Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Brooks® Quantim Low Flow Coriolis Precision Mass Flow Measurement and Control NEMA1 / IP40 General Purpose Configuration NEMA 4X / IP66 Weather Proof Configuration IP66XP Explosion Proof Configuration "Quantim Coriolis mass flow controllers enable precision measurement and control with maximum flexibility and lowest overall cost of ownership.
Installation and Operation Manual QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Essential Instructions Read before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly installed, operated and maintained to ensure they continue to operate within their normal specifications.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Dear Customer, We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks products for solutions to their gas and liquid low-flow applications.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Quick Start Instructions IP40 - For Liquid Service Horizontal Mounting Vertical Mounting 1a 1b 2a 2b 3a 3b QS-1
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Quick Start Instructions IP40 - For Gas Service 1 2 ! WARNING Operating Procedure: Do not operate this instrument outside the specifications listed in Section 1 of this manual. Before bringing the unit into operation, make sure all fluid connections have been correctly tightened and that all electrical connections have been made.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Quick Start Instructions IP66 1 4 2 5 3 QS-3
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Quick Start Instructions IP66XP 1 4 2 D-CONNECTOR PINOUTS FUNCTION Setpoint Common 0-5 Vdc Flow Signal Output Alarm Output * 4-20 mA Flow Signal Output +14 Vdc to _27 Vdc Power Supply Not Used * 4-20 mA Setpoint Input (+) 0-5 Vdc Setpoint Input (+) Power Supply Common Signal Output Common +5 Volt Reference Output Valve Override Input * 4-20 mA or 0-5 Vdc Density or Temp.
Installation and Operation Manual QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Quick Start Instructions for Connecting HART® on 4-20 mAmp I/O Refer to the X-Qm-HART Installation and Operation Manuals for complete wiring of a Brooks Quantim for HART interface. HART Communications is provided on the Primary Output of the Brooks Quantim device. Connecting a HART Communicator, or any HART modem, requires a connection between pins 4 and 1 as shown below.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Proper wiring of a Brooks Quantim Explosion Proof NEMA 4X / IP66XP DB15 Connector QUANTIM: TAGN AME Cutoff 00.00 L/min 14-27 HELP F1 DEL F2 ESC ENTER F3 F4 HART Communicato r I O ABC 7 DEF 8 GHI JKL MNO PQR 4 STU 5 9 6 VWX YZ/ #%& < > *_: + 1 0 2 .
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP THIS PAGE WAS INTENTIONALLY LEFT BLANK QS-7
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Contents QmB Series IP40, IP66, IP66XP Section Page Number Number Quick Start Instructions Quick Start Instructions IP40 - For Liquid Service ............................................................................. QS-1 Quick Start Instructions IP40 - For Gas Service ............................................................................... QS-2 Quick Start Instructions IP66 .......................................
Contents QmB Series IP40, IP66, IP66XP Figures Figure Number 1-1 1-2 1-3 1-4 1-5 1-6 1-7 2-1 2-2 2-3 2-4 2-5 2-6 2-7 3-1 3-2 4-1 4-2 4-3 4-4 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Page Number Dimension Drawing QmB IP40 Downported .......................................................................................... 1-10 Dimension Drawing QmB IP40 ............................................................................................................
