2 Installation Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 2-8 Electrical Connections - Alarm Refer to Figure 1-7 for internal wiring to terminal strip for reed switch only. Refer to Figure 1-8 for internal wiring to terminal strip for one reed switch and one DPDT electromechanical relay. Refer to Figure 1-9 for internal wiring to terminal strip for two reed switches and two SPDT electromechanical relays.
Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Section 3 Operation Models MT3600, MT3601 & MT3602 3-1 Pre-Start Check At a no flow condition, the indicator pointer should align with the "Ref." mark on the scale. If it is necessary to align the reference marks, refer to Section 4-3. 3-2 Start-up and Operation Slowly initiate flow into the system. Check for leaks around the meter inlet and outlet connections.
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Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 4-1 Overview There is no routine maintenance to be performed on Model MT3600 Series flowmeters and optional Alarm. Cleaning the MT3600 Series flowmeters and optional alarm is not required.
Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 ! CAUTION This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or other handling of internal circuit boards or devices.
Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 4-3 Indicator Reference Mark (Zero) Adjustment This adjustment is performed at a no flow condition with the float at rest. 1. Completely stop fluid flow through the meter. 2. Loosen the screw on the scale. 3. Align the "Ref" (zero) mark on the scale with the line on the indicator. 4. Tighten the scale screw. 4-4 Modify Alarm Set-Point 1.
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Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Section 5 Parts List Models MT3600, MT3601 & MT3602 5-1 General When ordering parts, please specify: • Brooks Serial Number • Model Number • Part Description • Quantity (Refer to Figure 5-1 and Table 5-1).
Section 5 Parts List Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Ref. No.
Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Table 5-1 MT3600 Series Parts List SEQ # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART DESCRIPTION Meter Body Orifice Spring Float O'Ring 'Float Stop' O'Ring: Body/Adapter Ext. Tube & Adapter Weldment O'Ring: Ext.
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Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Section A - Essential Instructions Models MT3600, MT3601 & MT3602 Bulgarian Ɉɫɧɨɜɧɢ ɢɧɫɬɪɭɤɰɢɢ ɉɪɨɱɟɬɟɬɟ ɩɪɟɞɢ ɪɚɛɨɬɚ! Brooks Instrument ɩɪɨɟɤɬɢɪɚ, ɩɪɨɢɡɜɟɠɞɚ ɢ ɬɟɫɬɜɚ ɩɪɨɞɭɤɬɢɬɟ ɫɢ ɩɨ ɬɚɤɴɜ ɧɚɱɢɧ, ɱɟ ɬɟ ɞɚ ɨɬɝɨɜɚɪɹɬ ɧɚ ɦɧɨɝɨɛɪɨɣɧɢ ɧɚɰɢɨɧɚɥɧɢ ɢ ɦɟɠɞɭɧɚɪɨɞɧɢ ɫɬɚɧɞɚɪɬɢ.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Czech Základní instrukce PĜed instalací si pĜeþtČte následující instrukce! Spoleþnost Brooks Instrument konstruuje, vyrábí a testuje tento produkt tak, aby splnil mnoho národních a mezinárodních standardĤ.
Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Section A - Essential Instructions Models MT3600, MT3601 & MT3602 Dansk Grundlæggende vejledninger Læs disse før anvendelse! Brooks Instruments designer, fremstiller og afprøver sine produkter således, at de tilpasser sig både de indenrigs og internationale standarder. Disse udstyr bør installeres, bruges og repareres omhyggeligt, så at de kan virke tilsvarende deres normale anvendelsesperiode.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Dutch Essentiële instructies Lees ze voordat u verder gaat! Brooks Instrument ontwerpt, produceert en test haar producten zodanig dat ze voldoen aan vele nationale en internationale normen. Deze producten moeten correct worden geïnstalleerd, bediend en onderhouden zodat ze binnen hun normale specificaties blijven werken.
Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Estonian Olulised juhised Enne kasutamist lugege hoolikalt läbi! Brooks Instrument konstrueerib, valmistab ja katsetab oma tooteid selliselt, et need vastaksid paljude erinevate riiklike ja rahvusvaheliste standardite nõuetele. Ainult nõuetekohane paigaldamine, kasutamine ja hooldamine tagab toodete katkematu talitluse tavaspetsifikatsiooni raames.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Finnish Perusohjeet Lue ensin ohjeet huolellisesti! Brooks Instrument suunnittelee, valmistaa ja testaa laitteensa vastaamaan useimpien kotimaisten ja kansainvälisten standardien vaatimuksia. Tuotteet tulee asentaa, käyttää ja huoltaa käyttöohjeiden mukaan jotta niiden toimivuus taataan.
Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Section A - Essential Instructions Models MT3600, MT3601 & MT3602 French Instructions essentielles A lire avant de commencer ! Brooks Instrument conçoit, fabrique et teste ses produits pour répondre à de nombreuses normes nationales et internationales. Ces produits doivent être correctement installés, utilisés et entretenus pour pouvoir fonctionner dans le cadre de leurs spécifications normales.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 German Wichtige Anweisungen Bitte zuerst lesen! Brooks Instrument entwickelt, produziert und testet seine Produkte derart, dass sie viele nationale und internationale Standards erfüllen. Nur bei korrektem Einbau sowie richtiger Bedienung und Wartung dieser Produkte ist ein Betrieb unter Einhaltung der Standardvorgaben sichergestellt.
Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Section A - Essential Instructions Models MT3600, MT3601 & MT3602 Greek ǺĮıȚțȑȢ ȠįȘȖȓİȢ ǻȚĮȕȐıIJİ ʌȡȚȞ ıȣȞİȤȓıİIJİ! Ǿ Brooks Instrument ıȤİįȚȐȗİȚ, ʌĮȡȐȖİȚ țĮȚ įȠțȚȝȐȗİȚ IJĮ ʌȡȠȧȩȞIJĮ IJȘȢ ıİ ıȣȝȝȩȡijȦıȘ ȝİ ʌȜȒșȠȢ İșȞȚțȫȞ țĮȚ įȚİșȞȫȞ ʌȡȠIJȪʌȦȞ. Ǿ ıȦıIJȒ İȖțĮIJȐıIJĮıȘ, ȤȡȒıȘ țĮȚ ıȣȞIJȒȡȘıȒ IJȠȣȢ ĮʌȠIJİȜİȓ ĮʌĮȡĮȓIJȘIJȘ ʌȡȠȨʌȩșİıȘ IJȘȢ ȜİȚIJȠȣȡȖȓĮȢ İȞIJȩȢ IJȦȞ țĮȞȠȞȚțȫȞ ȠȡȓȦȞ.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Hungarian AlapvetĘ utasítások ElĘször olvassa el ezeket! A Brooks Instrument olyan módon tervezi, gyártja és teszteli termékeit, hogy azok megfeleljenek számos belföldi és nemzetközi szabványnak.
Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Italian Istruzioni fondamentali Leggerle subito! La Brooks Instrument progetta, fabbrica e collauda i propri prodotti in maniera tale che siano conformi ai vari standard nazionali ed internazionali.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Latvian SvarƯga instrukcija Pirms turpinƗt izlasiet! „Brooks Instrument” projektƝ, ražo un pƗrbauda savus ražojumus atbilstoši daudziem nacionƗlajiem un starptautiskajiem standartiem. Lai nodrošinƗtu šo izstrƗdƗjumu turpmƗku darbƯbu atbilstoši noteiktajiem parametriem, tie ir pareizi jƗuzstƗda, jƗlieto un jƗapkopj.
Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Lithuanian Pagrindinơs instrukcijos Perskaitykite prieš tĊsdami! „Brooks Instrument“ projektuoja, gamina ir išbando savo gaminius, kad jie atitiktǐ Ƴvairius nacionalinius ir tarptautinius standartus. Šie gaminiai turi bnjti tinkamai montuojami, eksploatuojami ir prižinjrimi, kad ir toliau veiktǐ pagal jiems bnjdingus techninius parametrus.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Polish Zalecenia wstĊpne Prosimy przeczytaü przed rozpoczĊciem uĪytkowania! Brooks Instrument projektuje, wytwarza i testuje swoje produkty tak, aby speániaáy wymagania licznych norm krajowych i miĊdzynarodowych.
Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Section A - Essential Instructions Models MT3600, MT3601 & MT3602 Portuguese Instruções Básicas Antes de proceder, leia-as! A Brooks Instrument projecta, fabrica e testa os seus produtos de forma a que os mesmos satisfaçam numerosas normas nacionais e internacionais. Os equipamentos devem ser instalados, explorados e mantidos de maneira adequada, e devem funcionar de acordo com a sua gama de utilização.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Romanian IndicaĠii de referinĠă CitiĠi-le întâi pe acestea! Brooks Instrument îúi proiectează, produce úi testează produsele într-un mod ce respectă un mare număr de standarde autohtone úi internaĠionale.
Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Slovak Základné príkazy PreþítaĢ pred inštaláciou! Brooks Instrument svoje výrobky projektuje, vyrába a testuje takým spôsobom, aby tieto vyhoveli domácim aj medzinárodným normám. Tieto zariadenia je potrebné predpísaným spôsobom inštalovaĢ, prevádzkovaĢ a udržiavaĢ, na zabezpeþenie ich spoĐahlivej a normálnej prevádzky v celom pracovnom rozsahu.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Slovene Osnovna navodila Najprej preberite jih Brooks Instrument tako konstruira, izdeluje in terstira svoje izdelke, da oni ustrezajo številnim domaþim in mednarodnim standardom. Te naprave se morajo ustrezno instalirati, koristiti in vzdrževati, da vsekakor delajo ustrezno normalnom podroþju funkcioniranja.
Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Models MT3600, MT3601 & MT3602 Spanish Instrucciones básicas ¡Léalos primero! El Brooks Instrument proyecta, fabrica y prueba sus productos de manera que éstos respondan a numerosas normas nacionales e internacionales.
Section A - Essential Instructions Installation and Operation Manual Models MT3600, MT3601 & MT3602 X-VA-MT3600-eng Part Number:541B075AAG February, 2011 Swedish Väsentliga anvisningar. Läs detta innan du fortsätter ! Brooks Instrument konstruerar, tillverkar och testar sina produkter med syfte att uppfylla alla nationella och internationella standarder. Dessa produkter måste installeras på rätt sätt, handhas och underhållas för att de skall fungera kontinuerligt enligt deras normala specifikation.
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Models MT3600, MT3601 & MT3602 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AHG February, 2011 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Sell