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP 1-1 How to Use This Manual It is recommended to read this manual before installing, operating or troubleshooting your Quantim® Mass Flow Meter/Controller. This manual is organized into the following sections: Section 1. Section 2. Section 3. Section 4. Section 5.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP 1-3 Performance Specifications Performance Specifications: Flow: Liquid Flow Specifications, Metric Units(9) Product Type Controller Meter Maximum Flow Nominal Flow (2) (2) Rate Rate Quantim Quantim (1) Model Tube Size Kg/hr or l/hr Kg/hr or l/hr QMBC QMBM Minimum Full Scale Minimum Measurable Flow Kg/hr or l/hr Kg/hr or l/hr 2 0.30 0.15 0.01 0.001 3 1.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Gas Flow Limits Air, 70oF (21oC), 14.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Repeatability(7): ± 0.05% or ± [0.5 x (zero stability/flowrate) x 100]% of rate whichever is greater Device Leak Integrity(8): Elastomer Sealed Device: Outboard 1 x 10-9 atm. cc/sec., helium (maximum) Metal Sealed Device: 1 x 10-10 atm. cc/sec.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Pressure Drop Air @ 500 psi Inlet Pressure Pressure Drop (psi) 100.0 10.0 Tube Size 4 Tube Size 3 Tube Size 2 1.0 0.1 100 1,000 10,000 100,000 Mass Flow (sccm) Density (10) : Range: 0.2 to 2.0 grams/cc Accuracy: Repeatability: ±0.005 grams/cc ±0.002 grams/cc Temperature(11) Device Temperature Range: Accuracy: 0 to 65°C or 32 to 149°F ± 0.5°C or ± 1.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Physical Specifications Materials of Construction: Process Wetted: 316L, 316L VAR, High Alloy Ferritic Stainless and 17-7PH Optional: Hastelloy sensor tube.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Signal Specifications: QmB Series IP40, IP66, IP66XP Pin 4 Pin 2 Pin 13 Pin 7 Pin 12 Pin 3 Power Requirements: Voltage: 4-20 mA output 0-5 Vdc output 4-20 mA output 0-5 Vdc output 4-20 mA input 0-5 Vdc input Valve override input Alarm output +14 to 27 Vdc(12).
Installation and Operation Manual Section 1 Introduction QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Certifications and Approvals IP40 Series Non Incendive/ Non Sparking United States and Canada- UL Recognized E73889, Vol. 3, Sect. 3. Non Incendive , Class I, Division 2, Groups A, B, C and D; T4 Per UL 1604, UL 508 and CSA 22.2 No. 213 1987; C22.2 No.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 1 Introduction QmB Series IP40, IP66, IP66XP Certifications and Approvals Europe - KEMA 05ATEX1068 X II 3 G EEx nA II T4 II 3 D T 135 C Per EN 60079-15: 2003, EN 50281-1-1: 1998 + A1 Ambient Temperature: 0o C to 65o C Enclosure: IP66 IP66XP Series Explosion-proof/ Flame-proof United States and Canada- UL Recognized E73889, Vol. 1, Sect. 21.
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP 1-4 Dimensions .594 15.10 .003 .08 .742 18.86 .003 .08 3.060 77.72 .594 15.09 .003 .08 .594 15.10 .003 .08 .594 15.09 .003 .08 .594 15.10 .003 .08 .594 15.09 .003 .08 4X .213 5.40 THRU NEARSIDE ONLY .205 5.20 Figure 1-1 Dimensional Drawing QmB IP40 Downported 1-10 .750 19.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 1 Introduction QmB Series IP40, IP66, IP66XP Figure 1-2 Dimensional Drawing QmB IP40 Figure 1-3 D-Connector Electrical Pin Connections Figure 1-4 Lay-In Dimensions Integral and Remote Valves 1-11
Section 1 Introduction QmB Series IP40, IP66, IP66XP Figure 1-5 Dimensional Drawing QmB IP40 with Remote Valve Figure 1-6 Dimensional Drawing QmB IP66 1-12 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 1 Introduction QmB Series IP40, IP66, IP66XP Figure 1-7 Dimensional Drawing QmB IP66XP 1-13
Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP THIS PAGE WAS INTENTIONALLY LEFT BLANK 1-14
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 2 Installation QmB Series IP40, IP66, IP66XP 2-1 General 2-2 Receipt of Equipment When the instrument is received, the outside packing case should be checked for damage incurred during shipment. If the packing case is damaged, the local carrier should be notified at once regarding their liability. A report should be submitted to your nearest Product Service Department. Brooks Instrument 407 W. Vine Street P.O.
Installation and Operation Manual Section 2 Installation QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 2-4 Return Shipment Prior to returning any instrument to the factory, contact your nearest Brooks agent or a Brooks location listed below for a Return Materials Authorization Number (RMA#).
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 2 Installation QmB Series IP40, IP66, IP66XP ! WARNING Any rotation of the inlet or outlet fitting during installation of a metal seal device may result in a leak. Always use two (2) wrenches when attaching gas lines to prevent rotation. Prior to installation: a. Verify that tube fittings match the fitting type and size supplied with your Quantim instrument. b.
Installation and Operation Manual Section 2 Installation QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 2-8 Process Mounting The Brooks Quantim will function in any orientation if the Coriolis sensor and the control valve remain filled with process fluid. Entrapped gas in a liquid application and entrapped liquid in a gas application should be prevented as it may disturb the Coriolis sensor and the control valve.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 2 Installation QmB Series IP40, IP66, IP66XP Horizontal Mounting If installing the Brooks Quantim in a horizontal orientation, liquids should flow in the direction of the flow arrow. Situations of entrapped gas in the liquid process should be avoided.
Installation and Operation Manual Section 2 Installation QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Vertical Mounting If the Brooks Quantim is installed in a vertical orientation, for use in a liquid application liquid should flow upwards through the instrument to help minimize errors due to entrapped gas (See Figure 2-4). For gas flow vertical orientation, flow up or down is acceptable.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 2 Installation QmB Series IP40, IP66, IP66XP Power Supply (Pin 5 and Pin 9) Both Mass Flow Meter and Controller models are connected via Pins 5 (+14 to +27 Vdc) and 9 (power supply common) on the customer connector. See Section 5, Functional Specifications for current requirement. Valve Override (Pin 12; Controller models only) To open or close the control valve independently of the setpoint signal (e.g.
Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Figure 2-5 Proper Wiring of a Brooks QmB IP66 NEMA 4X Alarm Output Option 1 - Relay PIN 5 Alarm Output Option 2 - TTL 14 - 27 Vdc Power Source PIN 11 PIN 5 100 mA Max.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 2 Installation QmB Series IP40, IP66, IP66XP 2-10 Interconnection with Peripheral Equipment Quantim Meter/Controller and Brooks Instrument Models 0152, 0154 or 0254 interconnection. The following cables are available for connection of the Quantim Mass Flow Meter/Controller to the Brooks Microprocessor Control & Read-out Unit: Models # 0152, 0154 or 0254 Length: 3ft (1m); Length: 5ft (1.
Installation and Operation Manual Section 2 Installation QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Figure 2-7 Wire Color Codes for 'D' Connector Assembly 2-10
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 3 Operation QmB Series IP40, IP66, IP66XP 3-1 Operating Procedure After the wiring cable has been connected, power can be supplied to the instrument. During initialization, the instrument remains in start-up mode for about 5 seconds. The START-UP mode is indicated by the alternately flashing red/green status LEDs on the Meter/Controller.
Installation and Operation Manual Section 3 Operation QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 3-2 Zero Adjustment After the Brooks Quantim has been fully installed, you must perform the zeroing procedure. This procedure ensures that the instrument responds properly to zero flow condition and sets a baseline for flow. To perform the zeroing operation on the meter/controller, use the ZERO button, which is located on top right hand side (outlet side) of the instrument.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 3 Operation QmB Series IP40, IP66, IP66XP Zero Procedure 1. Prepare the instrument for zeroing: a. Install the instrument according to the instructions in this manual. b. Power-up sequence. Isolate device from flow pressure when applying power. Once the status indicator is illuminated green, pressure may be applied. c. Apply power to the instrument and allow approximately 45 minutes to reach a stable condition. d.
Installation and Operation Manual Section 3 Operation QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 3-3 Calibration Procedure The Quantim calibration is not described in this manual. If your Quantim requires calibration, please contact one of the Brooks Instrument locations for technical assistance (See Back Cover for Contact Information). Or visit our website: www.BrooksInstrument.com/Service & Support.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 4 Maintenance QmB Series IP40, IP66, IP66XP 4-1 General There are no routine maintenance procedures required to keep the Quantim device in good operating condition. It is however, very important to keep the fluid entering the Quantim clean, and as a result periodic replacement of the inlet guard filter is recommended at a frequency determined by the cleanliness of the fluid.
Installation and Operation Manual Section 4 Maintenance QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 4-2 Troubleshooting System Checks ! WARNING Internal seals and component alignments are extremely critical within this device. Improper servicing of your Quantim can cause malfunction of the device and/or personal injury. This device must be serviced by factory personnel only. There are no customer serviceable components within the device.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 4 Maintenance QmB Series IP40, IP66, IP66XP Table 4-1 Troubleshooting Observation Oscillating mass flow output can cause diagnostic alarm Cause Bubbles dissolved in the liquid. High pressure push gas can cause bubbles to disolve in fluid. Bubbles then form at the valve due to pressure drop, upsetting valve. Resolution Use a degasser or use Helium as a push gas with 25-50ft. of Teflon® tube.
Installation and Operation Manual Section 4 Maintenance QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Table 4-1 Troubleshooting (continued) Observation No Flow or unable to achieve full flow Cause Resolution If the device has an external control valve you can replace or disassemble and clean the valve. (See Section 4-3) Particulates in the flow stream. Use an inlet filter. Agglomeration of fluid at orifice. Consider a larger orifice (valve stability could suffer).
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 4 Maintenance QmB Series IP40, IP66, IP66XP Bench Troubleshooting ! WARNING If it becomes necessary to remove the instrument from the system after exposure to toxic, pyrophoric, flammable or corrosive chemicals, purge the instrument thoroughly with a inert fluid such as water, alcohol, nitrogen, clean dry air or some other appropriate fluid before disconnecting the fluid connections.
Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP 4. Provide an electrical signal to the Quantim representing a setpoint of 50% of full scale flow and adjust the inlet and outlet pressures to calibration conditions. 5. Verify that the electrical output signal reaches 100% of flow. For MFC applications vary the setpoint over the 1% to 100% range and verify that the output signal matches the setpoint. a.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 4 Maintenance QmB Series IP40, IP66, IP66XP 4-3 External Valve Service Valve Disassembly The numbers in () refer to the parts in the exploded view diagram Figure 4-2. 1. Remove valve nut, item (9). 2. Remove coil cover and coil, item (8). 3. Remove the four valve stem screws, item (7). Discard and replace with new fasteners. Do not re-use these components! 4. Carefully remove the valve stem, item (6).
Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP Assembly 1. Examine all parts for signs of ware or damage, replace as necessary. Refer to the parts list Figure 4-3. 2. Install the metal seal, item (2) in the center of the valve body, item (1). 3. Install the orifice, item (3) in the valve body, item (1). The lower protrusion on the orifice must center in the orifice seat! The seal must be new and un-used. 4.
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 Section 4 Maintenance QmB Series IP40, IP66, IP66XP Figure 4-3 Exploded Diagram of Valve Assembly Figure 4-4 Valve Torque Pattern 4-9
Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP THIS PAGE WAS INTENTIONALLY LEFT BLANK 4-10
Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AAG June, 2011 QmB Series IP40, IP66, IP66XP TRADEMARKS Brooks ................................................................. Brooks Instrument, LLC Brooks Service Tool ............................................... Brooks Instrument, LLC Quantim ................................................................ Brooks Instrument, LLC HART ................................................. HART Communications Foundation Hastelloy ........
Installation and Operation Manual QmB Series IP40, IP66, IP66XP X-CM-QmB-eng Part Number: 541B029AAG June, 2011 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller.
